Group 3 刘子茜 胡纯萍 王成 况帆 Learning curve theory The learning curve theory — As complex and labour-intensive procedures are repeated ,unit labour times tend to decrease. —As cumulative output doubles, the cumulative average time per unit produced falls to a fixed percentage of the previous cumulative average time per unit. cumulative average time per unit previous cumulative average time per unit Learning rate== (a) Cumulative average time Learning process Standrad process Total units of output produced to dated (b) Cumulative total costs/time Total units of output produced to date When does learning curve theory apply? Product made largely by labour effort Brand new or relativity short-lived product Complex product made in small quantities for special orders 其实,我只是一个刚毕业的屌丝,每天和右手过着平凡的生活。 Formula for the learning curve Cumulative per unit The learningaverage effect cantime be shown as a to learning curve produce X unnit The cumulative number of unit b Yx=ax The learning Formula coefficient or the The time required to produce index of learning log (c x d)=log c +log d the first unit of unit log( fg ) =g log f logy=log a+nlog x P 153 Example Suppose ,for example ,that an 80% learning curve applies to production of item ABC . To date (the end of June )230 units of ABC have been produced . Budgeted production for July is 55 units . The time taken to produce the very first unit of ABC ,in January ,was 120 hours . Required Calculate the budgeted total labour time for July 所以应该如何求b呢 非常简单 B = log of the learning rate/log of 2 Eg : for an 80%learning curve b=log 0.8/log2 哦凑!原来那么简单! B=log0.8/log2=0.322 Cumulativ e unit Average time per unit hours Total time hours 230 20.83(120*2300.322) 4791 285(230+5 19.44(120*2850.322) 5) Incremental time for 55 units 5540 749 Average time per unit ,between 230 and 285 units =749/55=13.6 hours per unit Cessation of the learning effect Machine efficiency Workforce capacity ‘Go slow’ agreements Costs affected by the learning curve affect — Direct labour time and costs — Variable overhead costs(vary with direct labour hours) — Materials costs are unaffected — Fixed overhead expenditure should be unaffected Where the learning curve theory can be used — To calculate the marginal (incremental) cost — To quote selling prices — To prepare production budgets — To design production schedules — To prepare standard costs 其实,我只是一个刚毕业的屌丝,每天和右手过着平凡的生活。 Where the learning curve might impact — Sales projections, advertising expenditure, delivery date commitments — Budgeting with standard costs — Cash budgets — Work scheduling and overtime decisions — Recruiting new labour — Market share Problems with applying learning curve theory — — — — The learning curve phenomenon is not always present It assumes stable conditions which allow learning to take place It assumes a certain degree of motivation amongst employees Breaks between repeating production of an item must not be too long or workers will forget and learning will have to begin again — It may be difficult to obtain enough accurate data to determine the learning rate — Workers might not agree to gradual reduction in production times per unit — Production techniques might change , or product design alteration might be made , so that it takes a long time for a “standard” production method to emerge 谢谢大家
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