Very Low Exposure Rates: The Culmination of a Series of Source Term Reduction Efforts Richard L. Doty PPL Susquehanna, LLC 1 But Really, A Story Of 2 Challenges Management Commitment Strategic Dose Reduction Planning Execution of the Plan Results Challenges in the 1990s 3 High insoluble iron levels in feedwater Plan to implement hydrogen injection to reduce susceptibility to stress corrosion cracking of reactor vessel internals Recognition that while Susquehanna was improving dose-control performance, other plants appeared to be improving faster Management Expectation 4 Develop a plan to meet the strategic goals for the station (top quartile or better) Base that plan on industry experience and good forecasting Address both outage and operational periods Implement that plan, recognizing that full implementation may take several years Expected Dose Reduction with CFS and One Chem Decon per Reactor Unit (PERSON-SV) 8.00 7.00 6.00 5.00 4.00 3.00 2.00 Pre-HWC Post-HWC 1.00 5 Actual With HWC With HWC & CFS Chem Decon 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 0.00 Susquehanna Unit 2 Milestones 6 Condensate Filtration FW Iron Injection HWC Chemical Decon GEZIP (DZO) Chemical Decon 6/99 7/99 8/99 3/01 12/02 3/03 SSES U2 Average BRAC Sus quehanna 2 600 Crud Resins HWC 500 P leat ed Filt ers DZO 0 Jan-86 Jan-88 Dec-89 Dec-91 Dec-93 BRAC 7 Dec-95 M ilestones Dec-97 Co-60 Dose Dec-99 DZO Chem Decon Chem Decon 100 Iron Inj 40% extraction steam piping replaced 1994 Start replacing pins/rollers 1991 200 Power Uprate 1994 300 Start replacing extraction steam piping 1993 Dose Rate (mR/hr) 400 Dec-01 Dec-03 Dec-05 Unit 2 Cycle 12 Chemistry and Operational Data 3/03-3/05 8 Pre-Decon BRAC 3/03 Post-Decon BRAC 3/03 Median FW Zn(S) Median FW Fe(I) Median RCS Zn(S) Median RCS Co-60(S) Median RCS Co-60(I) 3.9 mSv/hr 0.1 mSv/hr 0.43 ppb 0.66 ppb 6.49 ppb 0.67 Bq/ml 0.61 Bq/ml Unit 2 Cycle 12 Chemistry and Operational Data 3/03-3/05 9 Median Co-60(S)/Zn(S) HWC Estimated DZO kg 9.5E-02 Bq/ml-ppb 1.8-2.0 ppm 4 cycle 11 66 cycle 12 Cycle Run 677 days End of Cycle Coast-down with semi-soft shutdown 2005 BRAC 0.32 mSv/hr EPRI PROPRIETARY MATERIAL - JUNE 2005 MOST RECENTLY REPORTED BRAC RESULTS FOR 39 BWRs DIFFERENTIATED BY CHEMISTRY REGIME AT TIME OF MEASUREMENT 900 800 BRAC Dose Rate (mR/hr) 700 600 500 400 300 Median Value = 132.5 200 100 Plant BRAC Order HWC NWC/NMCA 10 HWC/NMCA Pre Decon NWC Median 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 SUS1 0 Other Susquehanna Unit 2 Project Milestones Permanent Drywell Shielding 3/05 Feedwater Heater Bay Shielding 3/05 Equipment Reliability Enhancements – 11 Example: redesign of MSIVs Examples of Other Source-Term Reduction Program Elements 12 Hydrolazing Hot Spot Flushes Stellite Reduction - Enhanced “Clean-up” Post-maintenance - Design Changes for Components to eliminate stellite Examples of Time/Distance/Shielding Program Elements Remote audio, video, and dosimetric monitoring Virtual tours Robotics HWC flow reduction modeling Risk-based ISI Work management improvements – 13 Example: 360-degree reactor cavity work platform Health Physics Technician Drywell Dose Compared to Prior Outages Cumulative DW HPT Outage Dose vs. Outage Day 16000 14000 12000 Person-mrem 10000 2003 2002 8000 2004 2005 6000 4000 2000 0 1 3 5 7 9 11 13 15 17 19 21 23 25 27 Outage Day 14 29 31 33 35 37 39 41 43 45 47 49 Susquehanna vs. U.S. BWRs WANO/INPO PI data through 3Q05 BWR Single Fuel Cycle CRE – – BWR 12-Month Collective Dose – – 15 Best Quartile 1.19 person-Sv SSES 1.14 person-Sv Best Quartile 0.88 person-Sv SSES 0.85 person-Sv Susquehanna vs. BWRs Worldwide 16 Average collective dose per reactor (personSv), using available data for 2004 European BWRs 0.81 Japanese BWRs 1.58 SSES – 2005 0.86 Historical Susquehanna SES Cumulative SRD Dose 1000 920 900 795 800 person-rem 743 694 700 627 600 474 500 529 466 440 396 400 353 383 333 300 255 265.2 285 304 222.9 245 200 170.6 100 Year 17 20 05 20 04 20 03 20 02 20 01 20 00 19 99 19 98 19 97 19 96 19 95 19 94 19 93 19 92 19 91 19 90 19 89 19 88 19 87 19 86 19 85 0 Summary from Chemistry Control Perspective 18 Implementation of chemistry modifications along with excellent chemical decontaminations has been a success Condensate filtration system with iron addition has been run effectively. Pre-conditioning the fuel and FW piping to DZO prior to the refueling outage and an excellent chemical decontamination reduced impact of recontamination rates. Summary from Chemistry Control Perspective, continued 19 The SSES U2 Co-60(s)/RCS Zn(s) ratio is about a factor of 6-10 less than the current EPRI recommendation for NMCA plants. The Co-60(s)/RCS Zn(s) ratio appears to work for moderate HWC plants Minimizing this ratio is important. Maintaining FW and RCS Zn (s) at desired levels is also important. Summary from Dose Control Perspective 20 Results: Top quartile plant - collective dose Result: INPO strengths – management commitment and dose modeling techniques Recognition: Techniques Susquehanna used were not especially unusual, except perhaps in their timing Recognition: You’re only as good as your latest results Summary, continued 21 Recognition: Continuing improvements are required – higher standards, better results Recognition: Importance of planning the work and working the plan Recognition: One team, one commitment – there is success only by that approach
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