International Journal of Food Microbiology 160 (2012) 65–75 Contents lists available at SciVerse ScienceDirect International Journal of Food Microbiology journal homepage: www.elsevier.com/locate/ijfoodmicro Effect of O2\CO2 enriched atmospheres on microbiological growth and volatile metabolite production in packaged cooked peeled gray shrimp (Crangon crangon) Bert Noseda a, b, Joke Goethals a, b, Lies De Smedt a, b, Jo Dewulf c, d, Simbarashe Samapundo a, b, Herman Van Langenhove c, d, Frank Devlieghere a, b,⁎ a Laboratory of Food Microbiology and Food Preservation (LFMFP), Ghent University, Coupure Links 653, 9000 Ghent, Belgium Department of Food Safety and Food Quality, Ghent University, Coupure Links 653, 9000 Ghent, Belgium Laboratory of Environmental Organic Chemistry (ENVOC), Ghent University, Coupure Links 653, 9000 Ghent, Belgium d Department of Organic Chemistry, Ghent University, Coupure Links 653, 9000 Ghent, Belgium b c a r t i c l e i n f o Article history: Received 4 March 2012 Received in revised form 14 September 2012 Accepted 22 September 2012 Available online 28 September 2012 Keywords: Crangon crangon MAP Volatile spoilage metabolites SIFT-MS Shelf life Microbial activity a b s t r a c t This study evaluated the effect of modified atmospheres (MAs) with different O2 concentrations on microbial growth and volatile metabolite production in gray shrimp (Crangon crangon) during storage at 4 °C. Eight MAs were evaluated in total. Four of the MAs evaluated were without CO2: 0/0/100, 0/10/90, 0/30/70, 0/ 50/50 (% CO2/O2/N2) whilst the other four MAs all contained 50% CO2: 50/0/50, 50/10/40, 50/30/20, 50/50/ 0 (% CO2/O2/N2). Volatile spoilage metabolites were identified by thermal desorption GC-MS and quantified during storage by selective ion flow tube mass spectrometry (SIFT-MS). In comparison to microbial growth observed with an atmosphere of 100% N2, microbial growth was stimulated by the addition of O2 in the MAP in the absence of CO2. Under these conditions the total psychrotrophic counts exceeded 7 log cfu g−1 after just 3 days of storage. However, in the presence of 50% CO2 the total psychrotrophic count exceeded 7 log cfu g −1 after 5 days of storage. The combination of 50% CO2 and 50% O2 significantly inhibited microbial growth. For this MA condition, a diminishing effect on the production of metabolites was also observed, especially for amines and sulfur compounds, which constituted the major fraction of components causing the offensive odor. © 2012 Elsevier B.V. All rights reserved. 1. Introduction Gray shrimp, also referred to as brown shrimp, (Crangon crangon) are for the North–West of Europe a very important commercial fishery product with an annual market value of € 70–90 million (Catchpole et al., 2008). Although German and Dutch vessels catch approximately 85% of the total European landings (Catchpole et al., 2008), substantial landings are also made in Denmark, Belgium, France, the UK, and in the central Mediterranean (Dore and Frimodt, 1987). This crustacean is typically cooked on board of the fishing vessel and sold either whole cooked or as cooked and peeled tails. Gray shrimp are generally treated with preservatives in order to prolong the shelf life. Mostly benzoic acid (0.6%) and/or sorbic acid (0.6%) or their derived salts are added. Often organic acids such as citric acid, acetic acid, lactic acid, glucono delta-lactone or their derived salts are added too since the above mentioned preservatives function more effective at lower pH ⁎ Corresponding author at: Laboratory of Food Microbiology and Food Preservation, Ghent University, Coupure Links 653, 9000 Ghent, Belgium. Tel.: + 32 9 264 61 64; fax: + 32 9 264 55 10. E-mail addresses: [email protected] (B. Noseda), [email protected] (J. Dewulf), [email protected] (S. Samapundo), [email protected] (H. Van Langenhove), [email protected] (F. Devlieghere). 0168-1605/$ – see front matter © 2012 Elsevier B.V. All rights reserved. http://dx.doi.org/10.1016/j.ijfoodmicro.2012.09.018 values. But a recent tendency towards the use of less preservatives has expressed itself in the commercialization of gray shrimp without chemical preservation, only relying on modified atmosphere packaging (MAP) to extend the shelf life. The microbiological spoilage process of air stored gray shrimp results in the rapid formation of unpleasant and unacceptable off-odors and off-flavors, resulting in a very limited shelf life during refrigerated storage. Most shrimps have high initial microbial counts (10 5–107 cfu/g) at the time of receipt in the processing plant (ICMSF, 2005). The cooking step constitutes a strong barrier, efficiently reducing the initial microbial content. Several studies investigating the cooked shrimp microbiota, demonstrated that the microbiota was the result of direct recontamination from the processing equipment and environment (Jaffres et al., 2009; Valdimarsson et al., 1998; Zapatka and Bartolom, 1973). Broekaert et al. (2012) revealed that the specific predominating microbiota on C. crangon during aerobic storage at 7.5 °C merely consists of members of the genera Psychrobacter and Pseudoalteromonas, despite differences in area and season of catch, in early handling and processing procedures or storage conditions. Chinivasagam et al. reported in 1998 the spoilage bacteria and their metabolites produced on 4 different shellfish species. Here, mainly amines, sulfides, ketones and esters were described as spoilage metabolites. Amines