Journal of Colloid and Interface Science 342 (2010) 427–436 Contents lists available at ScienceDirect Journal of Colloid and Interface Science www.elsevier.com/locate/jcis Iron-modified hydrotalcite-like materials as highly efficient phosphate sorbents Kostas S. Triantafyllidis a,*, Efrosyni N. Peleka a, Vasilis G. Komvokis b, Paul P. Mavros a a b Department of Chemistry, Aristotle University of Thessaloniki, GR-54124 Thessaloniki, Greece Chemical Process Engineering Research Institute, CERTH, GR-57001 Thessaloniki, Greece a r t i c l e i n f o Article history: Received 28 May 2009 Accepted 25 October 2009 Available online 29 October 2009 Keywords: Hydrotalcite LDH Iron Phosphates Sorption Regeneration a b s t r a c t Highly efficient sorbents for phosphate removal from aqueous solutions based on the calcined forms of Fe(III)-substituted Layered Double Hydroxides (LDH) materials have been developed in this study. Hydrotalcite-like materials with Mg/M3+ 3 (where M = Al3+, Fe3+ or combined) have been synthesized following simple co-precipitation method and were subsequently calcined in air at 450 °C. Both as-synthesized and calcined materials were characterized by means of X-ray Diffraction (XRD), Inductively Coupled Plasma Atomic Emission Spectroscopy (ICP-AES), elemental (C) analysis, N2 porosimetry, Scanning Electron Microscopy (SEM). All the materials were evaluated for the sorption of phosphates by batch equilibrium sorption experiments and kinetic measurements (effect of contact time). It was shown that chlorides or nitrates, being the charge-balancing anions in the LDH structure, are more easily exchanged by phosphates compared to carbonates. In the Fe(III)-modified LDHs, an increase of the Fe loading led to the decrease of the sorption efficiency. The maximum uptake of phosphates for both the Mg–Al LDH and Mg–Fe LDH samples containing mainly carbonates as charge-balancing anions was relatively low (ca. 625 mg P/g sorbent) while it was higher for the LDH samples containing mainly chlorides (80 mg P/g). On the other hand, the maximum sorption capacity for the calcined Mg–Al LDHs and the calcined Fe(III)-substituted sorbents were very high, ca. 250 and 350 mg P/g, respectively. The sorption data of both the as-synthesized and calcined LDHs was best fitted by the Freundlich model. Both the Mg–Al and Fe-substituted LDH sorbents were regenerated with mixed aqueous solution of NaCl and NaOH and were reused with a small loss of removal efficiency. Ó 2009 Elsevier Inc. All rights reserved. 1. Introduction The foreseeable worldwide limitation of water resources leads to the need for water re-use, which requires treatment of water streams to reduce the amounts of harmful components, e.g. toxic metals, and pesticides, among others. Phosphate anions are particularly undesirable, especially in wastewaters from municipalities and industries, since these are often responsible for eutrophication of the stream receivers, like lakes and other confined water bodies, as well as coastal areas, causing short- and long-term environmental and esthetic problems. According to Environmental Protection Agency (EPA), phosphates should not exceed 0.05 mg L1 if streams discharge into lakes or reservoirs, 0.025 mg L1 within a lake or reservoir, and 0.1 mg L1 in streams or flowing waters not discharging into lakes or reservoirs to control algal growth [1]; in the European Union, the effluent limits for phosphorus in wastewater treatment plants are 1–2 mg L1 of total phosphorus, depending on the sensitiveness of the receiving water body [2]. Phosphates can be removed from aqueous streams by physical [3], chemical [3] and biological methods [4]. Sorption is one of * Corresponding author. Fax: +30 2310 997730. E-mail address: [email protected] (K.S. Triantafyllidis). 0021-9797/$ - see front matter Ó 2009 Elsevier Inc. All rights reserved. doi:10.1016/j.jcis.2009.10.063 the physical processes that may be suitable for phosphate ion removal. Various types of sorbents have been tested for phosphates removal, to varying degrees of success: aluminum oxides [5,6], aluminum oxide hydroxide [7], alum sludge [8], dolomite [9], an inorganic–organic bentonite [10], goethite [11,12], akaganéite [13], granulated ferric hydroxide [6], crystalline MnO2 [14], chemically or thermally modified palygorskites [15], clinoptilolite [16] a synthetic zeolite [17], ion exchangers [18,19], an industrial Fe(III)/ Cr(III) hydroxide solid waste [20] as well as soil samples and industrial wastes [16], among others. A class of materials that is being usually applied for the effective removal of anions is the Layered Double Hydroxides (LDHs), called also hydrotalcite-like anionic clays [21–23]. Hydrotalcite, with an idealized unit cell formula Mg6Al2(OH)16CO34H2O, is a naturally occurring layered material, which is isostructural to brucite (Mg(OH)6), with octahedra of Mg2+ (6-fold coordinated to OH) sharing edges to form infinite sheets. Partial substitution of the divalent Mg2+ ions with the trivalent Al3+ ions forms the structure of hydrotalcite and generates a positive charge in the hydroxyl sheets, which is compensated by CO2 3 anions that lie in the interlayer space between two brucite-like sheets, together with randomly distributed water molecules. The mineral with the idealized unit cell formula Mg6Fe2(OH)16CO34H2O, in which 428 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 Mg2+ is substituted by Fe3+ instead of Al3+, is named pyroaurite; its structure is similar to that of hydrotalcite. Thermal treatment of the LDHs results in mixed oxides with varying structures, depending on the calcination temperature [21–24]. Heating up to 450– 500 °C transforms the Mg–Al LDH to a mixed oxide with a MgO structure; this is accompanied with an increase in surface area and pore volume, which can reach 250–300 m2/g (N2/BET) and 1 cm3/g (Hg intrusion), respectively. Further heating, at temperatures higher than 750 °C, produces the mixed phases of MgO oxide and MgAl2O4 spinel structures, with a lower surface area. The formation of the mixed oxide phases at relatively low calcination temperatures is reversible and upon rehydration and incorporation of anions in aqueous media they are able to regain the hydrotalcite structure. LDHs have been widely studied as sorbents, via ion-exchange of the parent charge-balancing anions