Florida State University Libraries Electronic Theses, Treatises and Dissertations The Graduate School 2010 A Methodology for the Determination of the Light Distribution Profile of a Micro-Algal Photobopreactor Quinn M. Straub Follow this and additional works at the FSU Digital Library. For more information, please contact [email protected] THE FLORIDA STATE UNIVERSITY COLLEGE OF ENGINEERING A METHODOLOGY FOR THE DETERMIN$ 7,212) THE LIGHT DISTRIBUTION PROFILE OF A MICRO-ALGAL PHOTOBIOREACTOR By QUINN M. STRAUB A thesis submitted to the Department of Mechanical Engineering in partial fulfillment of the requirements for the degree of Master of Science in Engineering Degree Awarded: Fall Semester, 2010 The members of the committee approve the thesis of Quinn M. Straub defended on October 15th 2010. _______________________________________ Dr. Juan Ordonez Professor Directing Thesis _______________________________________ Dr. Ching-Jen Chen Committee Member _______________________________________ Dr. Ongi Englander Committee Member Approved: _____________________________________ Dr. Chiang Shih, Chair, Mechanical Engineering Department _____________________________________ Dr. Ching-Jen Chen, Dean, College of Engineering The Graduate School has verified and approved the above-named committee members. ii This thesis is dedicated to: My mother Kim, my father Don, and my sister Amber iii ACKNOWLEDGEMENTS The members of my thesis committee, Dr. Ching-Jen Chen, Dr. Ongi Englander, and Dr. Juan Ordonez have given me their kind support, expertise, time and recommendations for which I am sincerely grateful. A number of people at Center for Advanced Power Systems were involved in my experimental setup, and to all I extend my appreciation and thanks. I especially want to express my gratitude to Thomas Tracy for his assistance in all aspects of the experimental setup and its execution. I would also like to thank Dr. Jefferson Avila De Souza from the University of Parana in Brazil for the advice and guidance given to me. Dr. De Souza aided in the progression and the development of this thesis, and for that I am grateful. iv TABLE OF CONTENTS List of Tables ................................................................................................................................ vii List of Figures .............................................................................................................................. viii Abstract ........................................................................................................................................... x Introduction ..................................................................................................................................... 1 1.1 Motivation ............................................................................................................................. 1 1.2 Organization .......................................................................................................................... 3 Background ..................................................................................................................................... 5 2.1 Photosynthesis as it Pertains to Algae .................................................................................. 5 2.1.1 Description of Photosynthetic Process............................................................................... 5 2.2 Photobioreactors ................................................................................................................... 8 2.3 Light ...................................................................................................................................... 9 2.4 Absorption Spectroscopy .................................................................................................... 13 Literature Review.......................................................................................................................... 18 3.1 Modeling Photobioreactors ................................................................................................. 18 3.2 Light Distribution Modeling ............................................................................................... 19 3.3 Photobioreactor Productivity .............................................................................................. 20 3.4 How Does Light Effect Productivity .................................................................................. 22 Materials and Methods .................................................................................................................. 24 4.1 Instrumentation ................................................................................................................... 24 4.2 Cell Counting of the Algal Strain Nannochloropsis Oculata .............................................. 25 4.3 Light Absorption Coefficient with Varying Cell Concentration ........................................ 27 4.4 Light Absorption Coefficient with Varying Light Path Length.......................................... 28 v 4.5 Light Absorption Coefficient with Varying Temperature .................................................. 30 Model Development...................................................................................................................... 34 5.1 Cell Cultivation ................................................................................................................... 34 5.2 External Light Source ......................................................................................................... 35 5.2.1 Light Intensity .................................................................................................................. 36 5.2.2 Average Light Intensity ................................................................................................... 36 5.3 Internally Radiated Light Source(s) .................................................................................... 36 5.3.1 Light Intensity .................................................................................................................. 37 5.3.2 Average Light Intensity ................................................................................................... 39 Results and Discussion ................................................................................................................. 42 6.1 Cell Counting and the Extinction Coefficient with Varying Concentration ....................... 42 6.2 Extinction Coefficient with Varying Light Path Length..................................................... 49 6.3 Variation in Absorbance as a Function of Temperature ..................................................... 52 6.4 Verification of the Model Using Experimental Values ...................................................... 54 Chapter Seven ............................................................................................................................... 57 Conclusion and Suggested Future Work....................................................................................... 57 7.1 Conclusions ......................................................................................................................... 57 7.2 Suggested Future Work....................................................................................................... 57 Appendix A ................................................................................................................................... 59 Appendix B ................................................................................................................................... 62 Appendix C ................................................................................................................................... 63 References ............................................................................................................................... 81 vi LIST OF TABLES Table 1: Gallons of oil per acre from biomass NREL .................................................................... 3 Table 2: Energy of a Photon at a given frequency and wavelength in a vacuum ......................... 10 Table 3: Growth Rate Models ....................................................................................................... 20 Table 4: Spectrometer Data/ Cell Counts ..................................................................................... 43 Table 5: Predicted vs. Measured Values ....................................................................................... 54 Table 6: Predicted Average Light Intensity .................................................................................. 55 Table 7: Predicted and Measured Absorbance Internal Light Source .......................................... 56 vii LIST OF FIGURES Figure 1: Hubbert's Peak Oil ........................................................................................................... 2 Figure 2: Photosynthesis Cycle ....................................................................................................... 6 Figure 3: Action Spectra for Two Algal Strains ............................................................................. 7 Figure 4: Flat Plate Reactor (left); Concentric Cylinder (middle); Raceway Pond (right) ............. 8 Figure 5: Electric and Magnetic Field Directions ......................................................................... 10 Figure 6: Solar Radiation Spectrum (Falkowski, 2007) ............................................................... 11 Figure 7: Electromagnetic spectrum (Ronan, 2007) ..................................................................... 12 Figure 8: Beer-Lambert's Law (Falkowski, 2007) ........................................................................ 14 Figure 9: Effect of high temperature on absorption (Murthy,S 2004) .......................................... 16 Figure 10: Improved Neubauer Hemocytometer .......................................................................... 25 Figure 11: ImageJ Screen Capture of a Cell Count ...................................................................... 26 Figure 12: Absorbance vs. Wavelength for Various Concentrations ........................................... 28 Figure 13: Temperature Test Setup............................................................................................... 30 Figure 14: 31.4oF Extreme Temperature Test............................................................................... 31 Figure 15: 144.7oF Extreme Temperature Test............................................................................ 31 Figure 16: Growth Progression of Nannochloropsis Oculata ....................................................... 35 Figure 17: Vector Description of Light Path Length for External Radiation ............................... 35 Figure 18: Single Source not centered at the origin ...................................................................... 37 Figure 19: Multiple Sources not centered at Origin...................................................................... 39 Figure 20: Integrating Areas ......................................................................................................... 40 Figure 21: Absorption vs. wavelength w/varying concentrations ................................................ 