International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 04 102 Experimental Study of the Effects of CO2 Gas Kick on the Properties Water-Based Drilling Fluid Adebayo, Thomas A1 Harrison Oluwaseyi2 Olusoga Opeyemi3 Igweze Augusta4 1. 2. 3. 4. Covenant University, Ota-Ogun State, Nigeria Covenant University, Ota-Ogun State, Nigeria Covenant University, Ota-Ogun State, Nigeria Covenant University, Ota-Ogun State, Nigeria [email protected] Abstract-- This research investigates the effect of CO2 gas kick on the properties of a water-based mud during drilling. This research is necessary because of the global program of CO2 capture and storage in underground reservoir and also because the success of a drilling operation is greatly dependent on the drilling mud design as a result of direct relationship between drilling mud properties and the safety factor of drilling operation. This research aims at finding the implication of a CO2 leakage from a nearby CO2 storage reservoir on drilling activities in a given reservoir. A basic water-based mud was prepared and the properties of the mud were investigated as CO2 is injected into the mud at interval to simulate CO2 gas kick during drilling. The measured properties of the injected mud indicated that there was a 16.3% reduction in the density of the mud upon CO2 injection within the first 11days. That is, there was a thinning of the mud which will result into pressure under-balance resulting into further influx of the CO2 to the well been drilled and this is dangerous for the drilling operation except the surface pressure is increased or a weighting material added to the mud. The study shows that there was a corresponding dangerous 75.23% reduction in the viscosity of the mud within the first 11 days of contact with CO2 which makes the mud totally ineffective in its ability to clean the well and transport drill cuttings to surface and this will result into lower drilling rate and higher drilling cost. After the first 11 days of CO2 influx, the density and viscosity of the drilling mud remains constant and this is an indication that a drilling mud, when reconditioned with a viscosifier, can be reused after some days of CO2 contamination without a further CO2 kick altering its density and viscosity properties. The research also indicated that the pH of the mud reduces gradually until the 11th day turning an initial basic mud to a slightly acidic mud. This is an indication of possible reduction in equipment corrosion. The resistivity of the mud also increased 58.8% within the first 11days of the research which is an indication of reduced ionic activities as a result of reactions between the injected CO2 and the mud. Index Term-- CO2 kick, drilling mud, mud density, CO2 solubility. 1. INTRODUCTION Numerous researches are on-going on the storage of CO2 in underground reservoir but the safety of this process is still under serious considerations and this is due to the ability of the reservoir to retain the CO2 stored in it. The inability of the reservoir to retain the stored CO2 gas will result into migration of the gas to nearby reservoirs as seen in the case of It was discovered that the major properties on the drilling mud was altered by contact with CO 2. Ran Qi (2009) research into CO2 transport in aquifer and applied it to optimize CO2 storage in aquifer and oil reservoirs. Jens T. Birkholzer et al (2008) carried out research on the large-scale impact of CO2 storage in deep saline aquifers with the main objective on investigation of the three-dimensional region of influence during/after injection of CO2 and evaluating the possible implications for shallow groundwater resources. Jennie C. Stephens (2008) considered the geochemical reactions that enhance transformation of CO2 gas into dissolved or solid phase carbon. This involves liberation of cations to neutralize carbonic acid. They carried out the assessment of potentials and limitations of various geochemical techniques. CO2 flooding in practice usually involve alternating CO 2 injection and water injection. Nezhad et al carried out experimental study of alternative CO2 and water injections in secondary and tertiary recovery after water flooding and continuous CO2 injection has been carried out.The result showed that water-alternating-gas injection was very effective. This is an indication that CO2 in contact with water during high pressure flow exhibit a favourable reaction. Based on this, it can be assumed that at high pressure, CO2 in contact with water-based mud will exhibit a reaction with the water component of the mud that affects the effectiveness of water in the mud and the overall mud properties. 2. METHODOLOGY The methodology followed in the course of this research is as follows: 1. A water-based mud of 13.5ppg was prepared. 2. Initial properties of the mud were measured such as the density, shear stress, yield point, resistivity and acidity. From this the apparent and plastic viscosity were calculated. The initial measurement is as stated in Table.I. 3. Mud sample was placed in a modified filter press to serve as a high pressure vessel in form of a closed system. 