G20 G20 CARPENTRY/ TIMBER FRAMING/ FIRST FIXING 02 - TIMBER PROCUREMENT Timber (including timber for wood based products): Obtained from well managed forests/ plantations in accordance with: - The laws governing forest management in the producer country or countries. - International agreements such as the Convention on International Trade in Endangered Species of wild fauna and flora (CITES). Documentation: Provide either: - Documentary evidence (which has been or can be independently verified) regarding the provenance of all timber supplied, or - Evidence that suppliers have adopted and are implementing a formal environmental purchasing policy for timber and wood based products. - 05 - - 12 - STRUCTURAL SOFTWOOD NEW SECTION OF STRUCTURAL POST Grading standard: To BS 4978, BS EN 14081-1, or other national equivalent and so marked. - Timber of a target thickness less than 100 mm and not specified for wet exposure: Graded at an average moisture content not exceeding 20% with no reading being in excess of 24% and clearly marked as ‘DRY’ or ‘KD’ (kiln dried). - Timber graded undried (green) and specified for installation at higher moisture contents: Clearly marked as ‘WET’ or ‘GRN’. Strength class to BS EN 338: C24 Treatment: Tanalised or double vacuum treated and cut ends thoroughly treated before fixing - Standard: To NBS section Z12 and British Wood Preserving and Damp-proofing Association Commodity Specification C8 - Type: CCA WOOD TRIM AND CLADING SECTIONS Species: Douglas Fir of Canadian source with FSC certification or ‘chain of custody for forest products originating from a designated forest area.’ Standard: To BS 1186-3. - Class: 2nd clear and better Treatment: Kiln dried to moisture content between 12-15% Fixing: Stainless steel screws where concealed, Stainless steel losthead screws, punched and stopped to facing work. 30 - SELECTION AND USE OF TIMBER Timber members damaged, crushed or split beyond the limits permitted by their grading: Do not use. 32 - NOTCHES, HOLES AND JOINTS IN TIMBER Notches and holes: Position in relation to knots or other defects such that the strength of members will not be reduced. Scarf joints, finger joints and splice plates: Do not use without approval. 35 - PROCESSING TREATED TIMBER Cutting and machining: Carry out as much as possible before treatment. Extensively processed timber: Retreat timber sawn lengthways, thicknessed, planed, ploughed, etc. Surfaces exposed by minor cutting/ drilling: Treat with two flood coats of a solution recommended by main treatment solution manufacturer. G Structural/ Carcassing metal/ timber (continued) 40 - MOISTURE CONTENT Moisture content of wood and wood based products at time of installation: Not more than: - Covered in generally unheated spaces: 24%. - Covered in generally heated spaces: 20%. - Internal in continuously heated spaces: 20%. 41 - BOLT ASSEMBLIES TO NEW SECTION OF STRUCTURAL POSTS Designation: Stainless steel Coach Bolt fixings Size: 12mm Nuts and washers: Material grade and finish to suit bolts Washer dimensions: Diameter/ side length of washers in contact with timber faces to be minimum 3 times bolt diameter, with a thickness not less than 0.25 times bolt diameter. 43 - BOLTED JOINTS Bolt spacings (minimum): To BS 5268-2, table 81. Holes for bolts: Located accurately and drilled to diameters as close as practical to the nominal bolt diameter and not more than 2 mm larger. Washers: Placed under bolt heads and nuts that would otherwise bear directly on timber. Use spring washers in locations which will be hidden or inaccessible. Bolt tightening: So that washers just bite the surface of the timber. Ensure that at least one complete thread protrudes from the nut. - Checking: At agreed regular intervals. Tighten as necessary. - 44 - G20 TEMPORARY BRACING AND SUPPORT DURING CONSTRUCTION Provision: As necessary to maintain structural timber components in position and to ensure complete stability during construction. All to be agreed with CA prior to construction. H21 H21 TIMBER WEATHERBOARDING 15 - TIMBER WEATHERBOARDING TO ALL SURFACES AS DETAILED Boarding: - Quality of timber (exposed surfaces): To BS 1186-3, Class: 2nd clear and better - Species: Douglas Fir of Canadian source with FSC certification or ‘chain of custody for forest products originating from a designated forest area.’ Paint finished (M60) - Profile: Tongued and grooved. - Finished face dimension (overall width): to details - Finished thickness: to details - Moisture content at time of fixing: Kiln dried to moisture content between 12-15% - Treatment: Preservative impregnation Standard: To NBS section Z12 and Wood Protection Association Commodity Specification C6 Type: Cuprinol Wood Preserver Clear - Method of fixing to each support: Stainless steel screws where concealed, Stainless steel losthead screws, punched and stopped to facing work. 40 - TREATED TIMBER Surfaces exposed by minor cutting and/ or drilling: Treat with two flood coats of a solution recommended for the purpose by main treatment solution manufacturer. 