with other ‘‘polluting” anions, such as arsenites [25], arsenates [26–28], chromates [29–32], phosphates [33–38], selenites [39], selenates [40], borates [41], nitrates [42], iodates [43], perrhenates and pertechnetates [44], molybdates [28,45] or via adsorption routes, mainly on the calcined forms of the LDH [29,35,37,40,46,47]. More specifically, iron-substituted LDHs have been evaluated as adsorbents for the removal of selenites [48], chromates [49], arsenates [50], boron [41] and lead [51]. Since it has been already shown that iron-based sorbents, such as granulated ferric hydroxide [6], goethite [11,12], akaganéite [13,52] and others, exhibit remarkable properties for the removal of phosphorus from aqueous solutions, it would be of interest to combine the anion-exchange properties of LDHs with the affinity of iron towards the anions of P. The synthesis of Fesubstituted LDH materials and of their calcined analogues has been extensively studied previously [53–57]. Although there are few studies available [33,58], that have shown the potential of the iron-modified LDH materials as phosphates sorbents, more systematic studies are still required for the systematic investigation and optimization of this sorbent/process. In the present work, Fe(III)-modified hydrotalcite-like materials (with varying degree of aluminum substitution by iron) have been studied as sorbents for phosphate removal, in their as-synthesized or calcined form. In addition, the effect of the type of exchangeable 2 anions (NO 3 , Cl , CO3 ) on the effectiveness of the LDH materials as phosphate anion sorbents, has also been investigated. It was shown that the calcined form of a fully Fe(III)-substituted LDH material can be a very efficient sorbent for phosphate removal from aqueous solutions. A thorough physicochemical characterization of both the as-synthesized, calcined and P-loaded samples enabled us to rationalize the significant differences in the sorption capability between the as-synthesized LDH materials and the mixed-oxides derived from their calcination. carbonates was significantly lower (as shown in Table 1), yielding the sample labeled ‘‘LDH2”. In addition, a third Mg–Al sample was synthesized with low concentration of carbonates and by using chlorides as source metal salts instead of nitrates (sample labeled ‘‘LDH3”). The LDH structure was further modified by adding varying amounts of Fe(III), which partially or totally substituted the Al(III) in the octahedral sheets; the procedure was similar to that for the synthesis of LDH1 sample and involved an aqueous Fe(NO3)39H2O solution, as Fe(III) source. Three samples (labeled ‘‘LDH4”, ‘‘LDH5”, ‘‘LDH6”) were prepared, having the following molar ratios Mg/Fe(III)/Al: 3/0.4/0.6, 3/0.8/0.2, 3/1/0 (Table 1), with the last one resembling the structure of pyroaurite-like anionic clays. In all cases, after initial mixing of all the solutions, and allowing for the precipitate to form, the solid–liquid dispersion was stirred for 2 h at room temperature and then for 18 h at hydrothermal conditions in sealed polypropylene bottles at 65 °C (±2 °C). The precipitates were filtered, washed with double-distilled water (until the filtrate solution was free of nitrates or chlorides) and were dried at room temperature overnight. A small amount of each dried LDH sample was further calcined at 450 °C in air for 4 h, in order to convert them to their corresponding mixed oxides. The calcined samples were named as ‘‘LDH-calc”. 2.2. Physicochemical characterization of LDH sorbents The total metal (Mg, Al, Fe) content of the samples was determined by Atomic Emission Spectroscopy (ICP-AES) (Plasma 40, Perkin–Elmer) after appropriate dissolution of the solid samples. The content of carbonates was determined from C analysis using a LECO 800 CHN Analyzer. The X-ray powder diffraction (XRD) was utilized for the identification of the crystalline phases of the LDH samples or the respective mixed-oxide samples. XRD patterns were obtained using a Siemens D-500 automated diffractometer (Cu Ka radiation, k = 1.5418 Å) operating at 45 kV and 100 mA; counts were accumulated in the range of 5–75° every 0.02° (2h) at a scan speed of 1° (2h)/min. Specific surface area (SSA) and porosity characteristics of the samples were determined from adsorption–desorption isotherms of nitrogen, which were obtained at 196 °C on an Automatic Volumetric Sorption Analyzer (Autosorb-1, Quantachrome). Prior to the determination of the adsorption isotherms, the samples were evacuated overnight at 90 °C (for the as-synthesized samples) or 430 °C (for the calcined samples) under 1.0 103 mbar vacuum. The relatively low outgassing temperature in the case of the assynthesized samples was applied in order not to have any destruction or re-organization of the layered structure. The particles morphology was examined by Scanning Electron Microscopy (SEM) images which were taken on a JEOL JSM-6300 Scanning Microscope. 2. Experimental 2.3. Sorption experiments 2.1. Synthesis of Layered Double Hydroxides (LDHs) and the respective calcined (LDH-calc) materials The parent Mg–Al hydrotalcite sample was synthesized based on a well-established procedure [24]. In a typical synthesis, an aqueous solution containing 0.3 mol of Mg(NO3)26Y2J and 0.1 mol of Al(NO3)39H2O was slowly added to an aqueous solution containing 0.25 mol Na2CO310H2O under vigorous stirring at room temperature, maintaining the pH between 8 and 10 by adding a 50% (w/w) NaOH aqueous solution dropwise. This procedure aimed at the synthesis of the ‘‘standard” hydrotalcite sample (LDH1) having mainly carbonates as charge-balancing anions (see Table 1). A variant of the ‘‘standard” hydrotalcite sample, was synthesized following the same procedure, except that the initial concentration of The sorption of phosphates was studied by equilibrium experiments of the batch type. In a typical experiment, a 50 mL phosphate aqueous solution, prepared with potassium dihydrogen phosphate (KH2PO4, Merck, pro analysi), was mixed with an appropriate amount of LDH sorbent (typically 50 mg) in a conical flask. The initial P concentration of the solutions varied from 10 to 500 mg P/L while fresh working solutions were prepared daily. The pH of the P-solution, initially 6–6.5, was not adjusted, and after the sorbents were added its value increased to 6.5–7 (the