were the major spoilage compounds during the 66 B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 early phases of aerobic storage under ice, while sulfides and esters became dominant later (Chinivasagam et al., 1998). To prolong this short shelf life, modified atmosphere packaging (MAP) has already been proven to be a successful preservation technique for fish and fishery products. The inhibitory effect of MAP on microbiological growth is generally attributed to the CO2 dissolving in the water phase of the product, causing an extension of the lag phase and reducing the growth rate during the logarithmic phase (Devlieghere and Debevere, 2000). Jaffres et al. (2009) highlighted the main bacterial genera and species related to the spoilage of cooked and peeled tropical shrimps, packaged in 50/0/50 and 100/0/0 (% CO2/O2/N2). Lacic acid bacteria, mainly represented by the genera Carnobacterium, Vagococcus and Enterococcus, were found to dominate the microbiota of the studied shrimp, followed by Brochothrix thermosphacta and Serratia liquefaciens. Jaffres et al. (2011) inoculated cooked and peeled shrimp with six isolated bacterial species and stored the shrimp packaged under and atmosphere of 50/0/50 at 8 °C (% CO2/O2/N2). Metabolite production was monitored with solid phase micro-extraction (SPME) GC-MS. The addition of O2 to CO2 enriched atmospheres has also been described as a preservation method for crustaceans (Chen and Xiong, 2008; Lopez-Caballero et al., 2002; Lu, 2009; Mastromatteo et al., 2010; Mejlholm et al., 2005). Next to preserving the red color, elevated O2 concentrations in combination with CO2 may have an additional antimicrobial activity in fishery products (Lopez-Caballero et al., 2002). Debevere and Boskou (1996) indicated that a modified atmosphere containing O2 retarded the onset of trimethylamine-oxide reduction in fishery products. But besides this aspect, not much is known on the effect of O2 in CO2 enriched packaged cooked and peeled shrimp towards microbial growth in relation to metabolite production. This study therefore evaluated the impact of different levels of O2 in modified atmospheres (with and without CO2) on microbiological growth and volatile metabolite production on packaged and stored (4 °C) cooked and peeled C. crangon. Metabolite production was monitored by means selective ion flow tube mass spectrometry (SIFT-MS). The gas combination 50/0/50 (% CO2/O2/N2) with a gas/product ratio of 2/1 is currently often used in the industry to package chemically preserved as well as unpreserved cooked and peeled gray shrimp. We have therefore opted to maintain 50 % CO2 as a fixed parameter as a reference, and vary the O2 concentration between 0 and 50%. 2. Materials and methods 2.1. Preliminary identification of spoilage related VOCs by TD GC-MS A preliminary experiment was performed to identify the volatile organic compounds which may attribute to the off-odors present in the headspace of MAP shrimp at the end of the shelf life. Gray shrimp samples packaged by the following modified atmosphere conditions were evaluated during this preliminary experiment: 50/0/50, 50/10/ 40, 50/30/20, 50/50/0 (%CO2/ %O2/ %N2), with storage at 4 °C. On a regular basis, samples were taken for sensorial evaluation and VOC's present in the headspace of the packages were identified by means of thermal desorption GC-MS (TD GC-MS). 2.2. Experimental set-up In this part of the study, eight MAP conditions to package gray shrimp were evaluated during storage at 4 °C. Four conditions were without CO2: 0/0/100, 0/10/90, 0/30/70, 0/50/50 (% CO2/O2/N2) and four conditions were with 50% CO2: 50/0/50, 50/10/40, 50/30/20, 50/50/0 (% CO2/O2/N2). Samples were collected on regular basis (days 0, 3, 5, 7, 10 and 12) for the determination of the pH, headspace (%O2, %CO2) composition, microbiological analysis (including the enumeration of the total psychrotrophic counts, lactic acid bacteria, H2S producing bacteria and Pseudomonas spp.) and headspace analysis of volatile organic compounds (VOC's) with SIFT-MS. For each investigated MAP condition three independent replicates were used. On day 0, microbiological analysis was performed in triplicate on the incoming gray shrimp before the onset of packaging. The samples for SIFT-MS analysis were frozen in sealed high barrier PA/PE/EVOH/ PE bags (Euralpack, Schoten, Belgium) with an oxygen transmission rate of 2 cm 3/m 2*d*bar and on day 14 subsequently thawed and analyzed at 4 °C. 2.3. Raw material For each experiment, gray shrimp (C. crangon) were caught in the North Sea the night before the start of the experiment (September 2011). The shrimp were cooked on-board for 3 min in salted water (±90 °C), stored during the night at 1.0 ± 1.0 °C and brought onshore at the Port of Ostend (Belgium), where they were mechanically sorted according to size (6.0–8.0 cm) and peeled under standard GMP in a local shrimp processing company. During processing, no salts or preservatives e.g. sorbic acid or benzoic acid were added. The shrimp were subsequently transported under ice in sterile stomacher bags to the Laboratory of Food Microbiology and Food Preservation, for the onset of each experiment. 