43 Figure 22: Absorbance vs. concentration at 400.2nm................................................................... 44 Figure 23: Predicted cell concentration vs. measured cell concentration ..................................... 44 Figure 24: Radiant Power vs. Wavelength Cool White Fluorescent (left) Incandescent (right) .. 45 Figure 25: Incandescent Light Source .......................................................................................... 46 Figure 26: LED Light Source ....................................................................................................... 46 Figure 27: Absorbance vs. Concentration ..................................................................................... 47 Figure 28: Predicted vs. Measured................................................................................................ 47 Figure 29: Absorbance vs. Concentration Power Curve Fit ......................................................... 48 Figure 30: Predicted vs. Measured with using Power Curve Fit .................................................. 48 viii Figure 31: Absorbance vs. wavelength externally radiated with varying length .......................... 49 Figure 32: Absorbance vs. light path length externally radiated .................................................. 50 Figure 33: Absorbance vs. wavelength with internal radiator with varying light path length...... 51 Figure 34: Absorbance vs. light path length for internal radiator ................................................. 51 Figure 35: Predicted Length vs. Measured Length ....................................................................... 52 Figure 36: Absorbance vs. Wavelength Varying Temperature .................................................... 53 Figure 37:Absorbance Temperature Trend ................................................................................... 53 Figure 38:Absorbance Distribution Profile for Externally Radiated 6” Diameter Cylinder ........ 56 Figure 39: Disposable Hemocytometer ........................................................................................ 59 Figure 40: Improved Neubauer Grid Layout ................................................................................ 59 Figure 41: SpectroVis Spectrophotometer .................................................................................... 59 Figure 42: Pipetman F fixed volume micro-pipette ...................................................................... 60 Figure 43: SpectroVis Optical Fiber ............................................................................................. 60 Figure 44: Celestron Biological Microscope ................................................................................ 61 ix ABSTRACT The following work presents an in depth analysis of the distribution of the light absorbance profile. The proper identification of conditions that maximize the growth efficiency of photosynthetic algae is necessary to optimize the productivity as a whole of the photobioreactor. In an effort to understand light as it interacts with an absorbing species such as algae, various tests were completed to extrapolate extinction coefficient or a calibration curves based on Beer-Lamberts Law. To characterize the absorbance conditions in a photobioreactor, a light distribution model was developed. From the basis of an external radiated light system, a single-source system was developed. Mathematical expressions for the local light intensity and the average light intensity were derived for a cylindrical photobioreactor with external sources, single internal sources, and multiple internal sources. The proposed model was used to predict the light absorbance values inside an externally and internally radiated photobioreactor using Nannochloropsis Oculata. The effects of cell density and light path length were interpreted through experimental and model simulation studies. The predicted light intensity values were found to be within +/- 7% to those obtained experimentally. This level of accuracy could be better improved with more testing and more precise instrumentation. Due to the simplicity and flexibility of the proposed model, it was also possible to predict the light conditions in other complex multiple light source photobioreactors. x CHAPTER ONE INTRODUCTION Chapter one will outline the motivation for the work, as well as its organization. 1.1 Motivation Researchers are accelerating their efforts to characterize the most promising strains of algae, as well as create new ones through genetic engineering, for fuel production. This is in spite of the fact that the National Renewable Energy Lab (NREL) stated in their report A Look Back at the U.S. Department of Energy’s Aquatic Species Program: Biodiesel from Algae; Early in the research program it became obvious the maximal lipid accumulation in the algae usually occurred in cells that were undergoing physiological stresses, such as nutrient deprivation or other conditions that inhibited cell division. Unfortunately, these conditions are the opposite of those that promote maximum biomass production. Thus, the conditions required for inexpensive biodiesel production, high productivity and high lipid content, appeared to be mutually exclusive. (Sheehan, Dunahay, Benemann, & Roessler, 1998) Due to recent developments, the motivation of record high crude oil prices, instability in oil exporting regions and global warming concerns; resurgence in the popularity of algae research has occurred. Today, algae based fuels are not economically competitive with petroleum, however, that can change with increased efforts in the optimization of photobioreactors and or the discovery of new useful strains. Algae are like microscopic factories that have been using techniques refined (photosynthesis) over time to process carbon dioxide into carbohydrates or sugars. Once created, these sugars can be used by the algae as energy, or stored in the form of fats or lipids. Under the proper conditions, some strains can double their weight in a few days. Algae can grow in freshwater, salt water or even brackish (contaminated) water (Chisti, 1989). 1 The idea of using micro--algae as a biofuel feedstock is not a new one. e. Algae have been studied for many years in the bio biological community for this purpose. As stated d previously, p it has gained quite a bit of attention th the last twenty years due to the “oil crisis”. It is not clear exactly when the world will run out off oil; however, what is clear is that the oil suppl pply is finite. With ever increasing demand some po point in the not too distant future, oil reservess will be used up. Shown in the Figure 1 below is a plot that shows one prediction of when oil will w run out (there are many). Figure 1: Hubbert's Peak Oil There has been a great de deal of research in the academic community into to various ways to optimize the processes that sup upport photosynthesis, thus accelerating the rate ate at which algae grow. There are many differen rent physical interactions that can determine how ho efficiently a photosynthetic organism can us use light. How the light is exposed to the organism, or nutrient delivery, and control of environm nmental conditions all play a part in how quickly ly an algae grows. Reactor fluid dynamics for ins instance can play a role in the symmetric or anti-symmetric distribution of nutrients, and lig light exposure (due to mixing). The vast array ray of engineering knowledge is therefore necessa sary to properly characterize algae photobiorea reactors. (Sheehan, Dunahay, Benemann, & Roessler ler, 1998) 2 Table 1 shows the predicted values for the annual yield of oil in gallons per acre for some various types of biomass. Micro-algae are clearly the higher yielding crop. Micro-algae are typically grown in a photobioreactor, which will be explained more within this work. Photobioreactors have a decreased land use footprint, and an increased total volume; thus making them a more efficient use of space. This efficient use of space is what allows photobioreactors to have a competitive advantage over traditional biofuel sources. In order to make predicted oil production rates a reality, it is imperative that the growth of the algae be optimized. In order to be economically competitive, continued research into the optimization of algae growth is necessary (Sheehan, Dunahay, Benemann, & Roessler, 1998). Photoautotrophic micro-algal growth is largely dependent on light intensity, which in turn depends on the use of an accurate “extinction coefficient” for particular reactor geometry and microalgae species. The main goal of this work is to properly show the light distribution within a photobioreactor as a function of the experimentally determined light extinction coefficient and or the experimentally determined calibration curve of light absorbance vs. concentration. Table 1: Gallons of oil per acre from biomass NREL Biomass Gallons of oil per acre per year Corn 18 Soybeans 48 Safflower 83 Sunflower 102 Rapeseed 127 Oil Palm 635 Micro-Algae 5,000-15,000 1.2 Organization Chapter 1 presents the motivation for the work. Chapter 2 provides the necessary background information to understand the problem of characterizing the light extinction coefficient. Chapter 3 provides examples of some of the work that has already been completed by other authors in the form of a literature review. Chapter 4 describes the methodology, i.e., 3 materials and methods of the experimental setup with any ancillary equipment to be used in the analysis. Chapter 5 presents a model that has been created using the experimental data from chapter 4. Chapter 6 presents the results and discussion of the work, consisting of a comparison of the calculation of light intensities using the experimentally determined extinction coefficients and measured light intensities for selected cases, and a thorough investigation of design opportunities. Chapter 7 presents the conclusions and suggestions for future work. 4 CHAPTER TWO BACKGROUND Chapter 2 provides the necessary background information to understand the problem of characterizing the light extinction coefficient. 2.1 Photosynthesis as it Pertains to Algae Cyanobacteria and algae photosynthesize light in a similar way to plants; however, they use a different set of mechanisms. Biochemically, photosynthesis is processed inside the organism; however, chlorophyll is not always the primary pigment in algae. Because of this, algae can grow in a wider variety of light conditions. In algae, a multitude of accessory pigments may be used simultaneously to perform photosynthesis; that is why there are so many colors of algae, including blue-green, brown, and red. Just like in plants, photosynthetic pigments in algae are stored inside chloroplasts. Also like plants, algae produce oxygen as a by-product of photosynthesis. Many algal strains are photoautotrophic, dependent upon only the sun to provide energy necessary for photosynthesis. The rest are either heterotrophic (consumers of photoautotrophs) or mixotrophs (use a variety of energy forms and carbon). Not all of the energy from the sun incident to the surface of the planet is useable for photosynthesis. Only about 20-30% of the energy found on the earth’s surface can be used by photosynthetic organisms. This estimated 20-30% is represented by the visible spectrum of light. (Nobel, 1991) 2.1.1 Description of Photosynthetic Process Represented in Figure 2 are the “light reactions” and the “dark reactions” of photosynthesis. The “dark reactions” are also known as the Calvin-Benson Cycle. It is important to know all living organisms are carbon-based and as such the chemistry of carbon is quite important. The inorganic forms of carbon based molecules contain no biologically usable energy, nor can they be used directly to form organic molecules without undergoing a chemical or biochemical reaction (Falkowski, 2007). To extract energy from carbon or to use the element to build organic molecules, the carbon must be chemically broken down, a process which requires energy. There are only a handful of biological mechanisms in place for the reduction of carbon dioxide; photosynthesis being the most extensively studied (Nobel, 1991). 