TECHNICAL BULLETIN DL-TB 04-12 MODEL DL PRESSURE REDUCING REGULATOR BODY SIZES 1-1/2" & 2"(DN40 & 50) Model DL is a redesignation of the former Model D product, limited to 1-1/2" & 2" (DN40 & 50) body sizes. The Model DL is a basic, general service, self-contained regulator. Unit handles inlet pressure of up to 300 psig (20.7 Barg) and outlet pressures from 2-150 psig (.14-10.3 Barg) in multiple spring ranges. Model DL is the Cashco reducing regulator product utilized for the majority of industrial applications. A time-proven product with 80+ years of experience. FEATURES MODEL DL APPLICATIONS Used in all types of fluids, including sour gas, industrial gases, chemicals, as well as the common industrial fluids - water, oil, steam and compressed air. Versatile: Five body materials and twenty trim material combinations to select from. Tight Shutoff: Composition seats of TFE, Buna-N (NBR) or EPDM available. Capacity: Handles mid-range flow rates on a line size basis. Pressure Drop: Handles mid-range pressure drops while maintaining good stability. Flow-to-Close Plug: Incorporates the typical reducing regulator internal design. Incorporated Cylinder: Plug is guided through its travel by the cylinder, which also serves to block harmful debris from entry to the seating surfaces. Overpressure Travel Stop: In the event of downstream over-pressurization, diaphragm over-travel is restricted by mechanical stops. STANDARD/GENERAL SPECIFICATIONS Body Sizes: 1-1/2", 2" (DN40, & 50). For sizes 3/8", 1/2", 3/4", 1": (DN10,15,20,25) see D-TB. Temperature: Standard: End Connections: Standard: NPT female. Option-30: Weld-on 150# (PN20) or 300# (PN50) RF flanges. Option-31: BSPT Tapered Thread female. Option-31P: BSPP Parallet Thread female. Option-32: Sch. 80 Extended Nipples. Outlet Pressure: Standard: 2-150 psig (0.14 - 10.3 Barg); in four range springs – See Tables 1 and 2. Pressure Drop: Up to 150 psid (10.3 Bard). Dependent on range spring selection. See Table 2. Trim Designs: Metal seated or composition seated, brass or SST materials. Metal or composition diaphragms. See Tables 3 and 4. Capacities: Up to 10 Cv; see Table 7 for Cv vs. outlet pressure vs. body size vs. diaphragm material. Body/Spring CI/CI, BRZ/CI, CS/CI, Chamber SST/CI, BRZ/BRZ, CS/CS, Material Combinations: SST/CS, and SST/SST Inlet Pressure: CI = Cast gray iron CS = Cast carbon steel BRZ = Cast bronze SST = Cast stainless steel See Table 1 for materials specifications. Body Material Compressed air flow - See Table 9. Max. Pressure (Barg) CI 250 (17.2) BRZ 250 (17.2) CS 300 (20.7) SST 300 (20.7) Figure 1: Metal Seat Design 2 Water flow - See Table 8. psig See Table 1. -20° to 400°F (-29° to +205°C) See Table 1. Steam flow - See Table 10. For wide open Cv’s, See Table 6; use for safety relief sizing. Seat Leakage: Meets ANSI/FCI 70-2 Standard: Metal seated, Class IV. Optional: Composition (soft) seated Class VI. Figure 2: Composition Seat Design DL-TB Gaskets: Range Springs: Standard: Graphite/NBR. Cylinder & Diaphragm Gaskets. NOT SUITABLE FOR OXYGENSERVICE. (NOTE: Composition diaphragms do not use a diaphragm gasket.) Alternate Material: See Options -45. Flange Bolting: Standard: Zinc plated, heat treated steel. LLC body material: SST. Painting: Standard: All non-corrosion resistant