2.4. MAP packaging Portions of 100.0 ±5.0 g gray shrimp were packaged under a modified atmosphere with a gas/product ratio of 2/1. The trays were packaged using a Tray sealer MECA 900 (DecaTechnic, Herentals, Belgium). Multilayer high barrier packaging materials were used: PP/EVOH/PP trays (DECA Pac, Herentals, Belgium) and OPA/EVOH/PE/PP toppings (BEMIS Packaging Benelux, Monceau-sur-Sambre, Belgium) with an oxygen transmission rate of respectively 0.5–13 cm3/m2 *d*bar at 23 °C, 0% R.H. and 5 cm3/m 2*d*bar at 23 °C, 50% R.H.. The packaged shrimp samples were immediately stored in a refrigerator set at 4.0± 0.7 °C. 2.5. Sensorial analysis Sensorial evaluation was performed by a trained panel (n = 10) which had to evaluate the odor and appearance and state whether the samples were still acceptable for consumption. The panel received a reference sample (samples from day 0, which were kept frozen at − 21 °C and thawed before use) to compare with the stored sample. When > 50% of the panel rejected the sample, the sample was considered to have exceeded the shelf life. This limit is in shelf life studies generally considered as limit of product acceptability (Gimenez et al., 2008; Guerra et al., 2008; Hough et al., 2003). 2.6. Identification of VOCs with TD GC-MS For the identification of volatile compounds by headspace analysis, the sampling methodology was modified from Ragaert et al. (2006). Twenty grams of gray shrimp were placed in a 250 mL glass flask, connected with a sorbent sampling tube (4 mm ID), equipped with an aluminium diffusion cap at one side and filled with 200 mg Tenax TA (35/60 mesh) (Markes, Llantrisant, UK). Prior to use, the tubes were conditioned during 1 h at 250 °C while flushing with helium (50 mL min −1). After an initial equilibration time of 20 min at 30 °C, the flask with shrimps was flushed with 50 mL helium (Air Liquide, Aalter, Belgium) at a flow rate of 100 ml min −1. Desorption of the analytes pre-concentrated on the Tenax TA sorbent, GC (Trace 2000, Thermo Finnigan, Milan, Italy) analysis and mass spectrometric detection with the Trace DSQ Quadrupole MS (Thermo Finnigan, Austin,TX USA) occurred in analogy with Walgraeve et al. (2011). Chromatograms and mass spectra were processed using Xcalibur software package (Thermo Finnigan, version 1.4). and identification was carried out based on retention time and comparison with the NIST database. B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 2.7. Microbiological analysis From each sample, 30 g was aseptically placed into a sterile stomacher bag and diluted 10 times in physiological saline peptone solution (PPS, 0.85% NaCl, 0.1% peptone). After homogenization for 1 min in a Stomacher 400 Lab Blender (LED Techno, Heusden-Zolder, Belgium), the appropriate decimal dilutions of the homogenate were made. The total viable psychrotrophic count was determined on Marine agar MA (Difco, Le Pont de Claix, France) by spread plating. Lactic acid bacteria were enumerated by pour plating of appropriate serial dilutions on de Man Rogosa Sharpe agar MRS (Oxoid, Hampshire, U.K.). MA and MRS plates were incubated during respectively 5 and 3 days at 22 °C. H2S producing bacteria were enumerated on Iron Agar Lyngby (Oxoid, Hampshire, U.K.) containing L-cysteine (Fluka, Steinheim, Germany) in accordance with the manufacturer's preparation instructions. Incubation of these plates took 3 days at 22 °C. Pseudomonads were enumerated on Pseudomonas agar (Oxoid, Hampshire, U.K.) containing Pseudomonas CFC supplement (SR 0103), after incubation for 2 days at 22 °C. Microbiological enumeration was performed until the total psychrotrophic viable count exceeded 10 8 cfu g −1. 2.8. pH and headspace composition (%O2, %CO2) measurements pH was measured on a 5.0 g mixed shrimp sample by means of a pH-electrode (InLab®427, Mettler Toledo GmbH, Schwerzenbach, Switzerland) connected with a pH meter (SevenEasy, metler Toledo 67 GmbH). The product temperature during pH measurements was 5.0 ± 1.0 °C. Analysis of %O2 and %CO2 headspace composition of the packaged samples occurred with the Checkmate® 9900 O2/CO2 (PBI Dansensor A/S, Ringsted, Denmark). 2.9. Quantification of spoilage related VOCs by SIFT-MS Selective ion flow tube mass spectrometry (Voice 200, Syft Technologies™) analysis and data handling occurred according to Noseda et al. (2012). 50 ± 0.5 g of each sample was packaged in the high barrier PA/PE/EVOH/PE bags (Euralpack, Schoten, Belgium), with 950.0 ± 5.0 mL of N2 gas using a Multivac A 300/42 packaging unit (Hagenmüller, Wolfert-schwenden, Germany) (Noseda et al., 2012). Samples were measured in full scan mode and in multiple ion mode (MIM). The full scan mode measures all ionized masses as result of reactions with precursor ions H3O +, NO +, O2+ in cps within the range of (m/z = 1–150). Full scans were used to optimize the methods used to quantify the volatile metabolites and to evaluate possible interference of unidentified VOCs in the MIM scans. The targeted VOCs and the ions used for their quantification with the MIM method are shown in Table 1. The compounds were selected based on the preliminary screenings of identically packaged samples with TD-GCMS analysis (Table 2), preliminary research and on their occurrence as microbiological spoilage metabolite found on fishery products according to literature. Table 1 Characteristic product ions of the volatile organic compounds analyzed with SIFT-MS, with the coinciding precursor ions, mass-to-charge ratio (m/z), branching ratio and reaction rate coefficient (k). Volatile compound Alcohols Ethanol 2-Propanol Isobutyl alcohol 2,3-Butanediol Aldehydes Nonanal Decanal Ketones Acetone 2-Butanone 2,3-Butandione 2-Pentanone Sulfur compounds Hydrogen sulfide Methyl mercaptan Dimethyl disulphide Carbon