5 Figure 2: Photosynthesis Cycle Photosynthesis begins with the absorption and transfer of light’s energy to special structures, called reaction centers, where the energy is used in electrical charge separation. These three processes—absorption, energy transfer, and primary charge separation—constitute the “light reactions” of photosynthesis. Photosynthesis can be written as an oxidation-reduction reaction of the general form; 6 CO2 + 6 H2O C6H12O6 + 6 O2 Carbon dioxide + Water + Light energy Glucose + Oxygen [1] In the light reactions, one molecule of the pigment chlorophyll absorbs one photon while losing one electron. The electron transport chain is described concisely by Falkowski: The electron is passed to a modified form of chlorophyll called pheophytin, which passes the electron to a quinone molecule, allowing the start of a flow of electrons down an electron transport chain that leads to the ultimate reduction of NADP to NADPH. In addition, this creates a proton gradient across the chloroplast membrane; its dissipation is used by ATP synthase for the concomitant synthesis of ATP. The chlorophyll molecule regains the lost electron from a water molecule through a process called photolysis, which releases an oxygen (O2) molecule. (Falkowski, 2007) 6 Only a selection of the visible spectrum’s wavelengths supports photosynthesis. The photosynthetic action spectrum depends on the type of pigments and accessory pigments present. For example, in green plants, the action spectrum resembles the absorption spectrum for chlorophylls and carotenoids with peaks in ~430nm and ~650nm wavelengths. In the Figure 3, two different species’ action spectra are shown. The least absorbed part of the light spectrum is what gives photosynthetic organisms their color. The two algal strains shown in Figure 3 appear green because they weakly absorb in that wavelength range ~520nm-620nm. (Falkowski, 2007; Nobel, 1991) Figure 3: Action Spectra for Two Algal Strains An understanding of the light reactions requires some understanding of the nature of light itself, the process of light absorption by electrons, the relationship between light absorption and molecular structure, as well as the concept of energy transfer between homogeneous and heterogeneous molecules. (Falkowski, 2007; Nobel, 1991) For the sake of relevance to this particular work, discussion into the background of photobioreactors, light, as well as how light absorbance can be explained physically will be this section’s focus. 7 2.2 Photobioreactors The term photobioreactor should be used to describe single algal cultures that are isolated from the environment however, in the past it has also been used to express open raceway pond type systems (Figure 4). Throughout this work, the term will use the former definition. Algal photobioreactors are closed to the environment in such a way that they allow gas exchange, but do not allow contamination by other bacteria or another algal species. Photobioreactors come in various shapes and sizes, however, for the sake of generalization they can be classified as either tubular devices or flat panels. These can be further categorized according to orientation of tubes or panels, the mechanism for circulating the culture, the method used to provide light, the type of gas exchange system, the arrangement of the individual growth units and the materials of construction employed. Figure 4 shows two examples of algal photobioreactors of types flat and tubular. Figure 4: Flat Plate Reactor (left); Concentric Cylinder (middle); Raceway Pond (right) The understanding of how light interacts or is distributed within the photobioreactor itself is quite important. Light interactions with algae via photobioreactors will be described in Chapter 3. Chapter 5 will show a methodology for expressing the light distribution profile within a simple photobioreactor based on the analysis of Beer-Lambert’s Law. 8 2.3 Light Light is electromagnetic radiation that can be produced by a variety of energy conversion processes. For example, light is emitted when matter is heated. In the sun, light is produced as a by-product of nuclear fusion reactions deep in the sun’s core. The fusion reactions produce gamma radiation, and as the radiation is absorbed by the nuclei of neighboring atoms, intense thermal energy is produced. The thermal radiation makes it to the sun’s surface, where a portion of the energy is projected outward in the form of visible light (Falkowski, 2007). It takes approximately 8 minutes and 20 seconds for light to reach the earth from the sun. The two components of electromagnetic radiation, namely, the electronic and magnetic waves, are at right angles to each other and propagate along and around an axis with a velocity c (Figure 5). The frequency of the wave corresponds to the frequency of the charged particle from its radiating surface. The spectrum of emitted energy is delivered by massless particles called photons. The empirically observed behaviors of light allow these massless particles to convey the properties of electromagnetic radiation. The energy, , of a photon is directly proportional to the frequency ( ) of the radiating wave. The proportionality factor is called Planck’s constant, h: =ℎ Where h = 6.625 × 10 − 34 J s In a vacuum, the velocity of the photons is a constant at the speed of light 10 =3× and is independent of frequency. To meet this constraint, the product of frequency and wavelength , must be constant. = [3] From the above two equations the following relationship can be shown: = ℎ [4] 9 Figur gure 5: Electric and Magnetic Field Directions It follows then that thee sshorter the wavelength of the radiation the greater gr the photon energy. Photon energies for the he visible spectrum of wavelengths are summar arized in Table 2 using energy on a molar basis.. B Because the energy of a photon is inversely proportional pr to its wavelength but directly proporti rtional to its frequency, representation of lightt in the frequency domain is more readily interpre preted in relation to energy. Biologists, by con onvention, usually represent spectra as a function of wavelength, opting for units of nanometers, for fo the application of Beer-Lambert’s Law the wave velength will be represented in (nanometers). A simple si method for converting wavelength to energy gy is as follows: The energy contained in a photo oton at 1240 nm is equal to 1 eV (electron volt);; ttherefore, the energy of any wavelength as = 1240 !"# . Where can ca be calculated = 1.602 × 10$%& J Table 2: Energy of a Photon att a given frequency and wavelength in a vacuum Color Approxim imate Wavelength Waveleng ngth Represented range (nm nm) (nm) Frequency (hertz) Energy En (kJ mol-1) Violet 400-425 410 7.31X1014 292 92 Blue 425-490 460 6.52X1014 260 60 Green 490-560 520 5.77X1014 230 30 Yellow 560-585 570 5.26 X1014 210 10 Orange 585-640 620 4.84 X1014 193 93 Red 640-740 680 4.41X10 10 14 176 76 The sun emits electromagnetic radiation over a large range of wavelengths—from highenergy gamma emissions, through ultraviolet, visible, and infrared, to low-energy radio waves shown in Figure 6. Solar energy peaks in the visible region of the electromagnetic spectrum, between 400nm and 700nm. This wavelength change corresponds to frequencies between 7.5X1014 and 4.3X1014s-1. As shown in Figure 7, the lower wavelength of light is perceived as a violet color by the human eye, while the longer wavelength appears red. The radiation incident on the Earth’s atmosphere corresponds to about 1373 W m-2 and is called the solar constant. Figure 6: Solar Radiation Spectrum (Falkowski, 2007) Any photon incident on any atom or molecule is to be scattered, fluoresced, or absorbed. Each of these phenomena is related to the electronic structure of atoms or molecules and the interaction of these structures with light. Scattering is a process resulting in the change of direction of photons. Absorption is the process by which an electron in the absorbing matter is brought to a high excited state. Fluorescence is the re-remittance of absorbed light. All substances contain negatively charged electrons that oscillate around the positively charged nuclei. The electrical component of the incident light can interact with the electronic structure of the atoms or molecules and induce a displacement of electrons with respect to the nuclei. In water or other liquids, the density of the molecules is so great that the molecules 11 interact and gradients in thermal al energy within the fluid cannot be dissipated rapidly ra enough to permit a purely homogeneouss distribution. As a result, at any moment in n time, two equal volumes of the fluid will, contain ain slightly different numbers of molecules. A collimated col beam of light will become more scattered red as it passes through a liquid (Falkowski, 2007). 20 Even in the purest liquid, light is scattered as a consequence of fluctuations in the refractivee index. i Figure 7:: Electromagnetic spectrum (Ronan, 2007) The scattering of light by particles is a function not simply of their size, ze, but also of their shape. This can be visualized by considering large fragments of broken glass. s. Most M of the light incident on the glass is refracte cted and passes through the glass shard. Largee glass pieces are relatively transparent to the naked ked eye. If the glass is ground into a powder, thee resulting r material will scatter light and the powder er will appear white. Thus, the same amount off glass g can transmit or scatter light, depending on the size and number of the particles. Smaller parti rticles scatter light at larger angles, and high concen centrations of small particles are extremely effec ective at scattering light. In aquatic systems, bubbl bles of air, sediments, viruses, bacteria, and algae ae all contribute to the scattering of light; the sm smaller the particle, the greater will be its scattering s ability (Falkowski, 2007). In the case oof micro-algae, cellular sizes are on the micron on scale. Particles are almost never distributed ho homogeneously, and their size is usually farr greater than the 12 wavelength of the incident radiation. Both bacteria and phytoplankton tend to scatter visible light uniformly across the spectrum (Falkowski, 2007). Scattered light is available for photosynthesis. To be used for photosynthetic processes however, the available light must first be absorbed. Absorption of photosynthetic radiation by photosynthetic pigments can be inferred by the basic concepts of absorption of light by atoms and molecules. 