portions to be painted with corrosion resistant epoxy paint per Cashco Spec #S-1606. Alternate: See Opt. -95 or -95OS. Standard: Epoxy coated steel. LCC Body material: SST Range Springs psig (Barg) 2 - 15 (0.14 - 1.03) 10 - 40 (0.69 - 2.8) 30 - 80 (2.1 - 5.5) 70 - 150 (4.8 - 10.3) OPTION SPECIFICATIONS Option -3: HANDWHEEL & LOCKING LEVER. Utilize when P 2 pres sure set ting changes are frequent. Option -31P: BSPP END CONNECTIONS. British Standard Parallel Pipe threads per ISO 7/1; alternate to NPT ends. Option -25: TAPPED VENT. 1/4" (DN8) NPT tapped opening in spring chamber for piping vent to remote location, in the event of diaphragm failure. Option -32: Option -25P: PLASTIC RAIN PROOF BUG VENT. (includes Opt-25). EXTENDED NIPPLES. Schedule 80 extension nipples available for carbon steel or 316 SST bodies. Nipples of same basic material as body. Nipples are seal welded after screwing into body. NOTE: Used where welded connections are required and in lieu of socket weld ends. Option -25S: SST RAIN PROOF BUG VENT. (includes Opt-25). Option -40: CS NACE CONSTRUCTION. Internal wetted portions meet NACE standard MR0175, when the exterior of the regulator is not directly exposed to a sour gas environment, buried, insulated or otherwise denied direct atmospheric exposure. CS/CS body/ spring chamber materials with S40,and S40T only trim. (Alternate LCC body/ spring chamber material with S40B and S40C only trim.) Opt -30 and -32 require post-weld stress relieving by heat treating. Option -40SST: SST NACE CONSTRUCTION. Same as Option -40, except uses SST/SST body/spring chamber construction. Option - 45: TFE/FKM GASKETS. Primarily for oxygen service. Utilizes TFE diaphragm gasket and fluorocarbon elastomer cylinder gasket over standard gaskets. Temperature range; -20° to +400°F (-29° to +205°C). 3 Option -30: FLANGED END CONNECTIONS. CS or SST body materials only. Flange and pipe nipple materials of same general chemistry as body material. Short-threaded nipples seal welded at body; nipples socket welded at flange. Available in 150# RF or 300# RF flanges only. NOTES: 1. The body P vs.T ratings of Table 1 are the limiting variables for flanged end connections, unless further restricted by ASME B16.5. 2. No post-weld stress relieving performed. Option -31: DL-TB BSPT END CONNECTIONS. British Standard Tapered Pipe threads per ISO 7/1; alternate to NPT ends. Option -55: Option -56: SPECIAL CLEANING. BRZ or SST body materials ONLY. Cleaning per Cashco Spec. #S-1134 for oxygen service. NOTE: Design Pressure Rating shall not exceed 290 psig (20.0 Barg) when body material is SST and process medium is oxygen. Option - 95: EPOXY PAINT. Special epoxy painting of all non-corrosion resistant external surfaces per Cashco Spec #S1547. Utilized in harsh atmospheric conditions. Option - 95OS: EPOXY PAINT. Special epoxy painting of all non-corrosion resistant external surfaces per Cashco Spec #S-1687 for OFFSHORE installations. SPECIAL CLEANING. CI, CS or SST body materials only. Cleaning per Cashco Spec. #S-1542. Not suitable for oxygen service. TECHNICAL SPECIFICATIONS TABLE 1 DESIGN PRESSURE - TEMPERATURE MATERIAL SPECIFICATIONS NOTE: The below ratings may be further "derated" by limitations thru the Pressure Equipment Directive (97/23/EC-May '97). STANDARD