disulfide Dimethyl thioether Amines Ammonia Methyl amine Dimethyl amine Trimethyl amine Acids Acetic acid Esters Ethyl acetate Precursor m/z Branching ratio (%) K Characteristic product ion H3O+ H3O+ H3O+ NO+ O2+ 47 43 57 73 89 100 80 100 95 10 2.70E−09 2.70E−09 2.70E−09 2.40E−09 2.50E−09 C2H7O+ C3H7+ C4H9+ C4H9O+ C4H9O2+ O2+ H3O+ NO+ O2+ 69 157 155 68 10 97 100 10 3.20E−09 3.90E−09 3.30E−09 3.20E−09 C5H9+ C10H21O + C10H19O + C5H8+ H3O+ NO+ NO+ NO+ NO+ 59 88 102 86 116 100 100 100 65 100 3.90E−09 1.20E−09 2.80E−09 1.30E−09 3.10E−09 C3H7O+ NO + .C3H6O NO + .C4H8O C4H6O2+ NO + C5H10O H3O+ O2+ H3O+ H3O+ NO+ O2+ NO+ 35 34 49 95 94 76 62 100 100 100 100 100 100 100 1.60E−09 1.40E−09 1.80E−09 2.30E−09 2.40E−09 7.00E−10 2.20E−09 H3S+ H2S+ H3O + .CH4S (CH3)2S2.H + (CH3)2S2 + CS2+ (CH3)2S+ H3O+ O2+ NO+ O2+ H3O+ H3O+ H3O+ 18 17 31 31 46 58 60 100 100 100 65 100 10 90 2.70E−09 2.40E−09 8.20E−10 1.00E−09 2.10E−09 2.00E−09 2.00E−09 NH4+ NH3+ CH3NH2+ CH3NH2+ (CH3)2NH.H+ C3H8N+ (CH3)3 N.H+ NO+ 90 100 9.00E−10 NO + .CH3COOH H3O+ NO+ 89 118 100 90 2.90E−09 2.10E−09 CH3COOC2H5.H + NO + .CH3COOC2H5 68 B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 Table 2 Volatile organic compounds identified with TD GC-MS in the headspace of MAP gray shrimp. begin of shelf life Alcohols Ethanol 2-Propanol Cyclopentanol Cyclohexanol, 2-methyl-, cisAldehydes Acetaldehyde Benzaldehyde Octanal Nonanal Decanal Undecanal Ethers Ethyl ether Isopentyl vinyl ether Ketones Acetone 2-Butanone 2-Pentanone 2,4-Octanedione Esters Ethyl acetate Acids Acetic acid Sulfur compounds Carbon disulfide Dimethyldisulfide 2,4-Dithiapentaan Thiourea Hydrocarbons Alkanes Pentane, 2-methylPentane, 3-methylHexane Cyclopentane, methylPentane, 2,2,4-trimethylButane, 2,2,3,3-tetramethylOctane Hexane, 2,2,5-trimethylHeptane, dimethyl Decane, 2,6,7-trimethylHeptane, 2,2,4,6,6PentamethylDecane, 2,6,8-trimethylDecane, 2,6,7-trimethylAlkenes Benzene Toluene 2-Ethyl,1-hexeen 4-Decene Benzene, 1,3-bis(1,1-dimethylethyl)Amines Trimethylamine Terpenes D-limonene Others Acetonitrile Benzonitrile Methylene chloride Chloroform Furan, tetrahydroBenzene, 1,4-dinitro- early spoilage 50/0/50 50/10/40 50/30/20 50/50/0 50/0/50 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 50/30/20 50/50/0 x x x x x x x x x x x x x 50/10/40 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Underlined components have been included for quantification by means of the SIFT-MS methodology. 2.10. Statistical analysis 3. Results and discussion Student's t-tests were used to assess significant (p b 0.05) differences between data points. The software used to explore statistical significances on the obtained results was S-Plus 8.0 for Windows. 3.1. Identification of spoilage related VOCs by TD GC-MS Table 2 represents the results of the screening with TD GC-MS during the preliminary storage experiment. After 7 days of storage, B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 69 Table 3 Results of the microbiological analysis for the different investigated MAP gray shrimp conditions during storage at 4 °C. Values with a different superscript in one column show statistical significance (p b 0.05). % CO2 / %O2 / %N2 Time of storage (days) 0 0/0/100 0/10/90 0/30/70 0/50/50 50/0/50 50/10/40 50/30/20 50/50/0 0/0/100 0/10/90 0/30/70 0/50/50 50/0/50 50/10/40 50/30/20 50/50/0 0/0/100 0/10/90 0/30/70 0/50/50 50/0/50 50/10/40 50/30/20 50/50/0 Pseudomonas spp. log (cfu/g) H2S producing bacteria log (cfu/g) Lactic acid bacteria log (cfu/g) 3 a 3.8 ± 0.6 3.8 ± 0.6a 3.8 ± 0.6a 3.8 ± 0.6a 3.8 ± 0.6a 3.8 ± 0.6a 3.8 ± 0.6a 3.8 ± 0.6a 3.7 ± 0.3a 3.7 ± 0.3a 3.7 ± 0.3a 3.7 ± 0.3a 3.7 ± 0.3a 3.7 ± 0.3a 3.7 ± 0.3a 3.7 ± 0.3a 3.3 ± 0.6a 3.3 ± 0.6a 3.3 ± 0.6a 3.3 ± 0.6a 3.3 ± 0.6a 3.3 ± 0.6a 3.3 ± 0.6a 3.3 ± 0.6a all samples packaged under the investigated MAP conditions were rejected by >50% of the panel. In total 47 VOCs were identified, comprising alcohols, aldehydes, ether, ketones, esters, acids, hydrocarbons, sulfur containing volatiles and amines (trimethylamine). These results were used for the selection of the VOCs quantified with SIFT-MS. The compounds that were selected for quantification with SIFT-MS are underlined in Table 2. 3.2. Impact of O2 (with and without CO2) on the microbiological growth and metabolite production in MAP gray shrimp 3.2.1. Microbiological analysis Fig. 1A and B and Table 3 show the results of the microbiological enumerations during the shelf life experiment. The initial psychrotrophic count of 5.5±0.2 log cfu g−1 indicates a high but still acceptable initial quality of the peeled shrimp. On-board handling and on-board storage partly explains this high number, but also handling and contact with work surfaces prior to and after the mechanical peeling step significantly influenced this initial bacterial number. Fig. 1A represents the microbiological growth on the shrimp samples packaged under the four MAP conditions without CO2. As can be seen, the presence of O2 in the packages clearly stimulated microbiological growth on the shrimp product. After 3 days of storage the limit of 7.0 log cfu g−1 was exceeded for these samples and after 5 days 8.0 log cfu g−1 was exceeded. In the absence of O2 (MAP condition 0/0/100), microbiological growth was significantly impeded on day 5 (p b 0.01) while it was not yet at day 3 (p=0.12). From these results, one could conclude that a CO2 deficient gas mixture should also lack O2 in order to delay microbiological growth in shrimp stored at 4 °C. Fig. 1B