2.4 Absorption Spectroscopy Light absorption leads to a change in the energy state of atoms or molecules. Before spectrophotometers spectral lines of the emitted radiation were characterized by eye, using a handheld spectroscope, as being either sharp(s) or diffuse (d); later the terms principal (p) or fundamental (f) were added to describe other emission bands. Each element has a unique set of emission bands; spectroscopists could observe the specific emission and composition of unknown compounds. In fact, it was from the color of the emission that a number of elements were discovered. The technique of absorption spectroscopy works in the opposite way in that it measures absorbed light as opposed to emitted light. Absorption spectroscopy is extremely sensitive and useful for characterizing specific molecules such as algal strains. In absorption spectroscopy, the intensity of light or the percent of light transmitted through an absorbing sample is explained by Beer-Lambert’s Law (Figure 8). Equation 5 represents Beer-Lambert’s Law for liquids. ' = '( 10$)*+ In Beer-Lambert’s Law, the incoming light intensity I0 absorbed by a medium is relative to its concentration C, light path length L, and the absorption coefficient . The variables I, Io, and are all functions of wavelength (nm). In most applications of Beer-Lambert’s Law, a spectrophotometer is used to measure I and I0 such that it can output the absorbance A as shown; '( , = -./%( 0 1 = 23 ' 13 Figure 8: Beer-Lambert's Law (Falkowski, 2007) Whenever absorbance is measured as a function of wavelength, it is generally proportional to concentration and light path length. This proportionality simplifies the analytical calibration of many experiments which are supported by Beer-Lambert’s Law. The absorption coefficient is determined experimentally. Solving the above equation for , you get: = , 23 Therefore, by measuring the absorbance A of a known concentration C of the absorbing compound and using a known light path length L, can be calculated. Absorbance A is unit- less value (it's the log of a ratio of two intensities), the units of are the reciprocal of the units of L and C (Nobel, 1991). This can become useful later in the estimation of cell concentration without having to physically count cells under a microscope. Preparing a series of solutions at different known concentrations and plotting them with the measured absorbance gives a calibration curve for that medium. The calibration curve shows the linear relationship expressed by Beer-Lambert’s Law. 14 The slope of this curve is L when the intercept is set equal to 0. So by measuring the slope and dividing by the length L, the absorption coefficient is obtained. It's important to understand that the "deviations" from the Beer-Lambert Law discussed here and presented later are failures of the measuring experiment to adhere to the condition under which the law is derived. The fundamental requirement under which then Beer-Lambert Law is derived is that every photon of light striking the detector must have an equal chance of absorption. Thus, every photon must have the same absorption coefficient , must pass through the same light path length, L, and must experience the same absorber concentration; C. Disruptions of any of these conditions will lead to an apparent deviation from the law. For example, every spectrometer has a finite spectral resolution, meaning that an intensity reading at one wavelength setting is actually an average over a small spectral interval called the spectral band pass. The polychromatic radiation effect occurs if the absorption coefficient varies over the spectral band pass. The calculated absorbance will no longer be linearly proportional to concentration when this occurs. This effect leads to a general concave-downward of the analytical curve. Strict adherence to Beer-Lambert’s law is observed only with truly monochromatic radiation. If the incident radiation consists of just two wavelengths 1 and 2, with intensities I01 and I02, then the intensity of the radiation to come out from (I) the cell for each wavelength would be: '% = '(% 10$)4 *+ '5 = '(5 10$)6 *+ Where 1 and 2 are the extinction coefficients for each wavelength, the measured absorbance A1,2 will be; '% + '5 '(% + '(5 ,%,5 = −-./ 0 1 = -./ 0 1 '(% + '(5 '(% 10$)4 *+ + '(5 10$)6 *+ The last equation indicates a non-linear relation between A1,2 and C. The proportionality between A1,2 and C returns only if 1 = 2. The same situation occurs when a radiation consists 15 of many wavelengths. Despite possible deviations from the law it can be easily seen that the concentration C can be calculated by measuring the absorbance A and dividing it by the product of the path length L and . That is, if the absorption coefficient is known or an experimentally determined calibration curve is obtained. 3= , 2 Figure 9: Effect of high temperature on absorption (Murthy,S 2004) It should be mentioned that varies as a function of wavelength, temperature, and pH, so if the conditions of the sample do not match those with which the was measured, the calculated concentration will be affected by this deviation. Any variable present within a system that can change local cell density or light path length will lead to the non-linearity in the calibration curve. Temperature and pressure are two state variables that can fluctuate significantly in nature. Generally pressure does not change the density significantly enough in fluids to change local cell densities. On the other hand, temperature does. Figure 9 above shows the effect of temperature on absorbance. The absorbance values measured on spectrophotometer may not be linear with concentration, due to the deviations discussed above, in which case no single value of light extinction coefficient would give accurate results. In general, to get more accurate results a series of dilute solutions of known concentrations are prepared, and measured. The data is plotted and a calibration curve can be found. Once the calibration curve is established, unknown solutions can be measured and their absorbances converted into concentration using the 16 calibration curve providing again that the conditions by which they were measured are constant. (Nobel, 1991; Murthy, Ramanaiah, & Sudhir, 2004) 17 CHAPTER THREE LITERATURE REVIEW Chapter 3 provides examples of some of the work that has already been completed by other authors in the form of a literature review. 3.1 Modeling Photobioreactors There has been a great deal of effort to characterize the “air-lift” bioreactor. The air-lift bioreactor is a system that induces mixing by creating localized density changes. Sometimes called bubble column reactors, gaseous mixes of air and CO2 are pumped into the system. The gases pass through gas spargers, which create very small bubbles. As the gas rises in the column of fluid, some gas diffuses into the fluid via mass transfer. The rest, escapes to the atmosphere. This mass diffusion causes localized density changes and creates an imbalance in the system. The more dense fluid sinks to the bottom as the less dense fluid rises to the top. This natural mixing provides circulation as long as the gas pumps through the system (Chisti, 1989). The study of the hydrodynamics of other bioreactor designs has also been greatly considered by many authors. Many authors have conducted various forms of analysis in the effort to properly characterize the “flat plate” bioreactor (Sierra, et al.). They found the major advantage of flat panel reactors to be that they have a much shorter oxygen path than large scale tubular photobioreactors. The shorter oxygen path is important due to the fact that oxygen can be damaging to the growth of the algae. For each photobioreactor design, it is possible to ensure a sufficient mass transfer capacity so that photosynthetically generated oxygen does not overaccumulate. Energy required to attain the proper mass transfer coefficient in flat plate, bubble column, and tubular photobioreactors is presented. It was found that the mass transfer capacity in the flat panel photobioreactor could be attained with 53W/m3 power supply. To attain the same mass transfer capacity, 40W/m3 are required in bubble columns, and 2400–3200W/m3 in tubular photobioreactors. So it would seem that the flat plate bioreactor, at least from a mixing standpoint is a good candidate for design (Sierra, et al.). These results compare nicely with the findings of Chisti outlined in his previously mentioned book Airlift Bioreactors (Chisti, 1989). Geometry will play an even more important role later, when discussing light exposure to the 18 system. The mass transfer of gas into liquid by virtue of the hydrodynamics of the system was also studied by (Acien, et al.). They found that although the increase in superficial gas velocity increased the mass transfer, there would be issues of scale up due to induced turbulence. Turbulence is harmful simply because it can add enough stress to burst the cellular wall of the micro-algae, thus killing them (Fernandez, et. al).Through each of these studies, the investigators have reported methodologies for the optimization of specific systems. These methodologies can be used later in the design of efficient photobioreactors who use known hydrodynamic phenomena to increase system efficiency. Optimizing these systems does not stop at interaction between the gas and the fluid; care must be taken in the nutrients provided to the algae. Studies have been conducted on the proper rationing of nutrient levels, in an effort to optimize the lipid content of the cell. To have a high yield of fuel to biomass ratio, you must have a high lipid to biomass ratio. Muller-Feuga reported that in order to obtain optimum lipid content, algae should be grown in a nitrogen deficient environment. The author goes on to propose a model for growth as it relates to rationing (MullerFuega, 1999). The concept of rationing is not new, and has been applied throughout biology in various ways. Optimization of all life support structures is necessary for algae to reproduce most efficiently. For photosynthesis in photoautotrophic algae however, light exposure is seemingly the most important. Without the energy given by light in the visible spectrum, photosynthesis would not be possible. The following will overview some of the efforts in the field to this end. 3.2 Light Distribution Modeling The study of photoautrophic micro-algal production under outdoor conditions has been used to determine the effects of culture conditions, nutrient supply, biomass concentration, temperature control, and incident radiation. Light availability, the most important factor affecting cellular growth is difficult to control outside of a lab. This is due to the variation in solar irradiance throughout the day/year, as well as, variability due to attenuation or absorption. Despite the importance of light energy for the growth of photosynthetic cells, the 19 characterization and utilization of light energy has been underestimated in the field of photobioreactor engineering. Light energy is readily absorbed but cannot be stored in a photobioreactor, and any light energy not absorbed or not used for photosynthesis is dissipated as thermal energy. The exposure of cells to excess light leads to a decline in their growth which is of particular concern for industrial-scale cultivation (Nobel, 1991). Therefore, light energy must be supplied continuously at an appropriate level, and the light energy supplied should be utilized at the highest possible efficiency. Beer-Lambert’s law is simple yet robust enough to estimate light distribution within any of previously mentioned reactor vessels. Measured deviations from the law are acceptable and can usually be handled by empirically derived attenuation coefficients or calibration curves. The aforementioned deviations are due to biomass absorption and light scattering effects in all directions (Aiba, 1982; Coronet, Dussap, & Dubertret, 2004). Selective light absorption has also been referenced as a source of deviations from Beer-Lambert’s Law when working with average coefficients (Rabe & Benoit, 1962). 