50 - SURFACE TREATMENT Finishing system: Before fixing boards, apply first coat of specified system to all surfaces. Apply liberally to end grain. 60 - FIXING BOARDING General: Fix boards securely to give flat, true surfaces free from undulations, lipping, splits, hammer marks and protruding fasteners. Movement: Allow for movement of boards and fixings to prevent cupping, springing, excessive opening of joints or other defects. Heading joints: Position centrally over supports and at least two board widths apart on any one support. Nail heads: Punch below surfaces that will be seen in the completed work. - H71 H71 LEAD SHEET COVERINGS/ FLASHINGS 02 - ROOFING TO TOP OF TOWER Underlay: Geotextile underlay- between 200 and 220 gm /sq m Lead: Rolled lead Sheet - Thickness: Code 6 Joints in direction of fall: Hollow core rolls Spacing: As shown on the drawings Cross joints: Welts as shown on the drawings - Spacing: As shown on the drawings Intermediate fixings: Capped screw fixing with allowance for thermal movement as detailed. And stainless steel clips. - 20 45 - - 60 62 - WEATHERING TO SURROUND OF HATCH Underlay: Waterproof building paper to BS 1521, class A. Lead: Rolled lead Sheet - Thickness: code 6 Joints: - Cross joints: Welts FLASHINGS TO BASE OF TOWER Lead: - Thickness: Code 6 Dimensions: - Lengths: Not more than 1500 mm. - End to end joints: Laps not less than 100 mm. - Upstand: Not less than 85 mm. - Cover to roof: Not less than 150 mm. Fixing: - Top edge: Lead wedges at every course. - Bottom edge: Clips. Material: Stainless steel Spacing: 300mm centres MATERIALS AND WORKMANSHIP GENERALLY Lead production method: - Rolled, to BS EN 12588. - Machine cast: BBA certified. Identification: Colour marked for thickness/ code, weight and type. Workmanship standard: To BS 6915 and latest editions of 'Rolled lead sheet. The complete manual' published by the Lead Sheet Association. Fabrication and fixing: To provide a secure, free draining and weathertight installation. Marking out: Do not use scribers or other sharp instruments to mark out lead without approval. Solder: Use only where specified. Finished leadwork: Fully supported, adequately fixed to resist wind uplift but also able to accommodate thermal movement without distortion or stress. Patination oil: Apply smear coating to all visible lead, evenly in one direction and in dry conditions. LEADWELDING In situ leadwelding: Not permitted. H Cladding/ Covering (continued) 75 - TIMBER FOR USE WITH LEADWORK Quality: Planed, free from wane, pitch pockets, decay and insect attack (ambrosia beetle excepted). Moisture content: Not more than 22% at time of fixing and covering. Give notice if greater than 16%. Preservative treatment: Organic solvent as section Z12 and Wood Protection Association Commodity Specification C8. 76 - - H71 UNDERLAY Handling: Prevent tears and punctures. Laying: Butt or overlap jointed onto a dry substrate. - Fixing edges: With copper or stainless steel staples or clout nails. - Do not lay over roof edges. - Turn up at abutments. Wood core rolls: Fixed over underlay. Protection: Keep dry and cover with lead at the earliest opportunity. 78 - FIXING LEAD SHEET Top edge: Secured with two rows of fixings, 25 and 50 mm from edge. Fixings: - Nails to timber substrates: stainless steel (austenitic) clout nails to BS 1202-1. Shank type: Annular ringed, helical threaded or serrated. Length: Not less than 20 mm or equal to substrate thickness. 80 - CLIPS Material: - Stainless steel: Cut from 0.46 mm sheet to BS EN 10088, grade 1.4301(304), terne coated if exposed to view. Dimensions: - Width: 50 mm where not continuous. - Length: To suit detail. Fixing clips: Secure each to substrate with either two screw or three nail fixings not more than 50 mm from edge of lead sheet. Use additional fixings where lead downstands exceed 75 mm. Fixing lead sheet: Welt clips around edges and turn over 25 mm. 98 - WELTED JOINTS Joint allowance: 50 mm overlap, 25 mm underlap. Stainless steel clips: Fix to substrate at 450 mm centres. Overlap: Welt around underlap and clips and lightly dress down. M60 M60 PAINTING/ CLEAR FINISHING 12 - 13 - 20 - GLOSS PAINT EXTERNAL TO EXISTING JOINERY AND METAL WORK Manufacturer: ICI Dulux - Product reference: Weathershield Exterior Gloss System. Surfaces: External timber facades - Preparation: as clauses 30, 32, 37, 39, 61, 65, 66, 68. Initial coats: Prime unprimed joinery or factory primed joinery which has become eroded with Weathershield Exterior Preservative Primer+. Prime any bare metal with Dulux Metal Primer. - Number of