pH of the suspension of the LDH sorbents in water was found to be 8.4–8.7 for the as-synthesized samples and 9.5–10 for the calcined samples, irrespective of the presence of Fe(III) or not in the LDH structure). The flasks were then shaken in a water bath at room 429 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 Table 1 Physicochemical properties of Mg–Al and Fe(III)-substituted LDH samples. Sample Composition of LDH samples d(003) d(110) a c In synthesis mixture In solidsc (Å) (Å) (Å) (Å) (m2/g) (cm3/g) Mg3Al Mg3Al Mg3Al Mg3Fe(III)0.4Al0.6 Mg3Fe(III)0.8Al0.2 Mg3Fe(III) Mg2.63Al Mg2.85Al Mg2.53Al Mg2.46Fe0.41Al0.60 Mg2.59Fe0.75Al0.20 Mg2.67Fe 2.5 0.2 0.2 2.5 2.5 2.5 0.65 0.39 0.34 0.62 0.54 0.67 7.708 7.849 7.868 7.691 7.781 7.736 1.527 1.531 1.530 1.534 1.548 1.554 3.054 3.062 3.060 3.068 3.096 3.108 23.124 23.547 23.604 23.073 23.343 23.208 83 (256)e 72 64 (281) 73 55 53 (143) 0.53 (0.86)e 0.27 0.38 (0.56) 0.39 0.50 0.58 (0.94) Q¼ ðC init C fin ÞV m ð1Þ where m (g) was the amount of sorbent used, V (L) the volume of the solution, Cinit and Cfin the initial and final P concentrations of the solution (mg L1) and Q (mg/g) the amount of P sorbed on the solid. Isotherms of P uptake (Qeq) versus concentration of P at equilibrium in solution (Ceq) were plotted for every sorbent; all experiments were done in triplicate, and the data plotted are the average of the three replications. The relative standard deviation in the analysis of phosphates was less than 4%. The effect of contact time on P uptake (kinetic measurements) and on pH variation was also studied by conducting sorption experiments using the same batch system and solutions with initial P concentration of 50 mg P/L. Samples were taken in regular intervals and P was determined as in the case of the equilibrium sorption experiments. Regeneration/re-use experiments were performed using a mixed aqueous solution of NaCl (5 M) and NaOH (0.1 M). In a typical regeneration experiment, 0.2 g of the loaded with phosphates LDH sorbents were mixed with 200 mL of the above solution and stirred for 24 h at room temperature. The solid sorbents were separated by filtration and the desorbed/extracted phosphorus was measured in the clear filtrate solution. The LDH samples were further washed with deionized water and dried at room temperature. They were then characterized by XRD and were subjected to successive sorption/regeneration cycles in order to evaluate their reusability. The sorption experiments were performed as above using solutions with initial P concentration of 100 mg P/L. 3. Results and discussion 3.1. Physicochemical characteristics of Mg–Al and Fe(III)-substituted LDH materials 3.1.1. As-synthesized (not calcined) LDH materials Representative XRD patterns of the LDH materials are shown in Fig. 1. The XRD patterns of all the synthesized Mg–Al and Fe- 110 113 Mg 3 Fe(III) (LDH6) 018 temperature until the solution reached equilibrium; 24 h were found by preliminary experiments to be sufficient for the sorbent–ion mixture to reach equilibrium. The suspension was then filtered by using a 0.45 lm membrane filter and the filtrates were analyzed for phosphate concentration. Phosphate anions in aqueous solutions were determined by atomic absorption spectroscopy (AAS) at 880 nm, following the ascorbic acid method [59]. Phosphate uptake by the sorbent was calculated by the following equation: 012 015 e 006 d Nitrate salts were used for the synthesis of all samples except for LDH3 (chloride salts). From ICP-AES chemical analysis of the synthesized LDH samples. Based on the results from elemental (Carbon) analysis and ICP-AES analysis (for metals Al, Fe) of the synthesized LDH samples. From N2 sorption measurements, BET method. Numbers in parentheses correspond to surface area and pore volume of the mixed-oxide samples (LDH-calc) derived from calcination of the respective LDH sample. 003 c Pore volume at P/P0 = 0.99 In solidsb 3+ 3+ CO2 3 /(Al +Fe ) mole ratio Intensity (arb. units) a b Specific surface aread In synthesis mixturea Mole ratio of metals LDH1 LDH2 LDH3 LDH4 LDH5 LDH6 Lattice parameters (from XRD data) Mg3 Fe(III)0.4 Al0.6 (LDH4) Mg3 Al (LDH1) 5 15 25 35 45 55 2θ (degrees) 65 75 85 Fig. 1. XRD patterns of representative LDH materials: standard Mg3Al–CO2 3 hydrotalcite (LDH1) and partially (LDH4; Mg3Fe(III)0.4Al0.6–CO2 3 ) or totally 2 (LDH6; Mg3Fe(III)–CO3 ) Fe(III)-substituted LDH materials. substituted LDH samples, exhibit the characteristic reflections of the hydrotalcite structure and accordingly, the patterns can be indexed in a hexagonal lattice with an R3m rhombohedral space group symmetry [21,22]. The high intensity of the main reflections, i.e., the (0 0 3) at 11–12° 2h, the (0 0 6) at 23° 2h, and the (0 1 2) at 34–35° 2h, reveals that the samples are highly crystalline. The value of the crystallographic parameter a, which corresponds to the cation–cation distance in the brucite-like layer of the LDH samples, has been calculated from the d-spacing of the (1 1 0) reflection (a = 2d110). The value of parameter c, which is related to the thickness of the brucite-like layers and the interlayer space, has been also calculated from the d-spacing of the (0 0 3) reflection (c = 3d003); these values are given in Table 1. The values of parameters a and c (3.054 and 23.124 Å, respectively) for the LDH1 sample, which was synthesized in excess of carbonates, were those expected for a Mg–Al hydrotalcite sample with Mg/Al 3 and most of the charge-balancing anions being CO2 3 [21,60–62]. This is 3+ ratio determined for sample further supported by the CO2 3 /M LDH1 (Table 1), which is higher than the theoretical one (0.65 instead of 0.5 if we consider that each bivalent CO2 3 should compensate one cationic charge generated by each M3+ atom in the LDH 430 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 structure). The higher value of the ratio could be ascribed to nonstoichiometric sorption of carbonates on the charged surface of LDH. While the value of parameter a practically remains the same in samples LDH2 and LDH3 since the same metals (Mg, Al) exist in the LDH structure and in the same ratio, the value of parameter c increases slightly due to partial replacement of carbonates in the interlayer space by nitrates (in LDH2) and chlorides (in LDH3), since these two anions result in higher d-spacing