4. CO2 gas was injected into the mud sample at an average pressure of 850psi and temperature of 290C. Injection was daily after the first injection of 3days. 5. Just before the injections the following measurements were carried out: The shear stress and gel strength of the mud were carried out with rotary viscometer. The viscosity of the mud was then calculated form the measured properties. The filtration properties of drilling fluid. The resistivity of the mud. pH of the mud. 1110204-8686 IJET-IJENS @ August 2011 IJENS IJENS International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 04 3. RESULTS The initial properties of the mud were measured before injection of CO2 and the result is as stated in Table I below. Apparent Viscosity (cp) Plastic Viscosity (cp) Yield point (cp) Resistivity 45 26.5 7.5 37.5 0.34 pH Shear stress at 300rpm 52.5 Ωm Shear stress at 600rpm Table I Initial Properties of The Mud Before CO2 Injection. 7.5 Table II Shear Stress, Temperature and pH Measurement for CO2 contaminated mud. Time (days) Temperature (0C) Shear stress 600rpm 300rpm 0 29.0 52.5 45.0 7.5 3 29.8 34.0 25.0 8.5 6 29.5 24.0 15.0 8.0 7 29.4 22.0 13.0 7.5 8 29.6 21.0 14.0 7.0 9 29.5 18.0 11.0 7.0 10 29.3 15.0 9.0 6.5 11 29.2 13.0 8.0 6.0 12 29.8 13.0 8.0 6.0 13 29.5 13.0 8.0 6.0 103 tabulated in Table III below while the variation is shown by Fig.2 and Fig.3 below. Table III Density and Resistivity Measurement for CO2 contaminated mud. Time (days) Density (ppg) (lb/ft3) Specific Gravity Resistivity (Ωm) 0 13.5 101.0 1.62 0.34 3 12.0 90.0 1.44 0.36 6 11.8 88.0 1.41 0.37 7 11.6 87.0 1.4 0.40 8 11.5 86.0 1.38 0.46 9 11.35 85.0 1.36 0.50 10 11.3 84.5 1.35 0.52 11 11.2 84.0 1.34 0.54 12 11.2 84.0 1.34 0.54 13 11.2 84.0 1.34 0.54 pH 13.5 13 Mud Density (ppg) 12.5 12 11.5 11 The shear stress and pH measurement are as stated in Table II above while the variation of the pH with time after injection of CO2 is as stated in Fig.1 below. 0 5 10 15 Fig. 2. Mud density variation With Time After Injection of CO2 Time (days) Fig. 1. pH Variation With Time After Injection of CO2 The density of the mud and the resistivity of the mud was measured before and after CO2 injection and the values Fig. 3. Resistivity Variation With Time After Injection of CO2 1110204-8686 IJET-IJENS @ August 2011 IJENS IJENS International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 04 From Table II above, the viscosities and yield points of the mud were calculated with time as shown in Table 4 below while the viscosity and yield point variations is shown in Fig.4 below. Table IV Calculated Viscosity and Yield Point for CO2 contaminated mud. Time(days) Apparent Viscosity (Cp) Plastic Viscosity (Cp) Yield Point (Cp) 0 26.25 7.5 37.5 3 17.0 9.0 16 6 11.0 7.0 8 7 10.5 8.0 5 8 10.5 7.0 7 9 9.0 7.0 4 10 7.5 6.0 3.0 11 6.5 5.0 3.0 12 6.5 5.0 3.0 13 6.5 5.0 3.0 104 pH must be as a result of formation of carbonic acid between the gas and the water content of the mud which may later be dissolved by the mud as a result of thorough mixing during drilling. The resistivity of the mud also increased from 0.34 to 0.56, a 58.8% increase and this is an indication of increased ionic activities which could only be due to possible reactions between the injected CO2 and the mud. In conclusion, contamination of water-based drilling mud by CO2 gas kick will render the mud almost useless in its ability to clean the well bottom and suspend drill cuttings. [1] [2] [3] [4] [5] [6] [7] REFERENCES Ran Qi, (2009) Simulation of Geological Carbon Dioxide Storage, Ph.D. dissertation, Department of Earth Science and Engineering, Imperial College London, UK. S.J. Houston, B.W.D. Yardley, P.C. Smalley and I. Collins; Rapid fluid-rock interaction in oilfield reservoirs, Geology 35 (12) December 2007 Berger ,R. L.; Young,J. Francis (1979), Reaction of Calcium Silicates with Carbon Dioxide and Water, Final report of Jan 1976-Jan 1979 researches, Illinois University At UrbanaChampaign, US. http://www.columbia.edu/~vjd1/carbon.htm Peter Zweigel, Rob Arts, Ane E. Lothe & Erik B. G. Lindeberg, Reservoir geology of the Utsira Formation at the first industrial-scale underground CO2 storage site (Sleipner area, North Sea), Geological Society, London, Special Publications; 2004; v. 233; p. 165-180. C. A. Rochelle, I. Czernichowski-Lauriol & A. E. Milodowski, The impact of chemical reactions on CO2 storage in geological formations: a brief review, Geological Society, London, Special Publications; 2004; v. 233; p. 87-106. Nezhad, S. A. T., M. R.. R. Mojarad, S. J. Pahitakhti, J. S.Moghadas, and D. R. Farahmand, “Experimental Study On Applicability of Water-Alternating-CO2 Injection In The Secondary and Tertiary Recovery” 1st International Oil Conference and Exhibition, Mexico, August 31 – September 2, 2006. Fig. 4. Viscosity and Yield points (cp) 4. CONCLUSION The research study shows that there was a dangerous reduction in the viscosity of the mud from 26.25 to 6.5cp which is a 75.23% reduction in the viscosity of the mud within the first 11 days of CO2 injection. With this reduction the mud will become totally useless for what it was designed for. The density of the mud also reduced 13.5 to 11.2ppg within the same 11days of contamination with CO2. During this research there was an indication of pH of the mud increased on CO2 injection and then from the third day reduced gradually until the 11th day making the mud to become slightly acidic mud. The initial slight increase in the 1110204-8686 IJET-IJENS @ August 2011 IJENS IJENS
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