shows the total psychrotrophic count of the four MAP conditions in the presence of 50% CO2. No significant differences in microbiological counts were observed between MAP condition 0/0/100 and 50/0/50. This result was expected since Gram-negative bacteria are generally sensitive for anaerobic conditions and certainly for the presence of CO2. The presence of CO2 probably changed the dominating spoilage bacteria to CO2 tolerant bacteria i.e. Gram-positive bacteria like lactic acid bacteria or to Gram-negative Photobacterium phosphoreum species. (Lopez-Caballero et al., 2002; Mejlholm et al., 2005). Interestingly, the addition of 30% and 50% O2 to a CO2 enriched atmosphere appeared to induce an additional inhibitory effect on microbiological 5 abc 6.1 ± 0.5 6.3 ± 0.0a 5.6 ± 0.2b 6.7 ± 0.2c 3.6 ± 0.1d 3.9 ± 0.5de 3.2 ± 0.3e b3.00 6.1 ± 0.1a 6.4 ± 0.2ac 5.5 ± 0.0b 5.6 ± 0.1b 6.7 ± 0.2c 6.7 ± 0.2c 6.5 ± 0.2c 6.1 ± 0.5c 3.1 ± 0.5a 4.3 ± 0.0b 4.9 ± 0.1c 4.3 ± 0.0b 5.3 ± 0.1e 5.2 ± 0.1e 5.5 ± 0.2e 4.8 ± 0.1c 7 a 6.7 ± 0.1 7.6 ± 0.4b 7.2 ± 0.2b 6.9 ± 0.0c 3.5 ± 0.2d 4.2 ± 0.5d 3.6 ± 0.2d 3.0 ± 0.2e 6.7 ± 0.2a 7.6 ± 0.1b 7.3 ± 0.3b 7.3 ± 0.3b 7.8 ± 0.0c 7.8 ± 0.0c 7.1 ± 0.5b 7.0 ± 0.4b 3.9 ± 0.2a 5.5 ± 0.1b 5.9 ± 0.3bc 5.7 ± 0.0c 5.5 ± 0.4bc 5.9 ± 0.4bc 6.6 ± 0.4d 6.1 ± 0.1d a 7.6 ± 0.1 8.1 ± 0.1b 7.9 ± 0.2ba 7.6 ± 0.1a 4.2 ± 0.1d 4.6 ± 0.5de 4.6 ± 0.2e 3.5 ± 0.4f 7.6 ± 0.0a 8.8 ± 0.2b 8.3 ± 0.0c 7.9 ± 0.3ad 8.2 ± 0.3de 8.5 ± 0.1e 7.7 ± 0.2a 7.0 ± 0.1f 4.7 ± 0.1a 5.8 ± 0.0b 6.0 ± 0.0c 6.1 ± 0.1cd 6.3 ± 0.2d 6.8 ± 0.0e 6.8 ± 0.1e 6.7 ± 0.1e 10 12 – – – – 4.7 ± 0.2a 5.1 ± 0.2a 5.0 ± 0.1a 3.6 ± 0.1b – – – – 8.8 ± 0.1a 9.1 ± 0.0b 8.8 ± 0.1a 7.1 ± 0.0c – – – – 7.5 ± 0.1a 7.5 ± 0.2a 7.6 ± 0.0a 6.8 ± 0.1b – – – – – – – 4.0 ± 0.2a – – – – – – – 7.6 ± 0.2a – – – – – – – 7.5 ± 0.3a growth. This observation was found to be applicable for all microbial group examined, with some deviations for LAB counts (Table 3). Lopez-Caballero et al. (2002) reported similar results where P. phosphoreum was involved in the spoilage of MAP deepwater shrimp (Parapenaeus longirostris). The growth of this specific spoilage organisms is known to be affected by the O2 concentration in the atmosphere (Lopez-Caballero et al., 2002). According to Debevere and Boskou (1996) and Dalgaard et al. (1997) oxygen in MAP actively reduces the growth rate of the SSO P. phosphoreum. An increase of the O2 concentration in the presence of an CO2 enriched atmosphere, inhibited the growth of H2S producing bacteria (Table 3). These H2S producing bacteria are often associated with bacteria from the genus Shewanella. Whether the dominating flora were Shewanella species or Photobacterium species, high oxygen concentrations in combination with high carbon dioxide concentrations appeared to have an inhibitory effect on the microbiological flora. 3.2.2. pH and headspace composition (%O2, %CO2) measurements The evolution of the pH and headspace O2 and CO2 concentrations during storage are shown in Figs. 2A, B, and 3A, B, C and D respectively. The initial pH of untreated gray shrimp was found to be 8.3 ± 0.1. An initial pH decrease of ca. 0.7 can be observed due to dissolving of CO2 in the water phase of the gray shrimps. For the MAP conditions 0/10/90, 0/30/70, 0/50/50 the headspace %O2 is decreasing as microbiological growth is augmenting, which is coinciding with a simultaneous increase of %CO2. For the MAP conditions 50/10/40, 50/30/70 and 50/50/0, an initial increase in the O2 concentration was observed as the result of the dissolution of CO2 into the product. Here, although the same volume of O2 was present in the samples packaged in MA's without CO2, the %O2 did not decrease to the same extent at the end of the experiment. In the 50/50/0 samples, no decrease was observed at all. These results indicate that in the presence of 50% CO2, aerobic respiration seemed to be suppressed. 3.2.3. Evolution of spoilage related VOCs with SIFT-MS The effect of O2 on the metabolism of the microbial flora present on the modified atmosphere packaged gray shrimp was investigated by monitoring the presence and quantities of typical VOCs related to fish spoilage in the headspace (HS) of the packaged products. 70 A B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 10 log (cfu/g) 9 8 0/0/100 0/10/90 7 0/30/70 0/50/50 6 5 0 2 4 6 8 10 12 time of storage (days) B 10 log (cfu/g) 9 8 50/0/50 50/10/40 3.2.3.3. HS levels of ketones. Four ketones were monitored in the headspace of the packages over time. Significant increase in headspace levels were only observed for acetone in the shrimp packaged in MAs containing oxygen (Fig. 5A, B). Fig. 5A shows that acetone was produced in aerobic conditions. The higher the oxygen concentration in the packaging, the higher acetone production. A similar trend was observed in Fig. 5B in the presence of CO2, however, here the concentrations of acetone produced were reduced. The results were analogous to those of the GC-MS results. The source of the acetone metabiosis may be various (Hausinger, 2007). The most known is acetone fermentation. Many anaerobic bacteria from the class Clostridia produce acetone during fermentation by decarboxylation of acetoacetate. But our results suggest an aerobic metabiosis. Literature describes also alternative pathways which might explain our results. A plausible route is suggested by Nemecek-Marshall et al. (1999). Some marine Vibrionaceae of the genera Vibrio, Photobacterium and Shewanella, but also Pseudomonaceae have the possibility for an aerobic L-Leucine dependent acetone formation (Hausinger, 2007; Massey et al., 1976; Nemecek-Marshall et al., 1999). Gray shrimp are known to be a rich dietary source of Leucine which makes this hypothesis plausible. 