CONSTRUCTIONS Material Specifications (Body/Spring Chamber) Inlet Pressure Outlet Pressure Description (Abbr.) ASTM No. CI/CI † A126, Class B / A126, Class C BRZ/CI B62, Alloy C83600/ A126, Class C CS/CI A216, Gr. WCB/ A126, Class C SST/CI A351, Gr. CF8M/ A126, Class C BRZ/BRZ B62, Alloy C83600 250 (17.2) 175 (12.1) CS/CS * SST/CS A216, Gr. WCB A351, Gr. CF8M/ A216, GR. WCB 300 (20.7) 175 (12.1) SST/SST A351, Gr. CF8M psig (Barg) 250 (17.2) 300 psig (Barg) 150 (10.3) Temperature ‡ °F °C -20 to +400°F (-29 to +205°C) (20.7) Note: Certification of material chemical and physical properties are routinely available ONLY for BRZ,CS or SST castings; Material certifications for CI are NOT AVAILABLE. Wrought barstock or diaphragm sheet material certifications are NOT AVAILABLE routinely. * Alternate material - LCC/LCC Steel - ASTM A352 Gr. LCC minimum temperature -50 °F (-46 °C) with S1 or S36 Trim. † See Table 5 restrictions for use with Fuel Oil and Hydrocarbon Gas or Liquid applications. ‡ Design temperature range of the regulator may be limited by the trim selection. See Tables 3, 4a, and 4b. TABLE 2 RANGE SPRINGS WITH RECOMMENDED PRESSURE DROPS Construction Standard Range Spring P2 - Outlet Reduced Pressure Range psig (Barg) 2-15 (0.14-1.03) 10-40 (0.69-2.8) 30-80 (2.1-5.5) 70-150 (4.8-10.3) Recommended Max. Pressure Drop Liquid Service Gaseous Service Steam Service* (Non-Cavitating) psid (Bard) psid (Bard) psid (Bard) 100 (6.9) 125 (8.6) 100 (6.9) 125 (8.6) 150 (10.3) 125 (8.6) 150 (10.3) 150 (10.3) 150 (10.3) 150 (10.3) 150 (10.3) 150 (10.3) *For steam service, all B0 & B5 trim options are limited to 50 psid (3.4 Bard). 4 DL-TB TABLE 3 BRASS TRIM MATERIAL COMBINATIONS BRASS TRIM # METAL SEAT COMPOSITION SEAT PART B0* B2 B3 B4 B5 BB Diaphragm Phos. Brz BC BC FKM Phos. Brz NBR Cylinder Brass Brass Brass Brass Brass Brass Piston Brass Brass Brass Brass Brass Brass Seat Disc None (Metal) NBR V-TFE V-TFE V-TFE NBR Piston Spring 302 SST Phos. Brz Phos. Brz Inconel X-750 Phos. Brz. Phos. Brz Body Cap Brass Brass Brass Brass Brass Brass Pusher Plate Brass Brass Brass Brass Brass Brass Temperature Range -20 to +200°F (-29 to +94°C) -20 to +300°F (-29 to +149°C) -20 to +200°F (-29 to +94°C) -20 to 180°F (-29 to +83°C) -20 to 180°F (-29 to +83°C) * Max pressure drop = 100 psid (6.9 Bard). TABLE 4(a) STAINLESS STEEL TRIM MATERIAL COMBINATION – METAL SEAT STAINLESS STEEL TRIM# PART S1 * S2 S2N S40 (NACE) S40B (NACE) 302 SST 302 SST BC BC BC ** 416 SST 416 SST None (metal) 302 SST 316 SST 316 SST -20 to +180°F (-29 to +83°C) 316 SST 316 SST None (metal) Inconel X-750 316 SST 316 SST -20 to +180°F (-29 to +83°C) 316 SST 316 SST None (metal) Inconel X-750 316 SST 316 SST -50 to +250°F (-46 to +121°C) S0 Diaphragm Cylinder Piston Seat Disc Piston Spring Body Cap Pusher Plate Temperature Range TFE coated 302 SST 316 SST 316 SST None (metal) 302 SST 316 SST 316 SST 316 SST 416 SST 316 SST 416 SST None (metal) None (metal) 302 SST 302 SST 316 SST 316 SST 316 SST 316 SST -20 to +400°F (-29 to +205°C) NOTE 1: SST Trims -S2, & S2N with 416SST Cylinder & Piston are not available with SST body. * Alternate - LCC/LCC Steel - Body/Spring. Chamber with S1 Trim - minimum temperature -50 °F (-46 °C). TABLE 4(b) STAINLESS STEEL TRIM MATERIAL COMBINATION – COMPOSITION (SOFT) SEAT PART S3 S4 S4N Diaphragm BC BC BC Cylinder Piston Seat Disc Piston Spring Body Cap Pusher Plate Temperature Range 316 SST 316 SST TFE 302 SST 316 SST 316 SST 416 SST 416 SST TFE 302 SST 316 SST 316 SST -20 to +180°F (-29 to +83°C) 416 SST 416 SST NBR 302 SST 316 SST 316 SST STAINLESS STEEL TRIM# S40T S9 S36 * (NACE) TFE coated 302 SST FKM 302 SST 316 SST 316 SST 316 SST 316 SST 316 SST 316 SST TFE TFE TFE 302 SST 302 SST Inconel X-750 316 SST 316 SST 316 SST 316 SST 316 SST 316 SST -20 to +400°F -20 to +300°F (-29 to +205°C) (-29 to +149°C) S40C (NACE) SB BC ** NBR 316 SST 316 SST TFE Inconel X-750 316 SST 316 SST -50 to +250°F (-46 to +121°C) 416 SST 416 SST NBR 302 SST 316 SST 316 SST -20 to +180F (-29 to +83C) NOTE 1: SST Trims -S4,S4N & SB with 416SST Cylinder & Piston are not available with SST body. * Alternate - LCC/LCC Steel - Body/Spring. Chamber with S36 Trim - minimum temperature -50 °F (-46 °C). ABBREVIATIONS NBR = Buna-N FKM = Fluorocarbon elastomer BC = Neoprene V-TFE = Virgin TFE TFE = Polytetrafluoroethylene Phos. Brz = Phosphor Bronze EPDM = Ethylene Propylene-Diene EPR = Ethylene Propylene ** BC DL-TB = Special Neoprene for Low Temperature 5 TABLE 5 APPLICATIONS FLUID RECOMMENDED CONSTRUCTION TRIM DESIGNATION# Air or Inert Gases Composition Seat and Diaphragm Metal Seat and Composition Diaphragm Metal Seat and Diaphragm BB, B2, B3, B4, SB, S4N S2N B0 Oxygen Metal Seat and Diaphragm Composition Seat and Metal Diaphragm Composition Seat and Diaphragm S1 B5, S36 B4, S40T Chemicals Metal Seat and Diaphragm Metal Seat and Composition Diaphragm Composition Seat and Diaphragm TFE Seat and Metal Diaphragm S1, S2, S0 S40 S3, S4, S4N, SB or S40T S9 Sour Gas Metal Seat and Composition Diaphragm Composition Seat and Diaphragm S40, (* S40B) S40T, (* S40C) Fuel Oil Compossition Seat and Diaphragm BB, B4, SB, S3, S4, or S4N Hydrocarbon Gas or Liquids Composition Seat and Diaphragm BB, B4, S3, S4, or S4N Saturated Steam, Low Pressures up to 50 psig (3.4 Barg) Metal Seat and Diaphragm S2, S1, or B0 Saturated Steam, Pressures up to 100 psig (6.8 Barg) 50 psid (3.4 Barg) Metal Seat and Diaphragm S2, S1 or B0 Steam Pressures above 100 psig (6.9 Barg) Saturated or Superheated Metal Seat and Diaphragm S2, or S1 Water and Condensate Low Temperature 32-180°F (0-83°C) Composition Seat and Diaphragm Metal Seat and Composition Diaphragm Metal Seat and Diaphragm BB, B2, B3, SB, S3, S4, or S4N S2N S1, S2 Water and Condensate High Temperature 180-300°F (83-149°C) Metal Seat and Diaphragm S1 or S2 NOTE 1: Trim Designation Nos. in "boldface" are the most commonly used. Cashco, or its representatives may make recommendations or suggestions as to the suitability of certain trims for specific services. These are trims that have been used successfully in the past in similar applications. However, the user has final responsibility for materials selected. NOTE 2: Cashco, Inc. does not recommend metal seated trim on any service where the flow will be dead ended down stream of the pressure reducing regulator. In accordance with ASME B31.3 “process piping”, do not use Cast Iron Body for hydrocarbon or flammable fluid service with inlet pressures greater than150 psig (10.3 Barg) or temperatures greater than 300° F (149° C). * NACE Trims for use