US Dept of Commerce Product released at 2008 MRS Fall meeting in Boston, MA COPYRIGHT, 2009 NANOMECH, LLC Dr. Wenping Jiang, NanoMech’s Chief Engineer NanoMech, LLC 535 W. Research Blvd., Suite 135 M/S 100 Fayetteville, AR 72701 Ph. (479) 527-6826 Fax (479) 571-8814 NanoSpray® Coating System Mechanism of electrostatic spray coating (ESC) of HA nanoparticles 2 HA Coating Results EDX showing Ca/P~1.67 3 Innovations Multifunctional Coatings are Realized Through Electrostatic Spray Coating of Nano / Micro Particles Followed by Application Specific Binding Processes Coating configurations – – – – Single material / phase particulate layer. Multi-phase layered. Combinatorial 3D matrix. Patterned coating using screen printing; add configuration variable to combinatorial approach. – True 3D coating approach. – Realization of surface texturing for biomimetic / bio-inspired schemes such as “self-cleaning”. Coating binders: – – – – – Chemical vapor infiltration. Laser binding. Microwave sintering. IR belt furnace (e.g. for polymer or low temp coatings). Other radiation sources. Note- A particle represents a function and thus, combinatorial approach offers opportunity for multifunctionality. 4 Why ESC? Particles can be easily charged. Fast coating process Charged particles follow electromagnetic lines of force and do not clump together. Conformal coating on the target surface. Novel phases can be built in the ESC particulate coating process. Coating thickness can be controlled. Easier to coat combinatorial coating using nano and micro particles rather than growing by conventional vapor deposition techniques. Coating of complex geometry surface parts. Low investment and maintenance. Good manufacturing feasibility. 5 ESC Configurations for Production Scale 6
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