3.3 Photobioreactor Productivity Design and scale-up methodologies for photobioreactors are still in the developing stages. This could be in part because physical parameters necessary for efficient scale-up are either assumed or neglected. For instance, further increase in irradiance will inhibit growth. This decrease in photosynthetic production is known as photo-inhibition. Although photo-inhibition is well documented in the Phycology field, it has often been disregarded in mathematical models. For example, Equations (12), (14)-(16) in Table 3 do not take photo-inhibition in to account. In the table, only Equations (13) and (17) consider the inhibitory effects of excessive light. Table 3: Growth Rate Models Equation 12. = 13. = Reference 9:; < 9:; = < < 9:; 01 <9:; (Tamiya, et al., 1976) −e $ > >9:; 1 (Steele, 1977) 20 14. 15. 16. 17. = = ?@A (Bannister, 1979) 9:; < >6 0@B =<= 1 CA = ?< = 9:; < 9 9 9 =< (Aiba, 1982) (Molina Grima, Garcia Camacho, Sanchez Perez, D 9:; < E D =<D Fernandez Sevilla, Acien Fernandez, & Contreras 9:; <:FG 0HI J 1 >K J J : HI> HI K >K L<E M%=0 1 N =<:FG >K O CA Gomez, 1994) (Acien, Garcia, Sanchez, Fernandez, & Molina, 1997) Each of the equations in Table 3 use different experimentally determined coefficients. Generally though, µ is considered to be the growth rate, µ max the maximum growth rate, Iavg average intensity in the photobioreactor, I0 initial intensity, Imax is the maximum light intensity dictated by photo-inhibition. The productivity of a photobioreactor system depends on its ability to closely monitor, and adjust all life support structures. Each algal strain has different, albeit similar, life support needs. Some environmental factors include temperature, mineral/nutrients supply, pH, light intensity, dissolved CO2, and in some cases mixing. Each of the previously mentioned life support structures can be individually monitored; however, some are more difficult than others. Controlling the supply of light in a lab for instance is not as difficult as is controlling the supply of solar radiation, which is dependent on the solar irradiance of the area, cloud cover, etc. The productivity of the system is determined by the growth rate, which is a function of the light profile within the reactor and the spectral distribution to which the cells are exposed. In dense micro-algal cultures, light penetration is impeded by self-shading and light absorption. These effects affect the radiation profile inside the culture. Consequently, within any photobioreactor design, there exist zones of different levels of illumination. These zones may have different volumes. How long the cells reside in each zone of different illumination plays a major role in the productivity of the system. 21 3.4 How Does Light Effect Productivity Availability and intensity of light are the major factors controlling productivity of photosynthetic cultures. According to Acien, et al (1997) in continuous culture as typically practiced for microalgae, the biomass productivity (µ) is a function of the cell concentration (Cb) in the culture medium and the dilution rate (D): μ = DCS At steady state, the dilution rate equals the specific growth rate ( ), which is governed by the amount of light. The dependence of as summarized in Table 3. Generally, maximum value, µ max. T= on the average irradiance has been expressed variously increases with increasing irradiance, reaching a TUVW 'VXY ' V ^'_ M1 + `( ] N a Z= [ Z= ] \K [ \K + 'VXY Z= [ \K b The above expression presented by Acien, et al (1997) accounts for photo-inhibition and the fact that the dependence of the growth rate ( ) on the average irradiance (Iavg) varies with the initial intensity incident to the photobioreactor (Io). In order to describe the average light intensity within the photobioreactor, it sometimes becomes necessary to overcome the deviations from Beer-Lambert’s law. In the past, two approaches have been explored. One involves incorporating the light scattering effects neglected in the Beer-Lambert’s law into the model (Aiba, 1982; Coronet, Dussap, & Dubertret, 2004). The other approach involves the use of an empirical model. The light distribution within a photobioreactor can be affected by scattering, reflection, and refraction of the light caused by the cells, culture medium, bubbles, reactor surface, and other geometric components of the photobioreactor. Thus, it is extremely difficult to consider all of these effects in one model. On the other hand, light attenuation by cells (Acien, Garcia, Sanchez, Fernandez, & Molina, 1997); (Iehana, 1987), (Iehana, 1990) or by the light path-length (Katsuda, et al., 2000; Suh & Lee, 2002) has been successfully described using hyperbolic equations. In this study, we observed 22 however that was not necessary due to the data’s linear nature. The use of nonlinear regression curve fits is only necessary when the representation of absorbance vs. concentration or the absorbance vs. length deviate from the linearity of Beer-Lambert’s law. If the empirical approach was necessary, the light path-length causes similar effects on light attenuation as cell concentration, since longer light path-lengths may likewise increase light scattering. Using this assumption, the light scattering effect by cells and the light path-length can be formulated as the product of two hyperbolic equations: 'c , 2, 3d = '( e fghcifjKd ckl Ihd?ki Ii (Suh & Lee, 2002) The variables , KC, and KL are coefficients of maximal light absorption, light scattering by cells, and light scattering by light path-length. The parameter values above are directly influenced by the wavelength of light; however, in the case that the same type of light sources are used throughout the photobioreactor, the wavelength dependent parameters can be regarded as constant. If the cell concentration is very low (C<<KC) and the light path-length very short (L<<KL), then the above expression reduces to Beer- Lambert’s Law: 'c , 2, 3d = '( e $)+c*$m(d (Suh & Lee, 2002) The availability of the light is determined by the light attenuation within the system. The light attenuation of the system depends on a few factors that include, but are not limited to, the material of the tubing or plate, concentration level of the algae, the intensity of the light entering the system at each wavelength, the geometry of the system, and the type of algae. In chapter 5 a proposed mathematical model of light distribution which assesses the light conditions inside an internally radiating photobioreactor in terms of light distribution profile and average light intensity is presented. The validity of the model was examined by comparing the measured light intensities to the predicted light intensities. 23 CHAPTER FOUR MATERIALS AND METHODS This chapter discusses the materials and methods used in the evaluation of the extinction coefficient and or experimentally determined calibration curve. Section 4.1 discusses equipment used in the gathering and evaluation of data for each of the experiments described in section 4.24.5. Section 4.2 describes the process of cell counting, where the algal strain Nannochloropsis Oculata is counted. Section 4.3 introduces an experiment wherein light passes 1-dimensionally through a rectangular cuvette and is measured. By measuring the light intensity before and after the absorbing medium, the light extinction coefficient can be evaluated using Beer-Lambert’s Law. In this section, the concentration of the absorbing medium will be changed, and measurements recorded. Section 4.4 re-introduces the same concept as mentioned before, only in this circumstance instead of changing the absorbing medium’s concentration, the light path length is varied. Section 4.5 measures the light absorbed by a medium when neither concentration, nor light path length is varied. In this case, temperature is varied in order to see the role that temperature can play in an absorption event. 4.1 Instrumentation Determining the relationship of the parameters involved in Beer-Lambert Law requires the count of the number of cells per volume of solution, or the amount of dried biomass per volume of solution. In all experimentation, cell count per volume (mL) is used, not a dry biomass. Cell counting is performed using ruled slide called a Hemocytometer. The ruling of a Hemocytometer describes the layout and spacing of the grids etched into the surface of the slide. Figure 10 shows the ruling of the Improved Neubauer Hemocytometer. The disposable hemocytometer in Figure 10 has two counting grids onto which the sample is placed. The hemocytometer used for this experiment is an Improved Neubauer ruling. Figure 11 shows the layout of the grids that will be used for cell counting. The Improved Neubauer grid has nine squares, each 1 mm along a side, and is further divided into 20 to 25 smaller squares. The chamber is 0.1 mm deep; therefore each grid (9 mm2) holds 0.009mL of sample. 24 Figure 10: Improved Neubauer Hemocytometer 4.2 Cell Counting of the Algal Strain Nannochloropsis Oculata In this section, the algal strain Nannochloropsis Oculata is counted using the Improved Neubauer hemocytometer. Nannochloropsis Oculata is used because of its ability to grow quickly under varying conditions. Once the count is completed, the cell concentration can be determined. Instruments Used: • Celestron Professional Biological Microscope • Disposable Improved Neubauer Hemocytometer • Pipetman Fixed Volume 10 L pipette • 3.5mL Cuvette • ImageJ Software Procedure: 1. While using a sterile technique, a well-mixed sample was taken from the 3.5 mL cuvette used in the measurement of the absorption spectra. A drop of Lugol’s solution (mixture of Potassium Iodide, Iodine, and distilled water) was used to kill the algae cells. It is 25 important to kill the algae prior to counting to make them immobile. Algae can move from cell to cell while counting, thus adding error to the count. 2. The sample was extracted using a 10 L micro-pipette and placed in one of the two counting grids. 3. First, the grid was scanned using a low power in order to aide in the location of the counting grids. It is important to magnify the sample as much as possible in order to distinguish actual cells from detritus. Detritus is non-living organic material. 4. There is quite a bit of discretion necessary in cell counting. It is important to decide whether the cells that fall on the line are “in” or “out”, whether or not to count dead cells, etc. In all the cell counts that were performed, any visible cells were counted. 5. The counting portion of cell counting is where a considerable amount of operator error can occur. To minimize this error, the program ImageJ was used. The use of ImageJ gave a visual way to keep track of the counted cells, thus minimizing over or under counting a sample. Shown in Figure 12 is an example of a cell count made using ImageJ. 