w/ LCC Body Material Temperature Range -50 to +250°F (-46 to +121°C). ‡ TABLE 6 MAXIMUM CV WITH PLUG WIDE OPEN (Use for Relief Valve Sizing) Body Size 6 Cv Inch (DN) 1-1/2" (40) 7.0 2" (50) 10.0 DL-TB TABLE 7 CAPACITY - Cv AT FLOWING PRESSURE (FL = 0.95) METAL DIAPHRAGM Outlet Pressure psig 1-1/2" (DN40) Body 2" (DN50) Body % Droop % Droop 10% 20% 30% 10% 20% 30% 5 0.54 1.22 1.94 0.60 1.46 2.55 10 0.69 1.60 2.70 0.85 2.05 3.70 15 0.84 1.98 3.41 1.05 2.64 4.80 25 0.67 1.53 2.60 0.77 1.91 3.54 35 0.80 1.86 3.20 0.97 2.43 4.36 50 1.14 2.60 4.31 1.50 3.79 7.01 75 1.50 3.41 5.52 2.00 5.17 9.07 100 150 1.14 1.56 2.66 3.65 4.46 5.92 1.50 2.15 3.89 5.58 7.28 9.59 Oulet Pressure psig 5 10 15 25 35 50 75 100 150 METRIC CONVERSION FACTORS: psi / 14.5 = Bar; Cv / 1.16 = kv COMPOSITION DIAPHRAGM 1-1/2" (DN40) Body 2" (DN50) Body % Droop % Droop 10% 20% 30% 10% 20% 30% 0.90 2.04 3.23 1.00 2.44 4.26 1.16 2.67 4.51 1.42 3.41 6.16 1.34 3.30 5.68 1.75 4.40 7.99 1.12 2.55 4.34 1.28 3.18 5.90 1.34 3.10 5.34 1.62 4.05 7.26 1.89 4.34 7.00 2.49 6.32 10.00 2.49 5.68 7.00 3.33 8.61 10.00 1.89 4.43 7.00 2.49 6.48 10.00 2.61 6.09 7.00 3.59 9.30 10.00 TABLE 8 WATER CAPACITIES - GPM S.G. =1.0 T = 60° FL = 0.95 COMPOSITION DIAPHRAGM ONLY 1-1/2" (DN40) Body 2" (DN50) Body Outlet Inlet DROOP DROOP Pressure Pressure P2, psig P1, psig 10% 20% 30% 10% 20% 30% 5 10 15 25 35 50 SIZE MAX VEL in (DN) 1-1/2" (40) 25 fps 2" (50) 27 fps NOTE: Where "HI DP" is indicated, the actual pressure drop has exceeded the recommended limits of Table 2. METRIC CONVERSION FACTORS: psi / 14.5 = Bar; GPM X 3.785 = LPM 75 100 135 150 DL-TB 25 50 75 100 125 25 50 75 100 125 25 500 75 100 125 150 50 75 100 125 150 175 50 75 100 125 150 175 75 100 125 150 175 200 100 125 150 175 200 125 150 175 200 150 175 200 175 200 4 6 8 9 HI DP 5 7 9 11 HI DP 4 8 10 12 14 HI DP 6 8 10 11 13 HI DP 5 9 11 13 14 HI DP 10 13 16 19 21 23 13 18 22 25 28 10 13 16 19 9 15 19 13 19 9 14 17 20 HI DP 10 17 22 25 HI DP 10 20 26 30 35 HI DP 13 18 22 26 29 HI DP 12 20 25 29 33 HI DP 22 31 38 43 49 53 28 40 49 57 64 22 31 38 44 22 35 45 31 43 14 22 27 32 HI DP 18 29 36 43 HI DP 18 34 44 52 60 HI DP 22 31 38 43 49 HI DP 21 34 43 51 57 HI DP 35 50 61 70 78 86 35 50 61 70 78 35 50 61 70 27 44 56 35 50 5 7 8 10 HI DP 6 9 11 14 HI DP 6 10 14 16 18 HI DP 6 9 11 13 14 HI DP 6 10 13 15 17 HI DP 13 18 22 25 28 31 17 24 29 33 37 13 18 22 25 13 21 26 18 25 11 16 20 24 HI DP 13 22 28 32 HI DP 14 26 34 41 46 HI DP 16 23 28 32 36 HI DP 16 26 33 38 43 HI DP 32 45 55 63 71 77 43 61 75 86 96 32 46 56 65 33 53 68 47 66 19 29 36 42 HI DP 24 39 50 58 HI DP 25 47 62 74 84 HI DP 30 42 51 59 66 HI DP 28 46 59 69 78 HI DP 50 71 87 100 112 123 50 71 87 100 112 50 71 87 100 39 63 81 50 71 7 TABLE 9 AIR CAPACITY - SCFH S.G = 1.0 T - 60°F FL - 0.95 Outlet Pressure P2, psig 2 5 10 15 25 35 50 75 100 135 150 Inlet Pressure P1, psig 25 50 75 100 125 150 25 50 75 100 125 150 25 50 75 100 125 150 25 50 75 100 125 150 175 50 75 100 125 150 175 200 50 75 100 125 150 175 200 75 100 125 150 175 200 250 100 125 150 175 200 250 125 150 175 200 250 300 150 175 200 250 300 175 200 250 300 10% 500 700 1000 1300 1600 HI DP 1100 1900 2600 3300 4000 HI DP 1500 2400 3300 4200 5200 HI DP 1600 2800 3800 4900 6000 7000 HI DP 2300 3200 4100 5000 5900 6800 HI DP 2400 3800 