compared to carbonates [21,55,62]. This is again verified by the determined CO2 3 / M3+ ratio (Table 1), which is lower than 0.5 for both the above samples. Gradual isomorphous substitution of Al3+ (with ionic radius 0.50 Å) for Fe3+ (ionic radius 0.64 Å) in the LDH structure (samples LDH4, LDH5 and LDH6) resulted in higher a values, the increase being more pronounced in the fully substituted sample LDH6 for which a = 3.108, as expected for the pyroaurite structure [21]. The increase of the value of parameter c was marginal for these three samples, since all of them contained mainly carbonates in the interlayer space (Table 1). The a value appears to be very sensitive to the type of the M2+ and/or M3+ cations, since in a previous study where Fe(II) substituted Mg(II) in the LDH structure, this value was decreased from the Mg–Al sample to the MgFe(II)–Al sample since the ionic radius of Fe(II) is smaller than that of Mg(II) [56]. The chemical analysis by ICP-AES showed that the determined M2+/M3+ ratio in all the synthesized samples (Table 1) was similar to the nominal ratio used in the synthesis mixture, indicating the successful formation of the LDH structure in accordance with the XRD results. The N2 adsorption–desorption isotherms of representative Mg–Al and Fe-substituted LDH samples are shown in Fig. 2; the inset shows the pore size distribution determined by the Barrett– Joyner–Halenda (BJH) analysis using the adsorption data. The adsorption isotherms of the Mg–Al LDH samples exhibit the characteristics of the types II and IV isotherms (according to IUPAC 800 3 -1 N2 volume adsorbed (cm g / STP) 1000 Dv(log d)(cc/g) . 1200 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 (B) (E) (A) (D) (E) (C) 10 100 1000 Pore Diameter (Å) 10000 600 (D) 400 200 (C) (B) (A) classification); the former type is usually associated with non-porous or macroporous materials which allow unrestricted monolayer–multilayer adsorption to occur at high P/P0 values, while the latter type is related to mesoporous materials [63]. The isotherms of the Mg–Al samples (as can be seen in Fig. 2 for LDH1 and LDH2) exhibit clear hysteresis loops, which are characteristic for the type IV adsorption isotherms. The shape of the hysteresis loop changes from sample LDH-1 (Mg3Al with more carbonates) to sample LDH2 (Mg3Al with relative less carbonates in the presence of nitrates). The hysteresis loop for LDH2 resembles type H1 loops (IUPAC classification) which are related to relatively uniform mesopores, while the loop for LDH1 tends to adopt the shape of type H3, which is related with slit-shaped pores or voids created within aggregates of platy particles [63]. The isotherms (not shown for brevity) of sample LDH3 (Mg3Al with relative less carbonates in the presence of chlorides) show an intermediate shape between those of LDH1 and LDH2. Similar N2 adsorption–desorption isotherms have been previously shown for Mg–Al LDH materials [56]. The adsorption isotherms of Fe-substituted LDH samples resemble more those of type II, mainly at high Fe loadings (samples LDH5 and LDH6), similarly to previously reported results [53]. Furthermore, the hysteresis loops observed in the isotherms of Mg–Al LDH samples, tend to be minimized in the Fe-substituted samples (LDH4, LDH5, LDH6). The pore size distributions (PSD) of the LDH samples (inset in Fig. 2) are relatively broad (compared for example to the PSD of ordered mesoporous materials of the MCM-type). The Mg–Al LDH2 sample which contains carbonates and nitrates in the intragallery region exhibits the narrower distribution with an average pore diameter of about 20 nm while the distribution for LDH1 (contains mainly carbonates in the galleries) is broader and centered at about 40 nm. The pore size distribution for LDH3 (not shown) which contains carbonates and chlorides (instead of nitrates) is similar to that of LDH2 exhibiting maximum at about 30 nm. The pore size distribution for LDH4 (Fe-substituted sample with low Fe loading; 40% substitution of Al) resembles that of LDH2, being relatively narrow and exhibiting a maximum at about 30 nm. On the other hand, as the Fe loading is increased in samples LDH5 (80% substitution of Al) and LDH6 (100% substitution of Al), the distributions become broader and the average pore diameter increases significantly (about 60 nm for LDH5 and >100 nm for LDH6). The specific surface area (BET method) and the total pore volume for all the LDH samples are given in Table 1. It can be seen that sample LDH1 exhibits the highest surface area (83 m2/g) among the Mg–Al LDH samples as well as the highest total pore volume (0.53 cc/g). The addition of Fe induces a gradual decrease in surface area (lowest at 53 m2/g for LDH6). On the other hand, the total pore volume remains high (except in the case of sample LDH4). No microporosity (by V–t plot analysis) has been found in all samples. The particle morphology of the LDH samples can be seen in the SEM images presented in Fig. 3. The particles of both Mg–Al and Fe-substituted LDH samples are aggregates (1–10 lm) of smaller primary crystallites with irregular size and shape, and rough surface. However, the particles of the Mg–Al LDH1 sample appear to be denser compared to those of the Fe-modified LDH6 sample, in which they are formed by the aggregation of very small platy crystallites. 0 0.0 0.2 0.4 0.6 0.8 1.0 P/Po Fig. 2. N2 adsorption–desorption isotherms and pore size distribution based on BJH analysis of adsorption data (inset) for representative as-synthesized LDH samples: 2 (A) LDH2 (Mg3Al–CO2 3 =NO3 ), (B) LDH1 (Mg3Al–CO3 ), (C) LDH4 (Mg3Fe(III)0.4Al0.6– 2 2 CO2 3 ), (D) LDH5 (Mg3Fe(III)0.8Al0.2–CO3 ), (E) LDH6 (Mg3Fe(III)–CO3 ); isotherms are offset by 150 cm3/g. 3.1.2. Mixed-oxides derived from calcination of LDH materials The as-synthesized LDH samples were calcined in air at relatively low/moderate temperature (450 °C) in order to convert them to the respective mixed oxides (LDH-calc). Characterization data for the mixed oxides are presented in Fig. 4 (XRD) and Fig. 5 (N2 adsorption–desorption isotherms); porosity characteristics (surface area and total pore volume) are given in Table 1. The XRD pat- 431 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 2 Fig. 3. SEM images of (a and b) LDH1 (Mg3Al-CO2 3 ) and (c and d) LDH6 (Mg3Fe(III)-CO3 ). 