6. The mean number of cells/volume is calculated in the following manner: o Mean number of cells/unit area X area of entire grid/unit area counted = number of cells/grid o Number of cells/grid X mL/volume of sample on the grid = number of cells/mL Figure 11: ImageJ Screen Capture of a Cell Count 26 4.3 Light Absorption Coefficient with Varying Cell Concentration Section 4.3 introduces an experiment wherein light passes 1-dimensionally through a rectangular cuvette and is measured. By measuring the light intensity before and after the absorbing medium, the light extinction coefficient can be evaluated using Beer-Lambert’s Law. In this section, the concentration of the absorbing medium is changed, and measurements recorded. Instruments Used: • Celestron Professional Biological Microscope • Disposable Improved Neubauer Hemocytometer • Pipetman Fixed Volume 10 L pipette • 3.5mL Cuvette • ImageJ Software • Vernier SpectroVis Spectrophotometer • Vernier Logger Pro 3.6 Software (Figure 17) Procedure: 1. Samples of Nannochloropsis Oculata were taken during the peak of the logarithmic growth phase (maximum possible cell concentration). 2. Samples were diluted in the following fashion: a. 1 cuvette 3mL maximum concentration b. 1 cuvette 2.5mL maximum concentration .5mL distilled water c. 1 cuvette 2.0mL maximum concentration 1.0mL distilled water d. 1 cuvette 1.5mL maximum concentration 1.5mL distilled water e. 1 cuvette 1.0mL maximum concentration 2.0mL distilled water 3. The Vernier SpectroVis Spectrophotometer was calibrated using a cuvette filled with distilled water. Once calibration was complete, the samples could be loaded for analysis. 27 4. During the measurement of absorption, the data tends to fluctuate initially. In order to make an adequate measurement a five seconds were given to allow the sample to stabilize. 5. After the first sample was recorded, the process was repeated for each of the diluted samples. 6. Once all of the samples were recorded, the next step was to perform the cell counts for each sample. This is necessary in order to find the extinction coefficient . 7. The cell counts were completed as outlined in section 4.2 8. After the cell counts were calculated and recorded, the linear Absorption vs. Concentration plot could be completed using the Logger Pro software. In Figure 12, the use of the logger pro software in plotting absorption vs. concentration is shown. This plot will be discussed further in Chapter 6. Figure 12: Absorbance vs. Wavelength for Various Concentrations 4.4 Light Absorption Coefficient with Varying Light Path Length Section 4.4 introduces an experiment wherein light passes 1-dimensionally through a glass cylinder and is measured. By measuring the light intensity before and after the absorbing medium is in place, the light extinction coefficient can be evaluated using Beer-Lambert’s Law. 28 In this section, the light path length was varied by varying the diameter of glass cylinders from 210cm. Instruments Used: • Celestron Professional Biological Microscope • Disposable Improved Neubauer Hemocytometer • Pipetman Fixed Volume 10 L pipette • ImageJ Software • Vernier SpectroVis Spectrophotometer • Vernier SpectroVis Optical Fiber • Custom Glass Cylindrical Vessels Procedure: 1. As in section 4.3, samples of Nannochloropsis Oculata were taken during the peak of the logarithmic growth phase (maximum possible cell concentration). 2. In order to vary the path length, cylindrical vessels were constructed in the approximate sizes; a. 2cm b. 4cm c. 6cm d. 8cm e. 10cm 3. Note: These cylindrical vessels were constructed out of blown glass. As such, their diameters are not constant throughout their height. 4. Each cylindrical vessel was calibrated with distilled water as in section 4.3 using the Logger Pro software to minimize any changes in light scattering between the different diameters. 5. Once calibrated, each vessel was filled with the Nannochloropsis Oculata from the growth vessel and absorption was measured. 6. As in section 4.3 each recorded value was allowed to “settle” prior to being recorded to maintain consistency in the methodology. 29 7. Once recorded, a sample was taken from each vessel to verify the cell concentration. This was accomplished by doing the procedure outlined in section 4.2 cell counting. 8. After cell concentrations were calculated and recorded, it was possible to produce the linear absorbance vs. path length plot, which will be shown in discussed in Chapter 6. 4.5 Light Absorption Coefficient with Varying Temperature Section 4.5 discusses an experiment carried out in order to determine the role temperature plays in an absorbance reading. In order to minimize the change in cell concentration due to algae growth, the preceding experiment was conducted over a period of 48 hours. Also, as previously stated, samples were taken from the ending phase of the logarithmic growth period. During such time minimal growth and change in concentration can be assumed. Figure 12 shows the temperature test set-up. The sample is contained in a constant temperature bath. Samples are taken incrementally from 72-90oF. Figure 13 shows a sample contained in a ice bath. Figure 14 shows a sample being heated on a hot plate. Figure 13: Temperature Test Setup 30 Figure 14: 31.4oF Extreme Temperature Test Figure 15: 144.7oF Extreme Temperature Test Instruments Used: o Celestron Professional Biological Microscope o Disposable Improved Neubauer Hemocytometer o Pipetman Fixed Volume 10 L pipette 31 o ImageJ Software o Vernier SpectroVis Spectrophotometer o 3.5mL Cuvette o Water Bath o Temperature Regulators o Digital Thermometer o Air Circulation Pump Procedure: 1. Samples of Nannochloropsis Oculata were taken during the peak of the logarithmic growth phase (maximum possible cell concentration). 2. In order to vary the temperature, the in tank temperature regulator’s output was adjusted such that the desired temperatures could be reached (Figure 13). For this experiment, the desired temperatures were range of values acceptable for a relative optimum algae growth. The effects on absorption for the following temperatures were observed; a. 72oF or 22.2 oC b. 74oF or 23.3 oC c. 76oF or 24.4 oC d. 78oF or 25.5 oC e. 80oF or 26.6 oC f. 82oF or 27.8 oC g. 84oF or 28.9 oC h. 86oF or 30.0 oC i. 88oF or 31.1 oC j. 90oF or 32.2 oC 3. As each temperature was incrementally reached, 5 samples were taken and measured using a 3.5mL rectangular cuvette. 4. Before each grouping of samples was recorded, the SpectroVis spectrophotometer was calibrated with distilled water in a 3.5 mL rectangular cuvette. 5. As in previous sections the samples were allowed to settle before the data was recorded. 32 6. After the data was recorded in the logger pro software, the samples were capped and stored for later cell counting. 7. In an attempt to test the extremes of this phenomena, additional temperature tests were conducted at approximately 31.1oF (0oC) and 150oF (65.6oC). 8. The 31.4oF (0oC) test was conducted by creating an ice bath which is shown in Figure 14. 9. The 144.7oF was conducted using a hot plate as shown in Figure 15. 10. For each of the above two extreme tests, 5 samples were taken. 11. Each was analyzed using the SpectroVis spectrophotometer, and stored for later cell counting. 33 CHAPTER FIVE MODEL DEVELOPMENT Chapter 5 presents a model that has been created using the experimental data from chapter 4. 5.1 Cell Cultivation The unicellular micro-algal culture Nannochloropsis Oculata was selected for the experiment, and cultured in a photobioreactor. Cells were cultivated in an externally radiated glass vessel shown below. All experiments of light distribution analysis were completed in a 48 hr period to minimize the differences in cell concentrations between experiments. Samples of Nannochloropsis Oculata were taken during the peak of the logarithmic growth phase (maximum possible cell concentration).To determine the cell concentration, individual cells counts were done per sample using a hemocytometer as explained section 4.2. Light measurements were performed using a Vernier SpectroVis Spectrophotometer in the visible spectrum (400.2 nm724.3nm). Figure 16 shows the growth progression of Nannochloropsis Oculata over a 5 day period. The sample on the left is Nannochloropsis Oculata; the sample on the right is Botryococcus Braunii. It is clear that the sample on the left is growing much faster based on the dramatic change in color (optical density). Typically growth started to stabilize at around day 21 and hold constant until day 35. If left unattended past day 35, the culture begins to die off and fall out of suspension. Images past day 7 are not shown because they do not illustrate much of a change from day 7 on, even though growth is still occurring. It is important to eliminate the possibility for growth during testing as much as possible. Growth represents a change in cell concentration, and can be a source of error if not properly accounted for. 34 Day 2 Day 4 Day 7 Figure 16: Growth Progression of Nannochloropsis Oculata 5.2 External Light Source In developing the present light distribution model for an externally radiating photobioreactor, modeling was completed in 2-dimensions to simplify the expressions. BeerLambert’s requires a light path length.. The following considers a cylindrical photobioreactor that receives light from an external source illustrated in Figure 17. The assumptions of the model are as follows: • The light source is constant on the top surface of the cylinder. • The attenuation of light depends only on the cell concentration (C) and the light path length (L) Figure 17: Vector Description of Light Path Length for External Radiation 35 5.2.1 Light Intensity Using a vector representation shown in Figure 17, the following relationship for the light path length can be derived: L?rp , Y?rp , p = qY − rp sin pq = tR5 − rp cos? p p Using the light path length L (rp, p) [22] 5 [23] in Beer-Lambert’s Law yields the following expression; I?rp , p $ yzt{6 $|} ~• = I( 10 } 6 $|} €• } z [24] Where R is the radius of the cylindrical photobioreactor, , the extinction coefficient, C is the cell concentration in cells/mL, rp and p are the coordinates for any point within the cylindrical photobioreactor. Equation 24 describes the light intensity at any point (rp, p) inside the photobioreactor whenever the initial intensity I0, 5.2.2 Average Light Intensity The average light intensity within the cylindrical photobioreactor can be found by integrating I(rp, p) 'VXY ?rp , between 0 ≤ ƒ„ ≤ 2… and 0 ≤ †„ ≤ ‡ as shown below. p = 5Š ‰ $ 1 ˆ ˆ †„ '( 10 5 …‡ ( ( yzt{6 $|} ~• } 6 $|} €• } z ‹†„ ‹ƒ„ [25] With equation 25, the average light intensity of an externally radiated photobioreactor can be calculated with the experimentally determined values presented in chapter 6. 5.3 Internally Radiated Light Source(s) In developing the present light distribution model for an internally radiating photobioreactor, modeling will be completed in 2-dimensions in adherence to Beer-Lambert’s Law. The following considers a cylindrical photobioreactor that receives light from internal sources illustrated in Figure 24. The assumptions of the model are as follows: 36 • The light source is constant from the surface of the light source. • The attenuation of light depends only on the cell concentration and the light path length L. • Beer-Lambert’s Law is applicable 5.3.1 Light Intensity Figure 18 illustrates the horizontal cross-section of the cylindrical photobioreactor, with a light source located at an arbitrary distance away from the origin. The local light intensity can be obtained by integrating with respect to the radius from the surface of the light source S1, where the light intensity is I0, to an arbitrary position P inside the photobioreactor. Figure 18: Single Source not centered at the origin Equation 18 represents the relationship between the diameter of the light source and it’s radius. Equation 19 represents the light path length L1 from the light source S1. The radius of the light source is incorporated in equation 19. Equation 19 presents Beer-Lambert’s Law with the light path length as the difference between equation 18 and r0 .The radius r0 is subtracted from the light path Length L1 because the light is assumed to be radiating from the surface of the light source, and not the center of the light source. 