4900 6000 7000 8100 HI DP 4800 6800 8400 9900 11400 12900 HI DP 7400 10400 12800 15000 17100 HI DP 6300 8900 10900 12700 15900 HI DP 5600 9000 11500 15400 HI DP 10400 14600 20700 25700 COMPOSITION DIAPHRAGM ONLY 1-1/2" (DN40) Body Size DROOP 20% 30% 1000 1600 1700 2700 2300 3700 3000 4700 3600 5700 HI DP HI DP 2600 4100 4200 6700 5800 9200 7500 11800 9100 14400 HI DP HI DP 3400 5700 5500 9300 7600 12900 9800 16500 11900 20100 HI DP HI DP 3900 6700 6800 11700 9400 16200 12100 20700 14700 25300 17300 29800 HI DP HI DP 5100 8800 7300 12400 9300 15800 11300 19300 13400 22800 15400 26300 HI DP HI DP 5500 9500 8800 15100 11300 19500 13800 23800 16300 28000 18800 32300 HI DP HI DP 11100 17900 15500 25100 19300 31100 22800 36700 26300 42300 29700 47900 HI DP HI DP 16900 20800 23700 29200 29200 36000 34200 42200 38900 47900 HI DP HI DP 14800 23400 20800 32900 25600 40400 29800 47000 37400 59100 HI DP HI DP 13100 20700 21200 33400 26900 42600 36200 57200 HI DP HI DP 24200 27800 34000 39100 48300 55500 60000 69000 10% 500 800 1100 1500 1800 HI DP 1300 2100 2900 3700 4500 HI DP 1800 2900 4100 5200 6300 HI DP 2100 3600 5000 6400 7800 9200 HI DP 2600 3700 4700 5700 6700 7700 HI DP 2900 4600 5900 7200 8500 9800 HI DP 6400 8900 11100 13100 15100 17100 HI DP 9900 13900 17100 20100 22800 HI DP 8300 11700 14400 16700 21000 HI DP 7300 11900 15100 20300 HI DP 14200 20100 28500 35400 2" (DN50) Body Size DROOP 20% 1200 2000 2800 3600 4400 HI DP 3100 5000 7000 8900 10900 HI DP 4300 7000 9700 12500 15200 HI DP 5200 9100 12600 16100 19600 23100 HI DP 6400 9100 11600 14200 16700 19200 HI DP 7200 11400 14800 18000 21300 24500 HI DP 16100 22600 28100 33200 38200 43300 HI DP 25600 36000 44300 51900 59000 HI DP 21700 30400 37400 43500 54700 HI DP 19100 31000 39400 52900 HI DP 36900 51900 73800 91700 30% 2100 3500 4900 6200 7600 HI DP 5400 8800 12200 15600 19000 HI DP 7800 12700 17600 22500 27400 HI DP 9500 16500 22800 29200 35600 41900 HI DP 11900 16800 21500 26300 31000 35700 HI DP 13000 20500 26500 32300 38100 43900 HI DP 25500 35800 44400 52500 60500 68500 HI DP 29800 41800 51500 60200 68500 HI DP 33400 47000 57700 67200 84400 HI DP 29500 47800 60800 81700 HI DP 39700 55900 79300 98500 NOTE: Where "HI DP" is indicated, the actual pressure drop has exceeded the recommended limits of Table 2. METRIC CONVERSION FACTORS: psi / 14.5 = Bar; SCFH / 35.31 = Sm3/Hr; SCFH / 37.32 = Nm3/Hr 8 DL-TB TABLE 10 STEAM - LBS/HR S.G. = Actual T = Saturated FL = 0.95 Outlet Pressure P2, psig 2 5 10 15 25 35 50 75 100 135 150 Inlet Pressure P1, psig 25 50 75 100 125 150 175 25 50 75 100 125 150 175 25 50 75 100 125 150 175 25 50 75 100 125 150 175 50 75 100 125 150 175 200 50 75 100 125 150 175 200 75 100 125 150 175 200 250 100 125 150 175 200 250 125 150 175 200 250 300 150 175 200 250 300 175 200 250 300 METAL DIAPHRAGM ONLY 1-1/2" (DN40) Body Size DROOP 10% 20% 30% 2" (DN50) Body Size DROOP 10% 20% 30% 14 23 32 40 49 57 HI DP 36 60 85 108 131 154 HI DP 43 76 106 138 167 196 HI DP 46 91 127 166 204 239 HI DP 67 100 129 158 190 219 HI DP 68 114 152 186 219 258 HI DP 142 206 260 310 358 405 HI DP 216 311 389 460 527 HI DP 184 263 328 385 490 HI DP 198 326 419 572 HI DP 299 426 615 773 15 25 35 44 53 63 HI DP 40 66 94 120 145 171 HI DP 53 93 131 170 206 242 HI DP 57 113 159 208 254 299 