5 15 25 35 45 2θ (degrees) 55 65 75 Fig. 4. XRD patterns of the mixed-oxides derived from calcination at 450 °C in air of 2 the samples LDH1 (Mg3Al-CO2 3 ) and LDH6 (Mg3Fe(III)-CO3 ). terns of both the Mg(Al)O (derived from LDH1) and Mg(Fe)O (derived from LDH6) correspond to that of the MgO phase (periclase) [24,53,57]. The shape of the N2 adsorption–desorption isotherms (Fig. 5) for both mixed oxides is similar to that observed for the corresponding parent samples (Fig. 2). However, the surface area and total pore volume have been significantly increased in all cases, as can be seen in Table 1 for the calcined samples, in accordance with previously reported results [53]. No microporosity has been determined in the mixed oxides (similar to the parent samples), indicating that the observed increase of surface area and pore (B) 0.8 0.6 0.4 0.2 0.0 10 3 Mg(Al)O mixed oxide from calcination of LDH1 (A) 1.0 Dv(log d) (cc/g) 800 -1 N2 volume adsorbed (cm g / STP) Intensity (arb. units) . 1000 . 1.2 Mg(Fe)O mixed oxide from calcination of LDH6 600 100 1000 Pore Diameter (Å) 10000 (B) 400 200 (A) 0 0.0 0.2 0.4 0.6 0.8 1.0 P/Po Fig. 5. N2 adsorption–desorption isotherms and pore size distribution based on BJH analysis of adsorption data (inset) for representative mixed-oxides derived from calcination of the LDH samples: (A) from LDH1 (Mg3Al–CO2 3 ) and (B) from LDH6 3 (Mg3Fe(III)–CO2 3 ); isotherms for (B) are offset by 400 cm /g. volume is mainly attributed to the increased mesoporosity in the calcined LDH samples. This is also corroborated by the presence 432 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 of the relatively small peak in the pore size distribution curve of both mixed oxides shown in Fig. 5, which exhibit maxima in the range of 2.4–3.5 nm. No significant changes in the morphology of the particles could be identified after calcination, at least at the micrometer scale, as evidenced from SEM images of the mixed oxides (not shown for brevity), compared to the parent LDH samples. 3.2. Removal of phosphates with the LDH sorbents 3.2.1. Sorption by as-synthesized LDH samples There has been considerable interest in the use of LDHs to remove negatively charged species from surface water and wastewater. LDHs can take up anion species from solution by three different mechanisms: surface adsorption, interlayer anion-exchange and re-construction of a calcined LDH precursor by the ‘‘memory effect” [64,65]. The anion-exchange process of the as-synthesized (not calcined) LDHs is mainly influenced by the charge-balancing anions in the interlayer and the layer charge density. Fig. 6a presents the effect of Mg–Al LDHs charge-balancing ions on phosphates sorption ability. The maximum phosphate uptake of the ‘‘standard” Mg–Al LDH (LDH1) having mainly carbonates in the interlayer was found to be 15 mg P/g sorbent, while the sorption affinity was increased, when the carbonate ions were replaced partially by nitrates or chlorides. The Mg–Al LDH sample (LDH3), which contains both carbonates and chlorides, exhibited a higher sorption capacity for lower P initial concentrations compared to the carbonate/nitrate containing sample (LDH2). However, the maximum uptake for these two sorbents was similar (about 28 mg P/g). The observed relatively low sorption capacity for all the as-synthesized LDH samples can be attributed to the high affinity of the Mg–Al hydrotalcite structures for carbonate anions [21]. On the other hand, when a Mg–Al LDH sample containing mainly chlorides as charge-balancing anions was tested, the sorption capacity was increased to 80 mg P/g sorbent. This LDH sample was prepared by calcination of the parent Mg–Al LDH sample which contained mainly carbonates, consequent loading with phosphates and regeneration with alkaline solution of NaCl, as described in the experimental section and in the results of Section 3.2.4 and Table 3. The superior performance of the Mg–Al LDHs containing chlorides as charge-balancing anions for the removal of phosphates has also been previously recognized [27,34]. a With regard to the iron-substituted LDHs (samples LDH4, LDH5 and LDH6, having mainly carbonates as charge-balancing anions) in which Al3+ was partially or totally substituted by Fe3+, we can observe a gradual decrease in phosphates removal efficiency by increasing the iron loading (Fig. 6b). The performance of LDH4, in which only a small portion (40%) of Al3+ was substituted by Fe3+, is similar to that of the parent LDH1, while both LDH5 (80% substitution of Al3+ by Fe3+) and LDH6 (total substitution of Al3+ by Fe3+) samples exhibited a lower sorption ability. The structural (XRD), porosity (N2 sorption) and morphological (SEM) characteristics of the Mg–Al and Fe-substituted LDH samples, as described above, do not differ to such a significant extent, so as to support the observed lower P sorption ability of the latter type of sorbents. Therefore, it may be postulated that the replacement of Al3+ by Fe3+ in the LDH structure strengthens the bond between the doublehydroxide layer and carbonates by increasing the positive surface charge, leading to an increased affinity for carbonates over other anions. 3.2.2. Sorption by mixed-oxides derived from calcination of LDH The mixed oxides (LDH-calc) that derive from the calcination of the LDH solids exhibit a much higher surface area (as is also evidenced from the samples of our work, see Table 1) and they usually show superior sorption properties compared to the parent LDH samples [35,40]. The sorption results for the mixed-oxides derived from the calcination of the LDH samples are shown in Fig. 7. It can be seen that for both the Mg–Al and Fe-modified LDHs, the sorption efficiency of their calcined analogues (mixed oxides) is much higher than that of the corresponding parent LDH samples. The maximum phosphate uptake by the calcined Mg–Al LDH sample that contained mainly carbonates (LDH1), for the range of phosphate concentration tested, was found 220 mg/g, 15-fold higher than the corresponding as-synthesized sample (Fig. 7a). The behavior of the calcined LDH2 sample (parent LDH contained both carbonates and nitrates) is similar to that of LDH1. On the other hand, calcination of the Mg–Al LDH sample which contained both carbonates and chlorides (LDH3) resulted in a lower sorption capacity compared to the other two calcined LDHs. With regard to the Fe-substituted samples, the reverse trend is observed for the sorption efficiency of the calcined LDHs compared to the as-synthesized materials. Increasing the loading of Fe3+ in the parent LDH4, LDH5 and LDH6 samples resulted in monotonic increase of b 100 100 LDH as - synthesized LDH1[Mg 3Al-CO 3 ] LDH4 [[Mg3Fe(III)0.4 Al0.6-CO3] LDH5 [Mg 3Fe(III)0.8 Al0.2-CO3 ] Qeq [mg P/g] Qeq [mg P/g] LDH6 [Mg 3Fe(III)-CO3] 10 10 LDH3 [Mg3Al-Cl / CO3 ] LDH2 [Mg3Al-NO3 / CO3] LDH as - synthesized LDH1 [Mg3Al-CO3] 1 0.001 0.01 0.1 1 10 C eq [mg P/L] 100 1000 10 4 1 0.001 0.01 0.1 1 10 100 1000 4 10 C eq [mg P/L] Fig. 6. Sorption of phosphates by various as-synthesized (not calcined) Mg–Al and Fe(III)-substituted LDH materials: Effect of (a) the type of anion and (b) the degree of Fe substitution (equilibrium batch experiments, measurements taken at 24 h). 