Dear Chairmen´s,
after a successful fair and
in front of interesting and challenging new activities please see here
some actual materials regarding Industrie 4.0.
We keep you updated,
any feedback is welcome!
Xaver Schmidt
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
PROFINET –
The Backbone for
Industrie 4.0
Agenda
Marketing Presentation
SPS/IPC/Drives 2015
Additional actual Marketing Material
AdHoc WG
Our Position
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Growing challenges for the industries world wide
sustainable competitiveness
Reducing
the time to market
• Shorter innovation cycles
Enhancing flexibility
• More complex products
• Individualized mass
production
• Larger data volumes
• Volatile markets
• High productivity
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Increasing
efficiency
• Energy and resource
efficiency as key
competitive factors
Communication is key
Cloud
New
Production
Technology
Individualized
Products
Interconnected Production
Digitalization
Lot Size 1
Security
New Business
Models
Standardization
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Self Optimization
Energy Management made easy
Controller
HMI
Additional hardware
DC24V
Distributed
I/O
Motion Control
& Drives
Foto source: Siemens
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Energy Management: realized savings
Ready for operation: 2.200 W
Breaks(after 20s):
PROFIenergy:
Potential / Robot:
900 W
90 W
~ 200 W
500 Robots 200 W each, 52 Weekends/24h  Savings: 124,8 MWh
Foto source: Siemens
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Condition Monitoring – Standardized Reference architecture
Vibration
…
Speed
Acceleration
torque
DMS und Telemetrie
Foto source: Siemens
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Big Data enables new business models
Grain Management
Temperature & moisture
sensors collect data from
stored grain
Hazard Monitoring
Temperature &
motion sensors
monitor grain
elevators
Why PROFINET?
Uptime!
Real time!
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Powerful Networks
10
Bandwidth
Usability
New Requirements
Cloud
Enterprise level
Production level
Realtime
Produktionsnetz
Field level
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Energymanagement
Condition
Monitoring
Focused on the future since 25 years
1989: PROFIBUS
Standardized Fieldbus
enables modularization
2001: PROFINET
New possibilities with
Ethernet in the field level
Use Cases
• Condition monitoring
• Energy Management
• Asset management
• …
Experts
Industrie 4.0 WG •
• PROFIBUS & PROFINET
Users / Vendors
Universities •
World wide
•
network
• FDI
2008: PROFIenergy
• OPC UA, TSN, IPv6
• …
Technology
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
1995: PROFIsafe
One network for more
efficient engineering
Productivity gain with new
communication profiles
Summary
Stabile Basis
• World wide use
• Profiles for simplified Engineering
• Proven in use in all industries
Future Proven Architecture
• Seamless use of TCP/IP
• Standard Ethernet
• Deterministic real time
The Backbone for Industrie 4.0
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Agenda
Marketing Presentation
SPS/IPC/Drives 2015
Additional actual Marketing Material
AdHoc WG
Our Position
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
SPS- Demo walls with one common motto
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
SPS 2015
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Press Release
PROFINET – The backbone for Industrie 4.0
Nuremberg, November 25, 2015: PI (PROFIBUS & PROFINET International) is purposefully driving the subject of Industrie 4.0 and is laying out the steps for future-proof
further development of today's proven solutions. To this end, PI has started a working group with more then 30 participants from different member companies, whose first
step will be to define use cases relevant for Industrie 4.0. Furthermore, it will assess existing and new technologies from the standpoint of use in Industrie 4.0 production
systems and analyze the standardization environment. The objective is to identify requirements for communication that are important in the Industrie 4.0 environment and to
standardize them as further development of PI technologies.
It is already clear today that PROFINET, with its openness for TCP/IP and its standard Ethernet based technology, has a future-proof architecture that forms a basic
prerequisite for Industrie 4.0. Evidence of this is given in the ARC white paper "How PROFINET and Industrie 4.0 Enable Information-Driven Industries" (available for free
download at: http://www.profibus.com/industrie_4_0), which presents the background and motivation for the transformation of industry with possible solutions.
The growing challenges of industry, such as the need for shorter time-to-market and greater flexibility and efficiency, are not new and are not a surprise. Further
technological developments such as digitization, cloud connection, and activities of standardization groups open up new solutions and new business ideas. All of these new
solutions share a common requirement: availability of powerful, future-proof communication. Examples of this already exist today.
Energy-saving production is only possible at a reasonable cost when switch-on/switch-off of energy and energy measurement can be easily implemented by a cross-vendor
profile in the engineering phase.
Besides the continuous device diagnostics, preventive maintenance (condition monitoring) of devices, machines and plant units requires easy "downward" penetration to
comprehensive sensor data via IO-Link as well as a powerful communication path to the controller or an evaluation system.
Plant availability can be increased by handling process data not only in the local controller but also by making it available to cloud applications for remote diagnostics and
optimization. An open powerful communication, such as via OPC UA, is used for this.
Today's solutions already have important properties for these applications. But it's not just the requirements for transmission bandwidth and real-time capability that are
increasing. The profiles available up to now with their semantics for operational data exchange will also be extensively expanded and standardized for the other phases of
the life cycle of a device or plant. That can already be derived today from the results of the Industrie 4.0 platform.
PI will also approach these challenges in a proven manner. Users, manufacturers, and specification experts will advance the technology on the basis of real use cases. Of
course, technologies such as TSN, IPV6, and OPC UA will be taken into consideration in the process and integrated suitably.