HI DP 77 115 148 181 219 252 HI DP 82 138 184 226 266 313 HI DP 186 271 342 408 471 533 HI DP 288 415 518 613 703 HI DP 242 347 431 507 645 HI DP 269 442 569 776 HI DP 412 587 847 1064 31 51 71 90 109 128 HI DP 81 135 192 244 296 347 HI DP 100 176 246 320 388 455 HI DP 108 214 300 392 480 563 HI DP 153 228 294 360 435 500 HI DP 157 265 353 433 510 599 HI DP 323 469 593 707 817 924 HI DP 492 707 884 1045 1198 HI DP 430 614 765 899 1144 HI DP 474 779 1003 1369 HI DP 699 996 1438 1808 42 69 96 122 148 173 HI DP 129 214 305 388 470 551 HI DP 168 296 415 540 654 768 HI DP 186 368 516 674 826 969 HI DP 261 387 500 612 739 849 HI DP 271 457 607 745 877 1031 HI DP 535 778 983 1172 1354 1532 HI DP 796 1145 1431 1692 1939 HI DP 721 1030 1282 1508 1918 HI DP 799 1281 1650 2252 HI DP 1133 1615 2332 2932 34 57 79 100 121 142 HI DP 97 161 230 292 354 415 HI DP 127 225 315 410 497 583 HI DP 144 285 400 522 640 750 HI DP 191 284 367 450 543 624 HI DP 205 347 461 566 666 783 HI DP 470 684 865 1031 1191 1348 HI DP 746 1072 1340 1585 1816 HI DP 629 899 1118 1315 1673 HI DP 693 1139 1467 2002 HI DP 1068 1522 2198 2763 66 110 153 194 235 276 HI DP 170 282 401 510 618 725 HI DP 230 406 569 740 897 1052 HI DP 261 518 727 949 1163 1364 HI DP 355 527 681 834 1006 1156 HI DP 369 622 827 1015 1195 1405 HI DP 870 1265 1599 1906 2203 2492 HI DP 1308 1881 2351 2780 3186 HI DP 1176 1682 2093 2461 3130 HI DP 1216 1999 2576 3514 HI DP 1836 2616 3778 4749 NOTE: Where "HI DP" is indicated, the actual pressure drop has exceeded the recommended limits of Table 2. Metric Conversion Factors: psi / 14.5 = Bar; LBS/HR X 0.4536 = KG/HR DL-TB 9 DIMENSIONS & WEIGHTS Size inch Shipping Weight DIMENSIONS - ENGLISH - In. A B1 B2 B3 C D E F lbs.4 1-1/2 6.38 14 14 14.38 7.62 8.12 2.50 8.72 25 2 7.25 15 15 15.25 9.44 9.62 2.94 10.53 37 Size (DN) Shipping Weight DIMENSIONS - METRIC - (mm) A B1 B2 B3 C D E F kgs.4 (40) 162 356 356 365 194 206 64 221 11.34 (50) 184 381 381 387 240 245 75 267 16.78 150# (PN20) Flanged, Opt. -30 2 300# (PN50) Flanged, Opt. -30 Weights do not include flanged option. 1 3 Extended Nipples, Opt. -32 4 10 DL-TB PRODUCT CODE SPECIAL Coder for Cast Steel (LCC) Material - Minimum temperature -50° F (46° C) 2M Table 1 D in 1-1/2" 2" (DN) (40) (50) Table 3 TABLE 2 - TRIM DESIGNATION NUMBERS TABLE 1 - SIZES Size 7 Table 2 8 Desig. 0 0 0 0 0A TABLE 3 - END CONNECTIONS Description CODE 1 CODE -30 Opt. - 150 LB RF Flgs. * 6 S1 -30 Opt.- 300 LB RF Flgs. * 7 S1 9 Table 5 NPT - Screwed SST Trim (For LCC Body) CODE Table 4 S36 36 S40B * 4B S40C* 4C * Nipples & flanges of same material as body. * NACE Trim Table 5 - OPTIONS TABLE 4 - RANGE SPRINGS SST Range Spring Description CODE psig (Barg) 2-15 (.14-1.0) A 10-40 (.69-2.8) B 30-80 (2.1-5.5) C 70-150 (4.8-10.3) D OPTION CODE No Option __ 0 NACE Const: CS/CS/XX Per MR0175, S40B, S40C Trims. -40 J For Special Construction Other Than Above Contact Cashco for Special Product Code 1. 2. 3. 4. 5. DL-TB NUMERIC digits assigned first in “ascending” order. ALPHA designations are assigned second in "alphabetical order”. Left justify. Add “0” to all unused squares. If insufficient quantity of squares, consult factory for proper code. 11 MODEL DL PRODUCT CODE 2 Table 1 Table 3 Table 2 When ordering a product requiring special construction or per a special Cashco drawing, the code “X” in this position followed by a 5-digit control number override all remaining Table Codes. Otherwise, proceed with coding per following Tables. 