GE Power & Water Distributed Power GE Power & Water Distributed Power GE’s Jenbacher gas engines include gas-fueled reciprocating engines, packaged generator sets, and cogeneration units for power generation. GE’s Jenbacher gas engines range in power from 0.25 to 9.5 MW, and run on either natural gas or a variety of other gases (e.g., biogas, landfill gas, coal mine gas, sewage gas, combustible industrial waste gases). A broad range of commercial, industrial, and municipal customers use Jenbacher products for on-site generation of power, heat, and cooling. Additionally a full range of services is offered. Patented combustion systems, engine controls, and monitoring enable Jenbacher power generation plants to meet stringent emission standards while offering high levels of efficiency, durability, and reliability. GE’s Jenbacher product team has its main production facility and more than 1,400 of its 2,000 worldwide employees located in Jenbach, Austria. GEA-13720A GE’s Jenbacher gas engines team focuses on technical excellence in wasteheat-to-electricity generation in small-scale applications. Our Heat Recovery Solutions team developed an innovative 125 KW heat recovery generator, which recovers the waste heat from various types of engines and biomass boilers and uses it as fuel to produce electricity with no additional environmental emissions. Further information about gas engines from GE Power & Water: Germany Russia Achenseestraße 1-3 6200 Jenbach T +43 5244 600-0 F +43 5244 600-527 [email protected] www.ge-distributedpower.com Carl-Benz-Str. 25 67227 Frankenthal T +49 6233 5110-0 F +49 6233 5110-170 [email protected] 27, Electrozavodskaya Street, bld. 8, floor 5 107023 Moscow T +7 495 937 1111, +7 495 981 1313 F +7 495 937 1112 [email protected] Brazil Hungary Singapore Kisret út 1 2112 Veresegyház T +43 664 80833 2624 F +36 2858 7491 [email protected] 240 Tanjong Pagar Road, #11-00 GE Tower 88540 Singapore T +65 6326 3659 F +65 6326 3623 [email protected] India Spain and Portugal A-1, 2nd Floor, Golden Enclave Corporate Towers, Airport Road 560017 Bangalore T +91 80 4150 1406 F +91 80 2520 3860 [email protected] Avda. del Camino de lo Cortao, 34 – Nave 8 28703 San Sebastián de los Reyes (Madrid) T +34 91658 6800 F +34 91652 2616 [email protected] Av. 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Roma 8940 Barcelona T +34 93 475 1300 F +34 93 475 1301 [email protected] South Africa Unit 5 Corporate Park, 130 Gazelle Avenue 1685 Midrand T +27 11 238 0000 [email protected] The Netherlands Kelvinring 58 2952 BG Alblasserdam T +31 (0)88 00 19 700 F +31 (0)88 00 19 701 [email protected] Don’t waste your waste. Turn it into energy. © 2013 GE Jenbacher GmbH & Co OG. All rights reserved. Austria (main production facility) Power generation from landfill gas with Jenbacher gas engines. GE Power & Water Distributed Power landfill gas as an energy source Landfill gas is created during the decomposition of organic substances in Municipal Solid Waste (MSW). Depending on the landfill design and its management, as well as waste composition, compaction, moisture and several other factors, thousands of landfills are available worldwide to collect and utilize this valuable energy source for power generation. landfill gas collection For a landfill restoration that prevents greenhouse gas from migrating into the atmosphere while avoiding offensive smells and smouldering fires, the gas must be continuously extracted under controlled conditions. Perforated tubes are drilled into the landfill body and interconnected by a pipe work system. Using a blower, the gas is sucked from the landfill. A well-designed gas collection system will flexibly capture the gas from various spots and handle high temperatures, leachate, condensates and air content - thus ensuring a cost-efficient collection as well as stable gas quality. Several engineering companies specialize in this field and offer their services on a worldwide basis. amount and composition of landfill gas Municipal waste contains 330 to 550 pounds (150 to 250 kg) of organic carbon per ton, which microorganisms convert into landfill gas through an anaerobic process. The gas formation is influenced by a number of factors such as waste composition, landfill storage height and density, air temperature, atmospheric pressure and precipitation levels. Decomposition starts one to two years after the waste is deposited in the landfill and lasts 15 to 25 years. The continuously decreasing gas volume can be