433 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 a 1000 b 1000 LDH 1 LDH1 calcined LDH2 calcined LDH3 calcined Qeq [mg P/g] Qeq [mg P /g] 100 10 1 0.001 0.01 LDH4 calcined LDH5 calcined LDH6 calcined LDH1 LDH1 calcined 100 10 0.1 1 10 100 1000 4 10 1 0.001 0.01 0.1 1 10 100 1000 104 Ceq [mg P/L] Ceq [mg P/L] Fig. 7. Sorption of phosphates by various calcined Mg–Al and Fe(III)-substituted LDH materials: Effect of (a) the type of anion and (b) the degree of Fe substitution of the parent LDH samples (equilibrium batch experiments; measurements taken at 24 h). 3.2.3. Sorption models and mechanistic aspects In order to better understand the mechanism of P removal by the LDH sorbents, it is important to identify the nature (type) of phosphate anions present in the aqueous solution to be treated. Phosphates exist in different ionic states such as monovalent 2 3 H2 PO 4 , divalent HPO4 and trivalent PO4 ions depending on the pH of the solution. The dissociation equilibrium of H3PO4 can be written as follows [34]: 2 2 ture of H2 PO 4 and HPO4 , and at pH 9–10 as HPO4 anions. Thus, the initial anions (monovalent nitrates or chlorides and bivalent carbonates) can be exchanged by either the monovalent or bivalent phosphates available in solution, depending on its pH. Classical sorption models have been extensively used to describe the equilibrium established between the pollutant ions on sorbent and their concentration in solution, at a constant temperature. The Freundlich equation (Eq. (2)), is the most important multi-site sorption isotherm for heterogeneous surfaces. Q eq ¼ K F C 1=n eq where Qeq is the quantity of solute sorbed per unit weight of solid sorbent, Ceq is the concentration of solute in the solution at equilibrium and KF and 1/n are constants related to the sorption capacity and the sorption intensity respectively (1/n < 1). Langmuir equation (Eq. (3)), is the most important model for monolayer sorption. Q eq ¼ Q max K L C eq 1 þ K L C eq ð3Þ where KL is an energy term which varies as a function of surface coverage strictly due to variations in the heat of sorption and Qmax is the maximum loading capacity. þ þ H3 PO4 $ H2 PO4 $ Hþ $ HPO2 $ PO3 4 þ 2H 4 þ 3H 100 % removal of phosphates where pK1 = 2.15, pK2 = 7.20 and pK3 = 12.33. In the present study the pH was not adjusted or kept constant by the use of any buffer solutions. As mentioned in the experimental section, the pH of the phosphate aqueous solutions was 6–6.5 and after addition of the LDH sorbents it was raised instantly to 6.5–7. However, as it can be seen in Fig. 8, the pH changed with time and reached gradually within the first 2 h a value of 9.5 for the as-synthesized LDHs and a value of 10 for the calcined LDHs, after which it remained constant. These pH values are similar to those found for solid–water suspensions (see experimental) for the as-synthesized and calcined LDHs, respectively. This indicates that the uptake of phosphates by the sorbents and their removal from the aqueous phase is practically completed within the first 2 h of the process, and this is confirmed by the kinetic experiment curves shown also in Fig. 8, for both the parent (as-synthesized) and the calcined LDH2 sample. From speciation calculations, it was found that at pH 6.5 the phosphates exist in solution mainly as H2 PO 4 , at pH 7.5 as a 50:50 mix- ð2Þ 14 80 12 60 10 40 pH the sorption capacity of their calcined analogues (Fig. 7b). The calcined sample LDH5 (with 80% substitution of Al3+ with Fe3+) showed similar sorption behavior with that of the calcined LDH1 sample. A significantly higher maximum phosphate uptake (300 mg P/g) was however observed with the calcined LDH6 (total substitution of Al3+ with Fe3+). Das et al. [33], showed that the calcined Mg–Al LDH material was slightly more efficient for phosphates removal compared to calcined Mg–Fe LDH. A maximum loading capacity of 44 mg/g was observed in that work with the calcined Mg–Al LDH sample, which is significantly lower compared to the maximum sorption capacity measured in the present study with the calcined Mg–Fe LDH sample (300 mg P/g). The relatively lower adsorption dose (0.4 g/L) and/or initial phosphate concentration (50 mg L1) used in the work of Das et al. [33] could be the reason for this discrepancy. 8 20 LDH 2 calcined LDH 2 0 0 30 60 6 90 120 150 180 210 240 contact time (min) Fig. 8. Effect of contact time on solution pH variation and% removal of phosphates by as-synthesized (LDH2; Mg3Al–CO2 3 =NO3 ) and corresponding calcined LDH sample (Cinit = 50 mg L1) (open symbols: phosphate removal, closed symbols: pH). 