37 †( = L% = t r•% cos •% + rp cos Icr % , %d p Œ( 2 [26] 5 ] + ?r•% sin = I( 10$ •% + rp sin p 5 [27] ycŽ4 $|K d [28] If the photobioreactor is equipped with multiple light sources (figure 16), the total light intensity can be expressed as the sum of the light intensities from all light sources relative to the distance from each source. This assumption is valid when internal reflection is considered negligible. For convenience, the distance from an individual source will be expressed as Lk/n, where n is the number of light sources, and k is an index number ranging from 1 to n. Neglecting internal reflection the total light intensity at an arbitrary position is the sum of all light intensities, Equation 28 can be expressed as follows: I• cr % , Where; L•’ = t r•’ cos • • •’ • • $ % d = • I( 10 •‘% + rp cos p 5 y?ŽE/D $|K ] + r•’ sin 38 • [29] •’ • + rp sin p] 5 [30] 5.3.2 Average Light Intensity Figure 19: Multiple Sources not centered at Origin The average value of a light distribution profile inside the cylindrical photobioreactor can be calculated in a similar manner as discussed in section 5.2.2. The methodology presented in this section was originally presented by (Suh & Lee, 2002) for the unicellular cyanobacterium Synechococcus sp. Figure 19 represents the 4 sections inside a photobioreactor with one light source. In Section 3, no biomass exists and thus no photosynthetic activity occurs. Therefore, the light source (Section 3) is excluded from the average. The average light intensity of Section 1 can be obtained by integrating over 0 ≤ † ≤ ‡ and “ + ƒ”% ≤ ƒ ≤ 2… + ƒ”% − “ where; r% = tan$% 0 1 r( 39 [31] To evaluate the average light intensity of the remaining sections, the wedge in Figure 27 is divided into three regions. If (r, ) is an arbitrary point on the surface boundary of the radiator Section 3, as illustrated in Figure 25, the following relationships are valid for the boundary Section 3: %d r( 5 = r 5 − 2rr( cosc − +r % 5 [32] Figure 20: Integrating Areas Equation 20 represents the equation of a circle not centered at the origin. Manipulation of equation 32 yields equation 33 after the application of the quadratic equation. r = r % cosc − %d ± ˜2™2r( 5 − r % 5 +r 2 % 5 cosc2 −2 %d [33] Equation 32 is the representation of the light source in polar coordinates. In order to have a surface to integrate from, equation 32 will be broken down into its individual parts which represent the top and bottom arcs of the lights source. 40 = r % cosc − %d − = r % cosc − %d + ˜2™2r( 5 − r % ˜2™2r( 5 − r % 5 +r 2 5 +r 2 % 5 cosc2 −2 %d [34] % 5 cosc2 −2 %d [35] Now, the average light intensity inside the photobioreactor with a single internal radiator can be calculated using the following set of equations: I%,š›œ cr % , %d = 5Š=¡¢4 $£ {K 1 žˆ ˆ rI% cr % , A% £=¡¢4 ( + 2ˆ £=¡¢4 ¡¢4 { ˆ rI% cr % , % ddrdθ + 2 ˆ % ddrdθ¤ £=¡¢4 ¡¢4 ˆ rI% cr % , ( % ddrdθ A% = π?R ( 5 − r( 5 [36] [37] The first, second, and third terms on the right hand side of the equation indicates the integral of light intensity in Sections 1, 2 and 4. Equation 35 can be expanded to a cylindrical photobioreactor with multiple internal light sources using the same methodology. The equations presented in sections 5.2-5.4 were solved using Wolfram Mathematica 7.0 and the results are shown for local light intensity by plotting the light distribution profiles on a contour plot. Discussion of the results is found in section 6.4 41 CHAPTER SIX RESULTS AND DISCUSSION Chapter 6 presents the results of the individual tests, and discusses the potential meaning of those results. Section 6.1 presents the cell counts for the tests that involved varying the concentration of the absorbing medium, while holding the light path length constant. Section 6.1 also presents the absorbance vs. concentration data in order to empirically discern either the extinction coefficient , or in the non-linear case, a suitable curve fit. Section 6.2 presents the absorbance vs. light path length data for the experiment that involved keeping the concentration of the absorbing medium constant, while varying the light path length. As in section 6.1, the data is presented and analyzed to empirically determine either the light extinction coefficient or a suitable curve fit. Section 6.3 presents a test that represents a relationship between light absorbance and temperature for the algal culture Nannochloropsis Oculata. Section 6.4 provides the results of applying the empirically determined light extinction coefficient (or curve fit) to the model presented in section 5.1-5.3. 6.1 Cell Counting and the Extinction Coefficient with Varying Concentration Table 4 shows an example of a cell count tally. Cell counts in all experiments were completed manually. There are other methodologies that can be used to approximate cell density in a solution; however, the instrumentation necessary was outside of the budget for this project. As described in chapter 4, the hemocytometer is divided into many chambers. Each corner is comprised of 16 chambers. Each of the four corners is counted and added together to give a number of cells/mL. It should be noted that the cell count shown corresponds to the dilution used for the experiments, not the dilution shown in figures 28 and 29. 42 Table 4: Spectrometer Data/ Cell Counts Spectrometer Data/ Cell Counts Cell (Algae/ Sample 1 Count Water) Corner 500mL / 0mL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 23 19 24 9 19 10 7 21 9 16 14 16 9 12 6 20 2 20 9 11 18 20 10 15 20 14 27 27 15 15 11 12 9 3 5 27 10 16 21 9 23 24 28 12 6 6 19 8 17 18 4 13 18 10 10 15 16 18 9 12 25 5 7 35 19 4 21 cells/mL 2.43E+06 The general case of absorbance vs. concentration is shown for Nannochloropsis Oculata. Absorbance values were recorded for the 5 concentrations shown and plotted in figure 21. Figure 29 represents the absorbance vs. concentrations levels at ~400.2nm wavelength. The data at 400.2nm was selected because it represents the “highest” level of absorbance. The highest level of absorbance is usually recommended by spectroscopists due to its inherent stability. BeerLambert Law also requires that light values used are monochromatic. Figure 21 illustrates the linear behavior predicted by the Beer-Lambert Law. Figure 21: Absorption vs. wavelength w/varying concentrations 43 Figure 22: Absorbance vs. concentration at 400.2nm Using the calibration curve extracted from figure 22, figure 23 shows what the predicted values for cell concentration based on absorbance values. Figure 23 exhibits an almost one-toone relationship between predicted values, and the measured values. Figure 23: Predicted cell concentration vs. measured cell concentration 44 During the process of experimentation and validation of the mathematical model, an important lesson was learned. In the first test, concentration was varied, and light path length and initial light intensity were kept constant. Based on the manner by which data is collected for the other experiments, it was not considered that the light source (initial light intensity) must be the same across all wavelengths. To illustrate this further, figures 24 show the radiant power vs. wavelength for a cool white fluorescent bulb and an incandescent bulb. It can be seen that the distribution of power by wavelength is vastly different. Not understanding this can lead to erroneous results. This experiment varied length to see if the same linear relationship can be seen. For this experiment, the SpectroVis spectrophotometer was used in a less than traditional fashion. Figure 24: Radiant Power vs. Wavelength Cool White Fluorescent (left) Incandescent (right) In figures 25 and 26 the effect of changing light sources, on otherwise identical setups is shown. 45 Figure 25: Incandescent Light Source Figure 26: LED Light Source Using the same methodology as before, an attempt to extract the relationship between absorbance and cell concentration was made. It can be seen that the data does not represent a linear relationship as it did previously. This non-linearity can be interpreted by going back to the requirements of the Beer-Lambert law. The first case was shown on a small system where 46 keeping the requirements of the Beer-Lambert Law are easier. As the system grows in size, this becomes more difficult. It will be shown that the easiest way to handle this fact is a calibration curve. Data from figure 26 was extracted at 550nm from the data-set represented by figure 27. Figure 27: Absorbance vs. Concentration Figure 28: Predicted vs. Measured In order to accommodate the non-linearity exhibited by the data set, a power curve fit can be used to better fit the data. Using the curve fit equation and the Beer-Lambert Law, error in predicted values can be reduced. Depending on the application, better curve fitting techniques 47 can be used to increase accuracy between predicted and measured results. Applying a power curve fit as shown in Figure 27, yield a more linear relationship between your predicted and measured values shown in Figure 28 (by comparison to Figure 26). Figure 29: Absorbance vs. Concentration Power Curve Fit Figure 30: Predicted vs. Measured with using Power Curve Fit 48 6.2 Extinction Coefficient with Varying Light Path Length Figure 29 shows the absorbance vs. wavelength for the cylindrical vessels which vary in diameter from 2, 4...10cm. Each measurement was calibrated to the vessel being used. Calibration consists of filling each vessel with distilled water and measuring I0 . Calibration is done to minimize the losses to scattering by attempting to calibrate with some scattering induced by the distilled water. It is important to note that the vessel that was 2 cm in diameter continually measured no light absorbance. Re-calibration and re-measurement did nothing to change this fact. In this case, there are many factors that could contribute to reading no light absorption. The first possible consideration can simply be that the radiator was larger than the vessel itself, thus allowing some of the light circumvent the cylinder. Another likely explanation is the amount of light scattered or absorbed was equivalent to the calibrated value. This doesn’t mean that no light was absorbed or scattered, it just means that it was proportionally equivalent to that of the calibrated value. Light path lengths L2, L3, L4, and L5 all registered readable values. Figure 31: Absorbance vs. wavelength externally radiated with varying length 49 Figure 32: Absorbance vs. light path length externally radiated In each of the aforementioned tests, the light absorbance seemed to deviate slightly from Beer-Lambert’s law based on the vessel geometry. It seemed pertinent to understand the case where the light would be radiating outward from within the vessel, as opposed to outside the vessel radiating inward. Figure 32 shows the case where light is contained within the vessel and its position from the optical fiber varies in equal increments of .635cm or .25”. L4 represents the farthest distance that could be attained from the optical fiber within the vessel (~8cm). Further measurements were not taken any closer then L1 because the spectrophotometer started to register no light absorbance in the 530-600nm wavelengths. Figure 36 shows that in this case the relationship between absorbance and light path length does not exhibit a linear relationship predicted by Beer-Lambert’s Law. By comparison to the previously mentioned case, it can be seen that the vessel geometry contributes to some of the deviation from the linearity described by the law. 50 Figure 33: Absorbance vs. wavelength with internal radiator with varying light path length Figure 34: Absorbance vs. light path length for internal radiator Figure 35 below shows the predicted values for light path length vs. the measured values. The predicted values were calculated using the experimentally determined calibration curve shown in Figure 34. The data shows a fairly close one-to-one relationship between the predicted values and the measured values. 