7 50/30/20 50/50/0 6 5 0 2 4 6 8 10 12 time of storage (days) Fig. 1. Total psychrotrophic counts of gray shrimp samples, packaged in MAP conditions Δ 0/0/100, □ 0/10/90, 0/30/70, ■ 0/50/50 (% CO2/O2/N2) in A and ▲ 50/0/50, ○ 50/10/40, 50/30/20, ● 50/50/0 (% CO2/O2/N2) in B, during storage at 4 °C. Error bars represent standard deviations. 3.2.3.1. HS levels of alcohols. Four alcohols (listed in Table 1) were monitored in the headspace of the packages with SIFT-MS during storage. Of these compounds, relevant evolutions in the headspace concentration during microbiological growth were observed only for ethanol (Fig. 4A, B). Once total psychrotrophic counts exceeded 8.0 log cfu g −1, ethanol was significantly produced in anaerobic conditions (Fig. 4A). The same effect, but even more pronounced, is observed in the samples packaged in MA's with CO2 (Fig. 4B). In the atmosphere 50/0/50, anaerobic ethanol production (fermentation) is stimulated. This was also observed in the 50/10/40 samples, at the moment oxygen got depleted (Fig. 3C). In the presence of elevated O2 concentrations the balance shifts towards an aerobic metabolism. 3.2.3.2. HS levels of aldehydes. Concentrations of nonanal and decanal did not significantly increase during the whole storage period. A 3.2.3.4. HS levels of acids and esters. Fig. 5C, D, E and F show the evolution of acetic acid and ethyl acetate in the headspace of the packages during storage. Acetic acid increases in relation to microbiological growth were found to be comparable for all the studied MAP conditions. Also for the measured ethyl acetate concentrations, a significant increase was observed once the psychrotrophic counts exceeded 8 log cfu g −1. A significantly higher ethyl acetate production was observed in the samples packaged in MA's with CO2, compared to the other samples. These findings coincided with the GC-MS results. In fish, ethyl acetate is thought to be formed from mono-amino, monocarboxylic acids (Whitfield, 1998) or by esterification of alcohols with carboxylic acids, presumably ethanol and acetic acid. Interestingly, the production of ethyl acetate seemed not to be influenced by the presence of oxygen, while the production of ethanol, a possible intermediary metabolite in the production of ethyl acetate was influenced by the presence of oxygen. 3.2.3.5. HS levels of sulfur compounds. The sulfur compounds monitored in this research were hydrogen sulfide, methyl mercaptan, dimethyl sulfide, dimethyl disulfide and carbon disulfide. Sulfur compounds are known to have a low OT, which means that a small concentration increase may cause a significant sensorial deviation. According to Devos et al. (1990) the OTs for hydrogen sulfide, methyl mercaptan, dimethyl sulfide, dimethyl disulfide and carbon disulfide are 27, 2, 6, 48 and 297 μg/m 3, respectively. Bacterial formation of sulfur compounds are the result of the breakdown of the sulfur containing amino acids cysteine and methionine. Hydrogen sulfide can be considered as a fish spoilage associated compound, evolution B 9 8.5 pH 8.5 pH 9 8 8 7.5 7.5 7 7 0 2 4 6 8 10 12 time of storage (days) Fig. 2. pH evolution of the gray shrimp samples, packaged in MAP conditions Δ 0/0/100, □ 0/10/90, 20, ● 50/50/0 (% CO2/O2/N2) in B, during storage at 4 °C. Error bars represent standard deviations. 0 2 4 6 8 10 12 time of storage (days) 0/30/70, ■ 0/50/50 (% CO2/O2/N2) in A and ▲ 50/0/50, ○ 50/10/40, 50/30/ B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 B 80 70 60 50 40 30 20 10 0 % CO2 in headspace % O2 in headspace A 0 2 4 6 8 10 80 70 60 50 40 30 20 10 0 12 0 2 % CO2 in headspace % O2 in headspace D 80 70 60 50 40 30 20 10 0 0 2 4 6 8 10 4 6 8 10 12 time of storage (days) time of storage (days) C 71 80 70 60 50 40 30 20 10 0 0 12 time of storage (days) 2 4 6 8 10 12 time of storage (days) Fig. 3. Evolution of the % O2 and % CO2 in the headspace of the packaged gray shrimp samples with MAP conditions Δ 0/0/100, □ 0/10/90, 0/30/70, ■ 0/50/50 (% CO2/O2/N2) in respective A and B and ▲ 50/0/50, ○ 50/10/40, 50/30/20, ● 50/50/0 (% CO2/O2/N2) in respective C and D. Error bars represent standard deviations. of its concentration are presented in Fig. 6A and B. Although the hydrogen sulfide concentration increased during storage under both aerobic and anaerobic MAP conditions, Figure A suggests that for anaerobic conditions, the onset of hydrogen sulfide production occurred at lower microbiological numbers in comparison with the onset of production under aerobic conditions. However, ultimately all samples ended with high final concentrations ranging between 200–300 μg/ m 3. In the samples packaged in MA's with CO2 (Fig. 6B), no significant increases were observed for hydrogen sulfide during storage. Evolutions in methyl mercaptan concentrations are shown in Fig. 6C and D. Fig. 6C shows that a significant increase in concentration occurred in the samples packaged in MA's without CO2 for(conditions 0/0/100, 0/10/90, 0/30/70 and 0/50/50) between 8 and 9 log cfu g −1. Once the limit of 9 log cfu g −1 is reached, relatively high concentration increases from 7 ± 1 μg/m 3 at day 0 to 370 ± 38 μg/m 3 and 159 ± 30 μg/m 3 were observed for MAP conditions 50/10/40 and 50/0/50, respectively (Fig. 6D). Methyl mercaptan