434 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 a b 16 14 LDH 1c LDH 5c LDH 6c 300 12 250 10 Qeq [mg P /g] Qeq [mg P /g] 350 8 6 4 2 LDH 1 LDH 5 LDH 6 solid line: Freundlich model dash line: Langmuir model 0 0 50 100 150 200 Ceq [mg P/L] 200 150 100 50 solid line: Freundlich model dash line: Langmuir model 0 250 300 0 50 100 150 200 250 Ceq [mg P/L] 300 Fig. 9. Sorption isotherms of phosphates for three representative LDH sorbents: (a) for as-synthesized, and (b) for the calcined samples. The Freundlich model fit is indicated by the solid lines and the Lamgmuir model fit by the dashed lines. Table 2 Equilibrium parameters of the Freundlich and Langmuir models for the as-synthesized and calcined LDH sorbents. Sorbent LDH1 LDH2 LDH3 LDH4 LDH5 LDH6 LDH1-calc LDH2-calc LDH3-calc LDH4-calc LDH5-calc LDH6-calc Freundlich model Langmuir model R2 KF n R2 Qmax KL 0.97 0.96 0.90 0.94 0.94 0.97 0.92 0.93 0.74 0.93 0.84 0.96 5.69 6.13 14.64 6.07 2.78 1.41 19.95 7.96 10.98 17.14 16.68 28.60 5.47 3.64 8.56 5.86 4.20 2.93 2.36 1.84 3.67 2.87 2.39 2.25 0.63 0.71 0.61 0.62 0.60 0.82 0.89 0.89 0.88 0.88 0.83 0.94 13.12 23.78 23.29 12.19 10.10 9.69 247 215 45.9 117 134 356 0.365 0.102 1.219 0.520 0.064 0.032 0.016 0.009 0.065 0.032 0.041 0.020 mechanism involves the rehydration of mixed metal oxides and concurrent intercalation of oxyanions into the interlayer to reconstruct the LDH structure. The XRD patterns (Fig. 10) of the P-loaded calcined LDHs verified the re-construction of the Layered Double Hydroxide structure of the materials during sorption of the phosphates from the aqueous solutions. The basal spacing of the Ploaded LDH1 sample (after calcination and phosphates sorption) was 7.79 Å which is close to that observed for the parent as-synthesized LDH1 sample (Table 1). Similar basal spacing values for Mg–Al LDH with phosphates as charge-balancing anions have also been previously reported by Frost et al. [37]. However, they also showed that the basal spacing depends on the pH of the solution thus affecting the type of phosphates anion present and the degree of their hydration when attached to the LDH layer. In another 0 work, a maximum increase of the basal spacing by 0.7 Å A occurred when the chlorides of the parent Mg–Al LDH sorbent were completely exchanged with phosphates [67]. LDH6 after calcination, adsorption of phos phates & re generation with NaCl LDH6 after calcination & adsorption of phosphates Intensity (arb. units). The experimental phosphorus-uptake isotherms for all the assynthesized and calcined LDH sorbents have been fitted to the Langmuir and Freundlich equations. The isotherms for representative LDH sorbents are shown in Fig. 9. It is obvious that the Langmuir model cannot predict satisfactory the sorption properties of the as-synthesized LDH sorbents (Fig. 9a). On the other hand, the Freundlich model provides a very good fit of the sorption data points for all the as-synthesized LDH sorbents, as is confirmed by the relative high values of the correlation coefficients shown in Table 2 (each data series was fitted to the Freundlich model by employing non-linear regression analysis). Similarly, the sorption data for the calcined LDH sorbents was smoothly fitted by the Freundlich model (solid lines in Fig. 9b and data in Table 2). However, in this case, the Langmuir model provided also a reasonably good fit (dashed lines in Fig. 9b and respective correlation coefficients in Table 2), at least for the Ceq range of the present study. The maximum sorption capacity estimated from the Langmuir isotherms for the calcined Mg–Al LDH was 250 mg P/g while the respective value for the calcined Fe-substituted LDH6 (in which Al3+ has been completely replaced by Fe3+) was 350 mg P/g. This latter value is the highest maximum sorption capacity reported so far, at least to our knowledge [65,66]. The significant difference in the sorptive behavior among the calcined and the uncalcined LDHs can mainly be attributed to the different mechanisms of the anions sorption. For the uncalcined material, the sorption process is primarily due to the ion-exchange of the interlayer anions. For the calcined material, the sorption LDH1 after calcination, adsorption of phos phates & re generation with NaCl LDH1 after calcination & adsorption of phosphates 5 15 25 35 45 2θ (degrees) 55 65 2 Fig. 10. XRD patterns of LDH1 (Mg3Al-CO2 3 ) and LDH6 (Mg3Fe(III)-CO3 ) after calcination at 450 °C followed by sorption of phosphate ions and regeneration with NaCl/NaOH aqueous solution. 435 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 In order to further elucidate the mechanism of phosphates sorption by the LDH sorbents we estimated the mole ratio between adsorbed P and M3+ of the LDH materials. If it is assumed that each positive charge, generated by one M3+ atom in the LDH structure, is potentially able to participate in the sorption/anion-exchange process that occurs with the as-synthesized LDHs, then the above ratio should have a value of 0.5 if the total P adsorbed was considered as bivalent HPO2 4 . However, the values of this ratio that we estimated for all the as-synthesized sorbents which contained significant amounts of carbonates (Table 1) were between 0.03 and 0.08, indicating that only a small portion of the potentially exchangeable sites have been utilized, mainly due to the high affinity of the LDH structure for the parent carbonates, as it is explained above (Section 3.2.1). This could be also the reason why the Langmuir model does not fit the sorption data of the as-synthesized LDHs, although one would expect that sorption on the specific exchange sites on the surface of LDH layers would successfully satisfy the requirements and assumptions of that model. On the other hand, the above ratio for the Mg–Al LDH sample that contained mainly chlorides was estimated to 0.25, indicating the enhanced mobility of the chloride anions compared to carbonates. Significantly higher values of the above ratio (between 0.2 and 1.1) were however estimated for the calcined forms of the LDH sorbents. This is an additional indication that the re-construction process of the LDH utilizes a great deal of the available ‘‘pollutant” anions. The values of the above ratio which are higher than 0.5 could further suggest that sorption of phosphates occur also on sites that are not associated with the exchangeable charge-balancing anions of the LDH structure, via different type of interactions. 