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Press Release
Industrial communication for the process industry
in the context of Industrie 4.0
Nuremberg, November 25, 2015: The technologies of PROFIBUS & PROFINET International (PI) have been firmly established in process automation for years.
PROFIBUS PA is recognized as the most powerful proven fieldbus solution. PROFINET has been expanded in response to specific requirements from users in the
process industries. As a backbone PROFINET is therefore ideally suited for the merging of process data stored in control systems and field devices. This was
reason enough for PI to merge these two market leading technologies from PI into a future-oriented solution that will enable operators of process-related plants to
continue using proven installed technology and to simultaneously access the latest technologies and Industrie 4.0.
To achieve this goal, a corresponding multi-phase project with support of well-known users was launched within PI to establish PROFINET broadly in all sectors of
the process industry down to the field level. The project objectives are, on the one hand, medium-term objectives, for the deliberate purpose of adapting to
technologies currently undergoing development or specification. On the other hand, the use of PROFINET is already a reality for process-related applications that
do not require explosion protection (such as the water/wastewater and food sectors). Here PROFINET as system bus not only carries out the backbone function
but also already extends down to the field level, where it provides functions such as network diagnostics and topology detection. Already specified and thus
foreseeable are products and solutions in which existing or new PROFIBUS PA segments can be connected to PROFINET via intelligent, cross-vendor
standardized link components (proxy technologies) with little engineering effort. Work is currently underway on an update to the profile for PA devices that will
enable direct connection of process field devices to PROFINET and the corresponding mapping for use in non-hazardous areas. As a particularly ambitious goal,
current efforts for an Ethernet solution for hazardous areas and long cable distances are being intensively pursued.
Industrie 4.0 requires Industrial Ethernet as its "lifeline", and PROFINET is very well suited for that. The project launched by PI will merge PROFIBUS PA and
PROFINET by first connecting existing PA solutions followed by gradual integration or development of PROFINET technologies needed for PA. This procedure will
make PROFIBUS PA into a future-proof building block for Industrie 4.0 applications in process technology.
Details on the "Industrial Ethernet in the Process Industry" project are contained in a PI white paper available for free download at:
http://www.profibus.com/whitepaper_pa.
***
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Agenda
Marketing Presentation
SPS/IPC/Drives 2015
Additional actual Marketing Material
AdHoc WG
Our Position
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Materials
19
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
http://profinews.com/2015/12/the-backbone-for-industrie-4-0/
Call for Experts:
Communication Technologies for Industrie 4.0
Marketing Presentation
SPS/IPC/Drives 2015
With the terms "Industrie 4.0" and "Industrial Internet of Things" we discuss challenges on how
more and more complex and customized products can be produced efficiently and flexibly.
Industrial communication plays a key role in this. Increasing networking of machines and
systems, data exchange with the cloud, stringent real-time requirements for I/O data, remote
services, diagnostic data and steadily increasing bandwidth requirements of Ethernet-based
traffic creates high demands on industrial networks.
Networked production of this type requires intelligent communication and thus a common
ground for the involved components. For this reason a new ad-hoc working group will be
established in PROFIBUS & PROFINET International (PI) to deal with these trends, analyze
their relevance and to develop a future strategy. The technologies standardized in PI, such as
PROFINET, provide an excellent basis for this.
Additional actual Marketing Material
AdHoc WG
Our Position
PROFINET – The
The objectives of this group are:
• Identify the role of the PI technologies (PROFINET, IO-Link, Profiles, FDI, etc.)
within the reference architecture of Industry 4.0 (RAMI)
• Consideration and evaluation of further initiatives, such as IIoT
• Prepare Industrie 4.0 use cases in industrial communication and identify customer
benefits
• Analyze new technologies and technologies known from the IT world such as TSN,
IPv6, OPC UA and their influence on networking of automation components in
Industrie 4.0 use cases
• Identify options for integration and migration of today's solutions
• Agreement with end customers/OEMs on possible future network infrastructures
For this working group we are seeking specialists in this area from users, system
manufacturers, and device manufacturers who would like to bring in their own experience and
requirements
Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation
2015and actively participate.
PG - Activities
21
I4.0@PI
Lead: Marketing-WG
Content:
Usecases
Customer
AIDA / Namur
I4.0 Papers
PI-Members
Migration
Results:
Steps:
Industrie 4.0
Requirement
Benefits
Technology
Standards
Legacy
PN, IO-L,
FDI, Profile
New
Activities
Reference
architecture
Gaps
Marketing
Wording
Measures
Competition
Migration
IPV6, OPC, TSN
Basic for standardization:
PI- WGs
other Org.
 Collection, Structuring
 Key aspects,
prioritization
 Schedule
PI / PN-Technology
is standardized
 Details Technics
 Marketing, first
measures
Message:
PI-Technologies =
Nr1-Enabler (z. B)
Marketing Presentation
SPS/IPC/Drives 2015
Additional actual Marketing Material
AdHoc WG
Our Position
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
Our Position
Future Proof Technology
TCP/IP, Openness
Standard Ethernet
Standardized Profiles
Innovations are welcome
Examples: PROFIdrive, PROFIsafe, PROFIenergy
Communication from the sensor to the cloud
and not to prevent
Active Community
Technology, Vendor, User
Market position
We have an excellent starting position - and a strong future
PROFINET – The Backbone for Industrie 4.0 – (c) PROFIBUS Nutzerorganisation 2015
PROFINET –
Der Backbone für
Industrie 4.0