Styleline Automatic Beer Cave (ABC) Door Installation Manual Supplement to Horton Manual Identifying Door Model Identification labels for STYLELINE doors by Commercial Refrigerator Door Co. are located on the right side of the header. This label contains the serial number, model number and heater amps. 1. Jamb Wire Connection a. Insert the heater wires, located inside the jambs, through the lower snap bushing located on the sides of the header. See Horton manual for jamb attachment to header. Male bullet
connectors
(pig tails)
Jamb
b. Connect jamb heater wire pig tails to female bullet connectors attached to top of header. (Connections should follow the same color wire). NOTE: For reference follow the header top view drawing in step 2. Header
Female bullet
connectors
CAUTION: Heater circuit for the side lites, header, slider doors and jambs MUST be separate from the actuator system circuit. This circuit must always be energized when the refrigeration system is energized. 2.
Side Lite Installation (after jamb/header assembly is secured to opening) Mounting Bottom Bracket a. Check that guide bracket (Horton part # C330‐
1) is mounted to side lite. b. Trace a line from back end of one jamb to next. jamb. Line up back side of bracket with line traced on floor. d. Set guide bracket on bottom track bracket (do not fully insert). c. Fasten bottom track bracket (Horton part # C315) to floor, locating the rear edge even with 1
3. Side Lite Wire Connections a. Feed wires coming from the top of the side lite through the snap bushing located on the bottom of the header. (NOTE: Normal temp systems only have heat in the header and jambs, while 20//20 also provides heat to the side lites and slider doors). b. Position side lite into place while pulling wires from the header until the side lite front surface touches the back of the header lip. c. Clamp side lite against header lip. d. Install #8‐18 side lite screws through holes in header lip drilling into the side lite(s) and tighten. e. From the back side of the assembly caulk in‐
between the side lite and jamb. f.
Connect the heater wire pig tails to the female bullet connectors inside the header. (Connections should follow the same color wire). Normal temp systems do not have side lite heater connections. g. Connect Optical beam wires to the amplifier (follow Horton Installation Instructions). h. For two doors, the same connections are made in both sides of the header except the power connections which will always be located at the right side of the header. i.
In case of an emergency, the side lites do not push open as the Horton doors, instead the header system provides a fly open box control which will automatically open the doors if there is any power outage. 2
4. Power Connection to Header and Perimeter Caulk 1 Wire connections are located on
the right side of the header.
Heater connections should be
separate frome the actuator
connections
2 20//20 door plugs have to be
connection to the receptacles on
the back side of the header.
3 Caulk all sides in-between the
NCO and the Automatic Beer Cave
unit, from the inside of the cooler.
Top of NCO
Caulk top of
header, from
inside of cooler
header/
operator
Caulk clearance
1/4” max
Automatic Beer Cave Mechanism
Caulk side
of jamb
from inside
of cooler
NCO
Height
Wizard sensor should always be installed
at center of header on all different
model units.
Location for heater and actuator
connections (heater and actuator
should be in separate circuits)
Caulk side
of jamb from
inside of cooler
From back side of unit,
caulk in-between side
lite and jamb
Note: NCO height does not
include floor finish as tile
NCO Width
ABC Doors Electrical Specs & NCO
20//20
120
Size (in)
120
Voltage (V)
8.74
Heater (A)
Actuator (A) 3.50
120.25
Width (in)
Height (in) 90.25
108
120
8.00
3.50
108.25
90.25
Normal Temp System
108
120
120
120
2.66
2.98
3.50
3.50
120.25 108.25
90.25 90.25
78
120
5.80
3.50
78.25
90.25
78
120
2.32
3.50
78.25
90.25
Caulking between jamb and side lite: Jamb
Heater
Side Lite
From the back of ABC door,
caulk in-between side lite
and jamb
3
5. Slider Door Installation For wheel carriage and hanger installation, follow Horton installation manual. a. Remove end cap from bottom bracket b. Slide bottom guide into track. c. The panel may need to be angle to start pins into the guide. d. Reattach end cap. 6. Four Door 20//20 Wire Schematic Attention: Heater circuit MUST be separate from the actuator system circuit. Heaters must be energized when refrigeration is on. 120 VAC power
terminal
block
white
black/
yellow
green
terminal
block
Header
Header Heater
See Horton instructions for “Eye” connections
door
plug
door
plug
grey
blue
black/
yellow white
white
black/
yellow
safety
cutoff
safety
cutoff
Door
Side
Lite
white
Jamb heater wire
Stile
white
red
brown
Heated glass
Track
Heated glass
white
Door heater wire
Door
black/
yellow
safety
cutoff
red
brown
Door heater wire
Side
Lite
white
safety
cutoff
red
brown
Heated glass
Heated glass
Jamb heater wire
Side lite heater wire
red
brown
white
Jamb
black/
yellow
white
Stile
Track
Jamb
4
7. Four Door Normal Temp Wire Schematic Attention: Heater circuit MUST be separate from the actuator system circuit. Heaters must be energized when refrigeration is on. 8. Two Door 20//20 Wire Schematic Attention: Heater circuit MUST be separate from the actuator system circuit. Heaters must be energized when refrigeration is on. 120 VAC power
white
Header
terminal
block
black/
yellow
green
Note: Motion sensor should be mounted on center of header, NOT center of door opening. terminal
block
Header Heater
15 OHMS/ft.
grey
white
black/
yellow
safety
cutoff
Heated glass
Door
Jamb heater wire
white
red
brown
Heated glass
Side
Lite
white
safety
cutoff
Door heater wire
Jamb heater wire
red
brown
black/
yellow
15 OHMS/ft.
blue
door
plug
white
Jamb
Track
Door
Jamb
5
9. Two Door Normal Temp Wire Schematic Attention: Heater circuit MUST be separate from the actuator system circuit. Heaters must be energized when refrigeration is on. Note: Motion sensor should be mounted on center of header, NOT center of door opening. 120 VAC power
terminal
block
terminal
block
white
green
7 OHMS/ft.
black/
yellow
Header
Header Heater
blue
Jamb heater wire
15 OHMS/ft.
Track
Door
Jamb heater wire
Jamb
Side
Lite
15 OHMS/ft.
grey
Jamb
6