compensated by the disposal of additional waste during this period. With a calorific value of 340 to 530 BTU/square feet (3,5 to 5,5 kWh m3N), landfill gas constitutes a high-value fuel for gas engines that can be effectively used for power generation: Methane (CH4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35% – 55% by volume (methane has 21 times the global warming potential of CO2) Carbon dioxide (CO2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30% – 44% by volume Nitrogen from air (N2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% – 25% by volume Oxygen from air (O2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0% – 6% by volume Water vapour (H2O) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . saturated Consequently, 1 million tons of MSW generate about 60 to 90 million square feet (1.7 to 2.5 million m3) of collectable methane, enough to fuel a gas engine capacity of 850 to 1,250 kW pr oducing 6,500 to 10,000 MWh electricity per year. That roughly corresponds to the average power demand of 1,500 to 2,200 EU households. and specially designed engine parts resist the impurities that usually appear in this type of fuel. Before the landfill gas can be fed into the gas engines, it needs to be dried and compressed. Severe contaminants such as siloxanes should be removed if exceeding a certain level. Not only will these measures considerably increase the availability, but they also will reduce the O&M engine costs. Since landfills are usually located near big cities, emission standards are becoming more and more rigid in many countries. To comply with those standards, the whole system must be managed, beginning with the fuel gas conditioning up to the installation of an exhaust treatment device, if needed. GE's Jenbacher gas engines are committed to not only supplying the gas engines, but also offering auxiliary equipment and giving support for an integrated solution - from the gas flange to the grid connection. advantages - Smooth operation despite low heating value and fluctuations in gas composition and pressure - Electrical efficiency of up to 42%, and up to 90% efficiency in the case of combined heat and power the Jenbacher concept The broad range of Jenbacher landfill gas engines is specially designed to run at full load with high efficiency, despite a low heating value and fluctuations of gas quality and pressure. The high quality - Low weight containerized units that are easy to move and adjust to changing project capacity - Basic design and support for gas conditioning, if required - TSA: In-house gas cleaning unit in case of high siloxane load in the landfill gas - CL.AIR: Integrated exhaust after-treatment solution complying with country-specific standards Landfill site Gas well Gas flare Landfill gas main line Dehumidification Blower Gas cleaning (TSA) Exhaust gas Exhaust gas treatment (CL.AIR) Leachate Vaporisation Gas engine (containerized) Electrical energy - Flexible Contractual Service Agreements - Alternative disposal of a problem gas while simultaneously harnessing it as an energy source - Revenues for power (and heat) production, when fed into the public grid - Carbon credits for reduction of methane releases or special renewable energy tariffs our competence With more than 25 years of experience in the combustion of landfill gas - and more than 1,500 landfill gas systems with a total electricity output of about 1,500 MW delivered throughout the world - the Jenbacher product team offers an unparalleled breadth of expertise, references and solutions. These plants generate about 12 million MW-hours of electricity a year – enough to supply more than 3 million EU homes. In addition, by capturing landfill gas instead of emitting it directly into the atmosphere and using it for power generation in place of fossil fuels, these engines can reduce greenhouse gas emissions by about 48 million tons CO2 equivalent each year. This amount of greenhouse gas emission savings equals the annual emissions related to nearly 27 million EU passenger cars. Qualified as ecomagination products by an independent agency, Jenbacher landfill gas engines provide our customers with a costeffective, high-output means of generating power while substantially and measurably reducing emissions. Ecomagination is a GE commitment (www.ge.com/ecomagination) to use and develop new technologies to help customers around the world meet escalating environmental challenges.
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