coats: 1 coat (if required as above). Undercoats: Weathershield Exterior Flexible Undercoat. - Number of coats: 2 coats. Finishing coats: Weathershield Exterior High Gloss. - Number of coats: 1 coat GLOSS PAINT EXTERNAL TO NEW JOINERY Manufacturer: ICI Dulux - Product reference: Weathershield Exterior Gloss System. Surfaces: New factory primed or unprimed joinery. External timber facades. Preparation: as clauses 30, 37, 61, 65, 68. Initial coats: Prime unprimed joinery or factory primed joinery which has become eroded with Weathershield Exterior Preservative Primer+. Prime any bare metal with Dulux Metal Primer. - Number of coats: 1 coat (if required as above). Undercoats: Weathershield Exterior Flexible Undercoat. - Number of coats: 2 coats. Finishing coats: Weathershield Exterior High Gloss. - Number of coats: 1 coat COATING MATERIALS Manufacturers: Obtain materials from any of the following: ICI Dulux, Akzo Nobel Decorative Coatings, Farrow and Ball (Specialist surfaces or paint colours). Selected manufacturers: Submit names before commencement of coating work. 25 - SURFACES NOT TO BE COATED BELL AND BELL ACCESSORIES, INTERNAL TIMBER, PROTECT ROOF BELOW 26 - SURFACES TO BE CLEANED BUT NOT COATED BELL AND ACCESSORIES Suspected hazardous materials: submit method statement. 30 - PREPARATION GENERALLY Standard: In accordance with BS 6150. Risk assessment and method statement for hazardous materials: Prepare for operations, disposal of waste, containment and reoccupation, and obtain approval before commencing work. Preparation materials: Types recommended by their manufacturers and the coating manufacturer for the situation and surfaces being prepared. Substrates: Sufficiently dry in depth to suit coating. Efflorescence salts, dirt, grease and oil: Remove. Surface irregularities: Provide smooth finish. Organic growths and infected coatings: - Remove with assistance of biocidal solution. - M Surface finishes (continued) - 32 - 35 37 - M60 - Apply residual effect biocidal solution to inhibit regrowth. Joints, cracks, holes and other depressions: Fill with stoppers/ fillers. Provide smooth finish. Dust, particles and residues from preparation: Remove and dispose of safely. Doors, opening windows and other moving parts: - Ease, if necessary, before coating. - Prime resulting bare areas. PREVIOUSLY COATED SURFACES GENERALLY Preparation: In accordance with BS 6150, clause 11.5. Contaminated or hazardous surfaces: Give notice of: - Coatings suspected of containing lead. - Substrates suspected of containing asbestos or other hazardous materials. - Significant rot, corrosion or other degradation of substrates. Risk assessment and method statement for hazardous materials: Prepare for operations, disposal of waste, containment and reoccupation, and obtain approval before commencing work. Removing coatings: Do not damage substrate and adjacent surfaces or adversely affect subsequent coatings. Loose, flaking or otherwise defective areas: Carefully remove to a firm edge. Alkali affected coatings: Completely remove. Retained coatings: - Thoroughly clean. - Gloss coated surfaces: Provide key. Partly removed coatings: Apply additional preparatory coats. Completely stripped surfaces: Prepare as for uncoated surfaces. FIXTURES AND FITTINGS Risk assessment and method statement for hazardous materials: Prepare for operations, disposal of waste, containment and reoccupation, and obtain approval before commencing work. Removal: Before commencing work remove: Bell and bell accessories. Replacement: Refurbish as necessary, refit when coating is dry. WOOD PREPARATION General: Provide smooth, even finish with lightly rounded arrises. Degraded or weathered surface wood: Take back surface to provide suitable substrate. Degraded substrate wood: Repair with sound material of same species. Heads of fasteners: Countersink sufficient to hold stoppers/ fillers. Resinous areas and knots: Apply two coats of knotting. Defective primer: Take back to bare wood and reprime. 39 - STEEL PREPARATION Corrosion and loose scale: Take back to bare metal. Residual rust: Treat with a proprietary removal solution. Bare metal: Apply primer as soon as possible. 61 - COATING GENERALLY Application: In accordance with BS 6150, clause 9. Conditions: Maintain suitable temperature, humidity and air quality. Surfaces: Clean and dry at time of application. Thinning and intermixing: Not permitted unless recommended by manufacturer. Priming coats: Apply as soon as possible on same day as preparation is completed. Finish: M Surface finishes (continued) - M60 - Even, smooth and of uniform colour. - Free from brush marks, sags, runs and other defects. - Cut in neatly. Doors, opening windows and other moving parts: Ease before coating and between coats.
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