Technologies: Industrial refrigeration, lighting, power factor correction, solar PV systems Photo: Tamburlaine/OEH We have increased our credibility and reputation both onsite and in the market-place. Mark Davidson Managing Director, and Peter Taylor Maintenance & Environmental Manager, Tamburlaine Organic Wines Tamburlaine Organic Wines: growing its reputation We have dramatically increased our production while reducing our energy use and greenhouse gas emissions. ABOUT US Tamburlaine was established in 1966 in the Pokolbin district of the Hunter Valley. We are Australia’s largest producer of organic wines. In 1995 we expanded our production and quality base by acquiring prime vineyard land in the emerging cool climate wine region around Orange. Our Orange site now makes up 70% of our production. BY THE NUMBERS Implementation costs: $300,000 Cost savings: $160,000 Energy savings: 248.5MWh per year – a 53.4% reduction in total energy use Simple payback: 1.8 years Tamburlaine production vs emissions: 2016 OUR SITUATION Here at Pokolbin we have 13 hectares of vineyards, a modern winery, warehouses, cellar door, office and function centre. We employ the equivalent of 25 full-time staff. Our hours are normally 7am to 6pm but during the three months around vintage time we can operate 24 hours per day. Our biggest energy user, as in most wineries, is our refrigeration plant which is used for fermentation, storage and cold stabilisation. 2015 2014 Co2 (tonne) 2013 Energy (mWh) 2012 Production (tonne) 2011 2010 2009 0 500 1000 1500 2000 Photo: Tamburlaine/OEH Photo: Tamburlaine/OEH Tamburlaine vineyard Solar PV panels on the warehouse roof WHAT WE DID THE TECHNOLOGIES We are not only pioneers in organic farming techniques, we are committed to ensuring that our entire production is carried out in an environmentally responsible way. We recycle water where possible and have a vertical compost facility and worm farm. Industrial refrigeration We have carried out many energy efficiency improvements including upgrading our lighting; installing power factor correction; installing a 30 kilowatt and three 1.5 kilowatt photovoltaic solar power systems; building a straw bale warehouse; replacing two 15 kilowatt aeration pond pumps with one energy efficient 2.2 kilowatt aeration blower; and building a thermal insulation roof over our cellar door and administration buildings to reduce our need for air conditioning and heating. But with our refrigeration system responsible for 80% of our electricity consumption, this is where we concentrated most of our attention. We carried out an extensive upgrade to optimise its operation, including installing variable speed drives (VSDs) on our brine recirculation pumps, insulating brine tanks and circulation lines, fitting thermostats to cooling fans and adjusting controls. And we are still working our way through smaller projects such as office lighting on an ‘as-needed’ basis. THE RESULTS The energy savings have been brilliant. Over a five year period our initiatives have reduced our energy consumption by more than 50%, saving us around $160,000 per year. The energy efficiency projects have allowed us to significantly increase our production whilst at the same time keeping our electricity usage down. Our equipment is also now more user-friendly and reliable, and with Tamburlaine being an organic winery our energy efficiency actions marry up well with the business to increase our credibility and reputation both onsite and in the market-place. There are many actions you can take to improve the efficiency of your industrial refrigeration plant. Office of Environment and Heritage has a technical guide to help businesses understand the options for optimising the operation of industrial refrigeration plants. Power Factor Correction (PFC) Power Factor is a measure of how effectively your business is using incoming power. Power factor can be improved by installing PFC equipment which correct energy supply inefficiencies and reduce electricity demand. Solar power systems On-site renewable energy technologies such as solar photovoltaic (PV) can reduce the pressure from rising energy costs and make a positive contribution to the environment. The Office of Environment & Heritage has information on solar power financing options for businesses. TAKE ACTION To find out more about saving on your energy costs, contact the Energy Efficient Business team. EMAIL [email protected] CALL 1300 361 967 (ask for the Energy Efficient Business team) VISIT environment.nsw.gov.au/business Office of Environment & Heritage 59 Goulburn Street, Sydney. PO Box A290, Sydney South NSW 1232 Phone 1300 361 967 Fax +61 2 9895 6465 Email [email protected] Website www.environment.nsw.gov.au/business November 2016 OEH 2016/0502
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