3.2.4. Regeneration/re-use of LDH sorbents The possibility of regeneration and re-use of sorbents is one of the desirable features of all such materials. However, it is usually difficult and rather costly part of sorption processes, accounting for over 70% of the total operating and maintenance cost of a sorption system [65]. A successful desorption/regeneration process should in principle restore the initial properties of the sorbent, while sorbates may be recovered for proper disposal or for re-use if there is such a market demand. Using various alkaline salt solutions, oxyanion-loaded LDHs have been successfully regenerated. The desorption of phosphates from the LDHs may be achieved using mixed aqueous solutions of NaCl and NaOH [35,36]. In order to investigate the regeneration/reusability of the LDH sorbents of the present study, representative samples were subjected to repeated sorption/desorption cycles, as described in the experimental section. The calcined LDH1 and LDH6 samples were loaded with phosphates and were then subjected to regeneration by treating with the alkaline NaCl solution. The desorption efficiency shown in Table 3 was 70% and 75%, respectively, for the two LDH sorbents. The regenerated sorbents were characterized by XRD (Fig. 10). Both samples exhibited the characteristics peaks of the LDH structure; however, the regenerated samples were not as highly crystalline as their as-synthesized analogues, suggesting a partial deformation of the Layered Double Hydroxide structure. Nevertheless, when the regenerated LDHs were subjected to a subsequent sorption step, they exhibited a phosphate uptake significantly higher compared to the uptake provided by their as-synthesized analogues. In Table 3 it can be seen that the regenerated LDH1 (Mg–Al LDH sample) and LDH6 (Mg–Fe LDH sample) sorbed 75 and 82 mg P/g solid which is significantly higher compared to the sorption capacity of the same LDHs in their parent, as-synthesized form in which they contained mainly carbonates as chargebalancing anions (Fig. 6 and discussion in Section 3.2.1). This increase in sorption ability is attributed to the presence mainly of chlorides in the interlayer space after the first regeneration step with concentrated NaCl solution. Table 3 Regeneration and re-use of LDH sorbents. Samplea Desorption efficiency1b (%) P uptakec (after the 1st sorption/ regeneration cycle) (mg/g) Desorption efficiency2d (%) P uptakec (after the 2nd sorption/ regeneration cycle) (mg/g) LDH1 (R) LDH6 (R) 70 75 75.2 82.0 72 74 59.6 66.9 a The samples shown in the table have undergone the following successive treatments: (1) calcination of parent, as-synthesized samples, (2) equilibrium sorption experiments for 24 h using solutions with initial P concentration of 100 mg L1, (3) regeneration with NaCl/NaOH aqueous solution for 24 h (desorption efficiency-1 in 2nd column), (4) repeat of step 2 (3rd column), (5) repeat of step 3 (4th column), and (6) repeat of step 2 (5th column). b It is estimated based on the amount of desorbed phosphates from the loaded calcined LDH samples. c These values can be compared with the P uptake by the as-synthesized LDHs since regeneration with NaCl/NaOH provided re-constructed LDH structures (Fig. 10). d It is estimated based on the amount of desorbed phosphates from the loaded regenerated LDH samples after the 1st sorption/regeneration cycle. A second regeneration step with the alkaline NaCl solution provided the same desorption efficiency (Table 3), while a subsequent sorption step led to a somehow lower phosphate uptake (80% of initial uptake). Since desorption efficiency with the specific alkaline NaCl solution seems to be stable between successive sorption/ regeneration cycles, the observed decrease in sorption ability after the second regeneration step could be attributed to partial dissolution of the LDH sorbent. We performed stability studies of representative LDH samples and it was found (not shown) that after contact with an aqueous solution of pH 7 for 24 h, a 10% of the solid LDH was dissolved, while for pH 8 and higher the loss was less than 1%. The above results indicate that the development of a stable sorption system based on LDH materials for potential practical applications requires optimization of the regeneration conditions, such as type of eluting agent(s) and pH conditions. 4. Conclusions Highly crystalline Fe(III)-substituted (with partial or complete replacement of Al3+ with Fe3+) hydrotalcite-like materials (LDHs) have been synthesized via simple co-precipitation procedures, usually applied for the synthesis of LDHs. The as-synthesized LDH sorbents, having chlorides or nitrates as charge-balancing anions in addition to carbonates, were more efficient for the removal of phosphates compared to those that possessed mainly carbonates in the interlayer space due to the high affinity of these solids for carbonates. Replacement of Al(III) by Fe(III) in the LDH samples containing carbonates led to a small decrease in sorption efficiency, indicating a stronger bonding of carbonates due to the presence of Fe(III). When the anions were mainly chlorides the LDH sorbents exhibited significantly higher phosphates’ uptake (as high as 80 mg P/g sorbent) compared to the samples containing mainly carbonates. The calcined forms of the LDHs were more effective sorbents; a maximum sorption capacity (estimated by the Langmuir fit of the sorption data) of 250 mg P/g was observed for the calcined Mg–Al LDHs and 350 mg P/g for the calcined Fe(III)-substituted sorbent. This latter value is the highest one reported so far, at least to our knowledge, for the various types of phosphates sorbents that are being studied. The sorption data for both the as-synthesized and calcined LDHs was best fitted by the Freundlich model, while the Langmuir model exhibited also an acceptable fit of the sorption data for the calcined LDHs and it was used in order to estimate the maximum sorption capacities for these sorbents. It was also shown that only a relatively small portion of the positively charged sites (exchangeable anions) were 436 K.S. Triantafyllidis et al. / Journal of Colloid and Interface Science 342 (2010) 427–436 utilized in the as-synthesized LDH sorbents during removal of phosphates via ion-exchange pathways. On the other hand, the significant higher amount of phosphates sorbed on the calcined LDHs (30-fold higher removal efficiency compared to the as-synthesized LDHs) can be attributed to both the re-construction of the layered structure which utilized a great deal of phosphates as well as to the adsorption on sites different from the interlayer anion-exchange sites, which can exist on the external surface or on defects of the LDH crystals. Both the Mg–Al and Fe-substituted LDH sorbents were successfully regenerated with mixed aqueous solution of NaCl and NaOH and were reused with a small loss of sorption efficiency. Acknowledgments The partial support from the European Union and the Greek General Secretariat for Research and Technology via programme EPAN is gratefully acknowledged. 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