51 Figure 35: Predicted Length vs. Measured Length 6.3 Variation in Absorbance as a Function of Temperature As explained in the background, light absorption, reflection, and scattering depends on many different properties. In the case of a gas, light absorption varies with pressure, temperature, and molecular makeup. Since water is considered to be incompressible, pressure does not play a large role in how light attenuates through water. Temperature, however, causes a density change in water thus changing its optical density (OD). Therefore, it can be inferred that anything mixed with water (such as an algal culture) is subject to similar effects. The following test was performed to determine the role of temperature in the absorbance of water in the 72oF-90oF range. This range was selected due to the fact that it is a good representation of the average water temperatures that can be found in Florida. In Figure 31, the top curve is representative of the 31oF measurement, and the other measurements shown are in the 72oF-90oF range falling linearly with temperature. When running absorbance tests two effects can be seen as the temperature is varied. The first effect is shown clearly in Figure 36 by the large absorbance change at the lower temperatures. This effect is due to the density change of homogenous water mixtures. The other effect that the can be seen elsewhere is called a “red-shift”. The explanation of red-shift is 52 however, outside the scope of this work. Red-shift only seems to occur at very low temperatures, which are not conducive to optimum algae growth. Figure 36: Absorbance vs. Wavelength Varying Temperature Figure 37:Absorbance Temperature Trend 53 It is now clear that temperature is something that must be controlled in photobioreactors due to its absorption numbers being somewhat misleading. When calculating cell concentration C based on absorbance A, it can easily be seen that this would lead to two very different cell concentrations when in the extrema of the plot. It is for this reason that knowing how the selected medium, whether it be water or some organic nutrient mixture, reacts to temperature is extremely important. 6.4 Verification of the Model Using Experimental Values The model presented above is now verified using the experimentally measured values presented in sections 6.1-6.3. It is important to note that the model is being verified using absorbance values as opposed to intensity values. Absorbance values are described as the log of a ratio of two intensities. Section 5.1 and 5.2 presented the case where light is radiated from an external source through a cylindrical vessel. Section 6.2 presented an experiment to investigate such a scenario. Figure 38 below is a contour plot which shows the distribution of absorbance as a function of light path length described in section 5.1-5.2. In accordance with Beer-Lambert’s Law light is absorbed as it passes through the medium. Due to the size of the cylinders tested; it was not possible to get a light sensor inside the vessel to verify the light distribution profile. Table 5 shows the values the model predicts, and the values measured experimentally. Table 5: Predicted vs. Measured Values Diameter Predicted Predicted Measured Measured 2cm .098 79.80 0.0000 100 4cm .196 63.68 0.20961 61.72 6cm .280 52.48 0.29109 51.16 8cm .380 41.69 0.38301 41.40 10cm .480 31.11 0.56837 27.02 In section 6.2, the case of the 2cm radius was discussed. The model predicts that some light would be absorbed; however, no absorbance was measured. There are a few things that can cause such an outcome. In the case of the 1cm rectangular cuvette shown in section 6.1, it can be seen that the light path length of 1 cm is still “capable” of absorbing some light. So, in the above 54 scenario with a light path length of 2cm, it can be inferred that some light would be absorbed as well. The following are possible reasons for this measurement. 1. The light value of 0.01 absorbance is outside of the range of values that the spectrophotometer can measure. 2. Stray light was incident on the sensor Regardless of the 2cm diameter cylinder, it can be seen that the other predicted values are within +/- 5% of the measured values. Section 5.2 presents a methodology for calculating the average light intensity within a cylindrical vessel. Direct calculation of the average light intensity is not possible due to the inability of the spectrophotometer to give light intensity values that are not relative. If the initial light intensity is assumed, then the calculation of the average light intensities for the above cases is outlined in Table 6. Table 6: Predicted Average Light Intensity Diameter Initial Assumed Light Intensity (W/m2) Average Light Intensity (W/m2) 2cm 10 9.58 4cm 10 9.42 6cm 10 8.80 8cm 10 8.45 10cm 10 8.11 Section 6.2 also presents the scenario of an internally radiated vessel. In this test, absorbance values were taken at 4 light path lengths each .25” or .635 cm intervals starting at an approximate distance of 5 cm from the light source. Figure 47 shows the predicted transmittance distribution profile. Due to the nature of the contour plot, it is somewhat difficult to discern the accuracy of the model just by sight alone. Values of absorbance were calculated at the positions where the light was measured. 55 Figure 38:Absorbance Distribution Profile for Externally Radiated 6” Diameter Cylinder As shown in Table 7, the predicted values are within +/- 7% of the measured values. Greater accuracy could be attained if the model took into account internal light reflection. Internal reflection could account for the measured values being higher than the predicted values. As with any model that is based on an experimental calibration curve, more accurate results can be attained with more experimental results. In the above experiment, the vessel size limited the number of values that could be taken. Table 7: Predicted and Measured Absorbance Internal Light Source Distance from Light Predicted Predicted Measured Measured Source (cm) Absorbance Transmittance % Absorbance Transmittance % 5.08 5.72 6.35 7.62 0.12 0.17 0.23 0.39 75.86 67.61 58.61 40.18 0.083212 0.16610 0.24621 0.33422 82.56 68.22 56.73 46.32 56 CHAPTER SEVEN CONCLUSION AND SUGGESTED FUTURE WORK 7.1 Conclusions The following work presented an analysis of the distribution of the light absorbance profile. The proper identification of conditions that maximize the growth efficiency of photosynthetic algae is necessary to optimize the productivity as a whole of the photobioreactor. In an effort to understand light as it interacts with an absorbing species such as algae, various tests were completed to extrapolate calibration curves based that were combined with BeerLamberts Law to make predictions about the physical makeup of the solution. To characterize the absorbance conditions in a photobioreactor, a light distribution model was developed. From the basis of an external radiated light system, a single-source system was developed. Mathematical expressions for the local light intensity and the average light intensity were derived for a cylindrical photobioreactor with external sources, single internal sources, and multiple internal sources. The proposed model was used to predict the light absorbance values inside an externally and internally radiated photobioreactor using Nannochloropsis Oculata. The effects of cell density and light path length were interpreted through experimental and model simulation studies. The predicted light intensity values were found to be within +/- 7% to those obtained experimentally. This level of accuracy could be improved with more testing and more precise instrumentation, as well as, better approximations of data trends. Due to the simplicity and flexibility of the proposed model, it was also possible to predict the light conditions in other complex multiple light source photobioreactors. 7.2 Suggested Future Work The goal of the preceding work was to provide a methodology for determining the light distribution profile of an algal photobioreactor. This was accomplished through experimentation to find the light extinction coefficient, or in some cases, the calibration curve relevant to the individual setup. The next relevant step is to apply the knowledge gleaned from this work to the optimization of light for an algal photobioreactor. Using the above techniques, as well as refining 57 them to maximize their accuracy could potentially lead to the discovery of optimum growth conditions for an algal mono-culture. The continuation of work should go as follows: • Select algal strain optimum for growth of lipids for biofuels • Culture the strain to its peak concentration in the growth vessel • Characterize the strain to identify the light extinction coefficient • Build lab-scale airlift bioreactor • Verify that no calibration curve is necessary for the vessel, if one is necessary create it using methodology mentioned previously • Test various lighting conditions focusing on the peak absorbance wavelengths (blueviolet and red) • Attempt to develop experimental optimum based on holding temperature, pH, and nutrient level constant while varying lighting conditions. 58 APPENDIX A Figure 39: Disposable Hemoocytometer Figure 40: Improved Neubauer er Grid Layout Vernier SpectroVis Sp pectrophotometer (Figure 12) • Portable: 15 cm m x 9 cm x 4 cm • One-step calibra ration • Measures absor orbance over a 400 – 725 nm range • 100 wavelengths ths, ~3 nm between reported values • Powered by com mputer USB • Software used L Logger Pro 3.6 Figur ure 41: SpectroVis Spectrophotometer Pipetman F fixed volum me Micro-pipette (Figure 13) • Fixed volume 10 L 59 • Suitable for Hemocytometer internal volume • Disposable tips Figure 42: Pipetman F fixed volume micro-pipette SpectroVis Optical Fiber (Figure 14) • Useful for varied length absorption testing Figure 43: SpectroVis Optical Fiber Celestron Profession Biological Microscope (Figure 15) • 1500x Power Biological Microscope • Binocular Head - 360° Rotatable • Two of 10x and two of 15x Wide Field Eyepieces • 4x, 10x, 40x, and 100x Objective Lenses • Fully Coated Glass Optics • Metal Body with 360° Rotatable Monocular Head • Built-in Halogen Illumination • Mechanical Stage 60 • Five Prepared Slides • Abbe Condenser • Iris Diaphragm • Powers Available 40x, 60x, 100x, 150x, 400x, 600x, 1000x, 1500x • Coaxial Focus with Coarse and Fine Focus Knobs Figure 44: Celestron Biological Microscope 61 APPENDIX B 62 APPENDIX C MATHEMATICA CODE 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 REFERENCES 1. 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