can be a final end product of the breakdown of methionine, but can also be an intermediate product of the metabiosis of dimethylsulfide and dimethyldisulfide. Dimethylsulfide concentrations increased significantly under the anaerobic conditions 0/0/100 and 50/0/50. Increases were observed from 8 log cfu g −1 on. When its OT is taken into consideration, this compound might play an important role in causing sensorial deviations. In the headspace of the samples packaged in MA's with O2, a B 8000 ethanol g/m3 g/m3 A significant dimethylsulfide concentration increase was observed only for condition 50/10/40 after approximately 9 log cfu g −1, when the O2 in the headspace was depleted. Dimethyldisulfide concentrations remained for all investigated packaging conditions under the OT (Fig. 6G and H), indicating that this compound has a lower contribution to the off-odors produced. Production, even here, also appears to be favored in anaerobic storage conditions. Carbon disulfide increased significantly for the MAP conditions 0/0/100, 0/10/90, 0/30/ 70 and 0/50/50 between 8 and 9 log cfu g −1. As can be seen in Fig. 6I, this compound plays an important role in the spoilage of aerobically stored gray shrimp. Yet no significant increases were observed in the samples packaged in a MA with 50% CO2 (Fig. 6J). These results indicate that sulfur compounds in general play an important role in the spoilage of gray shrimps. Especially, in aerobically stored gray shrimp, hydrogen sulfide, methyl mercaptan and carbon disulfide play an important role. This was already observed for other crustaceae by Chinivasagam et al. (1998) who stated that amines and sulfides were the major components causing off-odors. Besides this, in anaerobic (0/0/100) stored gray shrimp samples, the production of sulfides occurred earlier at lower microbiological counts. Modifying the atmosphere by addition of 50% CO2 inhibited hydrogen sulfide and carbon disulfide production. The more oxygen that is added in the presence of 50% CO2, the lower the concentrations methyl mercaptan and dimethyldisulfide that are produced probably ethanol 15000 HS concentration 6000 HS concentration 20000 4000 2000 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g 10000 5000 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g Fig. 4. Headspace concentrations (μg/m3) of ethanol (A and B) in MAP gray shrimp in relation to the microbiological growth, with Δ 0/0/100, □ 0/10/90, (% CO2/O2/N2) and ▲ 50/0/50, ○ 50/10/40, 50/30/20, ● 50/50/0 (% CO2/O2/N2). Error bars represent standard deviations. 0/30/70, ■ 0/50/50 72 B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 B 2000 acetone g/m3 g/m3 A HS concentration 1000 500 0 500 250 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g 5 acetic acid 8 9 10 400 acetic acid 300 HS concentration HS concentration 7 D 200 150 100 50 0 5 6 7 8 9 200 100 0 10 5 E 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g psychrotrophic microbiological counts log cfu/g F 20 ethyl acetate g/m3 g/m3 6 psychrotrophic microbiological counts log cfu/g g/m3 g/m3 C 600 ethyl acetate 450 HS concentration 15 HS concentration acetone 750 1500 HS concentration 1000 10 5 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g 300 150 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g Fig. 5. Headspace concentrations (μg/m3) of acetone (A and B), acetic acid (C and D) and ethyl acetate (E and F) in relation to the microbiological growth on gray shrimp packaged in MA with Δ 0/0/100, □ 0/10/90, 0/30/70, ■ 0/50/50 (% CO2/O2/N2) and ▲ 50/0/50, ○ 50/10/40, 50/30/20, ● 50/50/0 (% CO2/O2/N2). Error bars represent standard deviations. because the selected micro flora do not produce these VOCs or the metabolism of the micro flora was altered resulting in a diminished production of these VOCs. 3.2.3.6. HS levels of amines. Debevere and Boskou stated in 1996 that the addition of oxygen in packaged cod fillets actively reduced microbiological TMA-N and TVB-N production. This finding was also clearly observed for microbiological trimethylamine (TMA) and dimethylamine (DMA) production in this study. Fig. 7A describes the TMA concentration evolutions for the conditions (0/0/100, 0/10/90, 0/30/70, 0/50/50) during storage in relation to the microbiological growth. For the MAP condition 0/0/100, a significantly higher concentration of 3900 ± 936 μg/m 3 was reached between 8 and 9 log cfu g −1compared to the concentrations achieved in the samples packaged in MA's containing O2. These concentrations remained on average below 1000 μg/m3. A similar evolution is observed for dimethylamine yet in a lower concentration range (Fig. 7C). It is indeed known that O2 actively inhibits the trimethylaminoxide (TMAO) reducing bacteria, but also exerts an inhibitory effect on the TMAO-reductase activity (Debevere and Boskou, 1996). Fig. 7B and D reveal the concentration evolutions for TMA and DMA, respectively in the headspace of samples packaged in MAs with 50% CO2 combined with 0, 10, 30 and 50 % O2. Here increase in TMA is clearly observed for the samples packaged with 0 % O2. This increase is observed from total psychrotrophic counts of approximately 8 log cfu g−1. This extent of TMA increase was found to be significantly lower in the samples packaged MAs with O2. In addition, TMA production also appeared to start at higher microbiological counts, ca. 9 log cfu g−1, when O2 was present. A similar trend was observed for dimethylamine, which originates from dimethylamineoxide (DMAO). Ammonia, an amino acid breakdown product, significantly increased in all samples during storage (Fig. 7E and F). In the absence of CO2, high concentrations were reached in the range of 2000 to 4000 μg/m3. Ammonia production appeared to start at a lower total psychrotrophic count in samples packaged in 100% CO2 compared to the samples packaged in the MAs containing O2. In the samples packaged in MAs with 50% CO2 (Fig. 7F), a significant increase in the concentration of ammonia during storage was also observed, but the concentrations were much lower when compared to those produced under the conditions shown in Fig. 7E. These results indicate that amines played an important role in the spoilage process of this fishery product. Furthermore, the high product pH enhances their effect. Minor amine production may already cause significant amine headspace concentrations (Noseda et al., 2010). Even in the presence of CO2, TMA remained a key spoilage metabolite, which indicates that the spoilage micro-organisms or at least one species of them was able to reduce TMAO. The hypothesis that P. phosphoreum and/or Shewanella spp. were involved in the spoilage process is supported by this result. B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 B 400 g/m3 g/m3 A hydrogen sulfide 200 100 0 5 6 7 8 9 10 5 0 5 10 psychrotrophic microbiological counts log cfu/g D 40 methyl mercaptan 20 10 0 5 500 6 7 8 9 10 methyl mercaptan 0 10 5 g/m3 F 500 dimethylsulfide 400 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g 200 dimethylsulfide 150 HS concentration g/m3 HS concentration 9 125 300 200 100 0 100 50 0 5 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g 4 g/m3 H g/m3 G dimethyldisulfide 20 dimethyldisulfide 15 HS concentration HS concentration 3 2 1 0 5 6 7 8 9 10 5 0 5 10 psychrotrophic microbiological counts log cfu/g I J 20000 carbon disulfide 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g g/m3 g/m3 8 250 psychrotrophic microbiological counts log cfu/g 120 carbon disulfide 90 HS concentration 15000 HS concentration 7 375 HS concentration HS concentration 30 E 6 psychrotrophic microbiological counts log cfu/g g/m3 g/m3 C hydrogen sulfide 15 HS concentration HS concentration 300 20 73 10000 5000 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g 60 30 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g Fig. 6. Headspace concentrations (μg/m3) of hydrogen sulfide (A and B), methyl mercaptan (C and D), dimethylsulfide (E and F), dimethyldisulfide (G and H) and carbon disulfide (I and J) in MAP gray shrimp in relation to the microbiological growth, with Δ 0/0/100, □ 0/10/90, 0/30/70, ■ 0/50/50 (% CO2/O2/N2) and ▲ 50/0/50, ○ 50/10/40, 50/30/20, ● 50/50/0 (% CO2/O2/N2). Error bars represent standard deviations. 74 B. Noseda et al. / International Journal of Food Microbiology 160 (2012) 65–75 B 5000 g/m3 trimethylamine 4000 HS concentration HS concentration g/m3 A 3000 2000 1000 0 5 6 7 8 9 5000 3000 2000 1000 0 10 5 psychrotrophic microbiological counts log cfu/g D g/m3 50 dimethylamine 40 30 20 10 0 5 6 7 8 9 g/m3 4000 3000 2000 1000 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g 8 9 10 dimethylamine 40 30 20 10 0 5 HS concentration g/m3 HS concentration ammonia 7 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g F 5000 50 10 psychrotrophic microbiological counts log cfu/g E 6 psychrotrophic microbiological counts log cfu/g HS concentration HS concentration g/m3 C trimethylamine 4000 500 ammonia 400 300 200 100 0 5 6 7 8 9 10 psychrotrophic microbiological counts log cfu/g Fig. 7. Headspace concentrations (μg/m3) of trimethylamine (A and B), dimethylamine (C and D) and ammonia (E and F) in MAP gray shrimp in relation to the microbiological growth, with Δ 0/0/100, □ 0/10/90, 0/30/70, ■ 0/50/50 (% CO2/O2/N2) and ▲ 50/0/50, ○ 50/10/40, 50/30/20, ● 50/50/0 (% CO2/O2/N2). Error bars represent standard deviations. 4. Conclusion The findings described above show that the presence of O2 in the headspace of packaged gray shrimp can have a positive as well as a negative effect on the shelf life of the product. The presence of O2 in the atmosphere enhanced microbiological growth and although O2 had an inhibitory effect on the production of some VOCs (e.g. trimethylamine and ethanol), one could conclude that O2 had no added value in the preservation of gray shrimp in a CO2 free atmosphere. However, in case of the use of high O2 concentrations in combination with high CO2 concentrations, different observations were made. With these gas combinations, an inhibitory effect of O2 on the microbiological growth was clearly observed, most probably because the dominating CO2 tolerant micro-organisms were inhibited by O2. Based on earlier published research, one could hypothize that O2 sensitive bacteria dominated in the microbial flora in the sample packaged in MAs with CO2. In the samples packaged in atmospheres with CO2 and O2, the O2 was not consumed by the microorganisms growing on the samples. Moreover, metabolite production was inhibited by the O2 present in the CO2 packaged samples. The production of some sulfur compounds such as methyl mercaptan, dimethylsulfide and dimethyldisulfide appeared to be inhibited by O2, and the production of trimethylamine and dimethylamine appeared to be initiated only at higher microbiological counts in the presence of O2, resulting in a better sensorial evaluation of the fishery product at the end of the shelf life. 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