04/20/12 Table 5 Table 4 TABLE 1 - GASKETS * & SERVICE Gaskets - Service Options Standard: Graphite/NBR - Non-Oxygen -TFE/FKM - Primarily for Oxygen -45 *Refer to Tech Bulletin for temperature limits Table 6 Table 7 Table 8 TABLE 4 - TRIM DESIGNATION NUMBERS Stainless Steel Trim Brass Trim Body Material Desig. CODE Desig. BR CODE CI CODE B0 B0 S0 -- S0 S0 B2 B2 S1 S1 S1 S1 B3 B3 S2* S2 S2 S2* CS or SST CODE B4 B4 S2N* SN SN SN* B5 B5 S3 S3 S3 S3 BB BB S4* S4 S4 S4* S4N* SD SD SD* S9 -- S9 S9 S36 36 36 36 S40 40 40 40 S40T -- -- 4T SB* SB SB SB* Table 8 Table 8 Table 8 A TABLE 3 - BODY & SPRING CHAMBER MATERIALS Body/Sp. Ch. CODE CI/CI 1 BRZ/CI 2 BRZ/BRZ 3 CS/CI 4 CS/CS (WCB) 5 SST/CI 7 SST/CS 9 SST/SST A NOTE: See TB Table 1 for material limitations of Design Pressure Ratings. TABLE 2 - SIZE Size in. (DN) CODE 1-1/2" (40) 8 2" (50) 9 CODE H J Table 8 Table 8 TABLE 5 - Product Classification Under European "Pressure Equipment Directive" PRODUCT DESTINATION HAZARD CATEGORY CODE Anywhere except Europe N/A 7 Sound Engineering Practice (SEP) S CE Marked Hazard Cat I or II E European Countries * * For products to be placed in service in Europe - Ref to Directive 97/23/EC. Forward Completed "EU" Application Recorder prior to quotation. (Without Recorder- Processing of Purchase Order will be delayed). Contact Cashco for Assistance. *SST Trims S2, S2N, S4, S4N, SB are not available with SST body. TABLE 6 - END CONNECTIONS Description TABLE 7 - RANGE SPRING CODE Steel Range Spring Table 8 - OPTIONS CODE NPT - Screwed 1 psig (Barg) -30 Opt. 150 LB RF Flgs.* 6 2-15 (.14-1.0) 1 10-40 (.69-2.8) 2 -30 Opt. 300 LB RF Flgs.* -31 Opt. BSPT - Screwed Tapered Pipe Thread -31P Opt. BSPP - Screwed Parallel Pipe Thread -32 Opt. SCH. 80 PE Ext. Nipples* 7 B P E *Nipples & flanges of same material as body. CS or SST bodies only. Description OPTION CODE No Option __ 0 Handwheel & Locking Lever -3 3 -25 E 30-80 (2.1-5.5) 3 1/4" (DN8) NPT Spg. Ch. Vent Tap CI or CS materials. 70-150 (4.8-10.3) 4 Plastic Rain-proof Bug Vent (includes Opt-25) -25P P SST Rain-proof Bug Vent (includes Opt-25) -25S H -40 J NACE Const: SST/SST/XX Per MR0175, S40, S40T Trims -40SST K SPECIAL CLEANING: Per Cashco Spec. #S-1134. W/properly selected mat'ls, this procedure suitable for oxy. serv. BRZ or SST body material. -55 M SPECIAL CLEANING: Per Cashco Spec #S-1542. SST, CS & CI body/sp.ch. materials. -56 N -95 W -95OS Y NACE Const: CS/CS/XX Per MR0175, S40, S40T Trims. Epoxy Painted Per Cashco Spec #S-1547 Epoxy Painted Per Cashco Spec #S-1687 Offshore For Special Construction Other Than Above Contact Cashco for Special Product Code 1. 2. Cashco, Inc. P.O. Box 6 Ellsworth, KS 67439-0006 PH (785) 472-4461 • FAX (785) 472-3539 www.cashco.com E-mail: [email protected] • [email protected] Printed in U.S.A. DL-TB 3. 4. 5. NUMERIC digits assigned first in “ascending” order. ALPHA designations are assigned second in "alphabetical order”. Left justify. Add “0” to all unused squares. If insufficient quantity of squares, consult factory for proper code.
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