ON SITE O 2 PRODUCTION SYSTEMS
O2
Other applications of O2
• Cosmetic industry and revitalization centers
• Equipment for health institutions
• Water bottling industries, Beverages/Refreshments/Beer Industries
• Fish-farms
• Wherever high quality combustion
process is used (e.g. Steel Industry)
• Pharmaceutical Industry
• Food Industry
• Diving centers (cylinders’ filling)
Available types of O2 generators – MO2CSS SERIES
GENERATOR
MODEL
O2
PURITY
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
MO2CSS
%
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
93±3
1150
1250
1350
2000
2150
2155
2205
2250
2350
3000
2275
3150
3250
3350
2505
3450
3550
4505
3650
3750
3850
3950
4050
4150
O2
SUPPLY
Nm³/h
0.6
1.2
2.3
3.2
4.5
7.0
9.3
6.6
7.8
11.0
12.5
15.0
18.0
21.0
23.3
30.0
38.0
42.0
45.0
53.0
78.0
84.0
90.0
108.0
scfh
21
42
81
113
159
247
328
233
275
388
441
530
636
742
823
1059
1342
1483
1589
1872
2755
2966
3178
3814
Recommended
volume
O2 Vessels
Lt
150
150
150
270
270
270
500
270
270
500
500
500
1,000
1,000
1,000
1,500
1,500
2,000
2,000
2,000
3,000
3,000
3,000
4,000
Recommended
Recommended
Dryer
volume
ACT Series
AIR Vessels @8bar/60°C Air/30°C
Recommended
Air Compressor
Type Power (kw)
KA2
2.2
KA3
3.0
KA4
4.0
KA5
5.5
KA7
7.5
KSA11
11.0
KSA11
11.0
KSA11
11.0
KSA11
11.0
KSA15
15.0
KSA15
15.0
KS18
18.5
KS36
22.0
KS45
30.0
KS45
30.0
KS59
37.0
KS68
45.0
KS97
55.0
KS97
55.0
KS97
55.0
KS124
75.0
KS158
90.0
KS158
90.0
2×KS97 110.0
Lt
150
150
150
270
270
270
500
270
270
500
500
500
1,000
1,000
1,000
2,000
3,000
4,000
4,000
4,000
6,000
6,000
6,000
8,000
Model
3
5
8
12
18
30
30/40
30
30
40
40
55
60
80
80
100
120
140
160
210
250
300
300
360
• Purity according to ISO 10083, Oxygen 93 European Pharmacopoeia 7.1, USP Oxygen 93
• Feed Air inlet pressure: 7–10 bar(g)
• Feed Air minimum quality class 1.4.1 according to ISO 8573.1
• Oxygen pressure: 6 bar(g) ±10%
• Flow rate reference conditions acc to DIN 1343, (0°C, 1013mbar)
• Air compressors and dryers could be oversized in order to compensate tolerances and ambient conditions impact
Due to a continuous policy of research and development, the manufacturer reserves the right to update and/or modify technical specifications without
prior notice.
COMPLETED PROJECTS OF O2 PRODUCTION IN GREECE UNTIL 2014
*Four more projects are under construction
Place - Date
of Installation
Ο2 Generator
System
1 Agios Loukas, Nosileftiki SA
(300 beds)
Thessaloniki, GR
9/2011
MO2CSS 3350
21 Nm3/h @93%±3%
2 Agios Loukas, Nosileftiki SA
(300 beds / 16 OPT)
Thessaloniki, GR
12/2011
MO
2CSS 3350
PO 3350,
21 Nm3/h @93%±3%
2nd production line.
Master/slave use
3 General Clinic of Thessaloniki
Euromedica Group
(400 beds / 8 OPT)
Thessaloniki, GR
1/2012
MO2CSS 3350
21 Nm3/h @93%±3%
4 Athens Mediclinic
(70 beds / 4 OPT)
Athens, GR
5/2012
5 Varvakio & Proio
Syros General Hospital
(100 beds / 6 OPT)
Syros, GR
6/2012
MO2CSS 2350
3/h @93%±3%
7.8
PO Nm
2350,
MO2CSS 2350
7.8 Nm3/h @93%±3%
6 Diaplasi Rehabilitation Center
(250 beds / 1 OPT)
Kalamata, GR
12/2012
MO2CSS 2250
6.6 Nm3/h @93%±3%
7 Naxos General Hospital
(30 beds / 3 OPT)
Naxos, GR
3/2013
MO2CSS 2250
6.6 Nm3/h @93%±3%
8 Palladion Rehabilitation Center
(330 beds / 2 OPT)
Tripoli, GR
4/2014
MO2CSS 2155
7,0 Nm3/h @93%±3%
9 Kalamata General Hospital
(300 beds / 10 OPT)
Kalamata ,GR
9/2014
MO2CSS 3750
50Nm3/h @93±3%
10 Kalamata General Hospital
(300 beds / 10 OPT)
Kalamata ,GR
9/2014
MO2CSS 3750
50Nm3/h @93±3%
2nd production line.
Master/slave use
Hospital
PRESSURE SWING ADSORPTION TECHNOLOGY
The autonomous systems of O2 production of
MO2CSS series are based on Pressure Swing Adsorption Technology (PSA), which is used for the separation of a gas from a mixture of gases under
pressure. A result of this process is the production
of high purity O2 (up to 99.5%).
The oxygen Generator is a modern, alternative and effective solution for the supply of Oxygen
for medical use which, by reclaiming top technology, offers many advantages in comparison
with the traditional way of supplying oxygen (through liquid oxygen tanks or cylinders):
• ECONOMY Surveys have shown that by using an oxygen generator, the total cost can be reduced by 80%.
• AUTONOMOUS There is no need for continuous acquisition of liquid oxygen or cylinders.
• SAFETY The risk that arises from the continuous need for storage, transport and switching
of the oxygen cylinders and the liquid oxygen tank is avoided.
• FUNCTIONALITY The oxygen Generators are fully automated, extremely easy to use and to
maintain.
• EXPANDABILITY There is also the ability to expand the generator system in order to increase
the supply of O2.
• LIFETIME It has been calculated that the life span of an O2 generator can reach twenty years,
supposing that the planned maintenance program is being followed.
Taking into consideration all the above as well as the current prices of liquid oxygen and electrical power, it is clear that the oxygen generator is the best and most economical solution for
the majority of the health institutions.
The full depreciation of the system is completed within a year from the first day of the investment.
Indicative table of O2 generator system suitability depending on the size (number of beds) of the facility (~Α m3/h average with peak max 40%
then ~Β m3/h). For the calculation of the most suitable model, the following equation should be used: Total minimum capacity of generator (LPM) = m number of nursery
beds ×0,75LPM + n number of special beds (ICU OPT etc) ×10LPM
Α/Α
1
2
3
4
5
6
7
Consumption average & peak*
(Α-estimation)
Main for 93% ±3%
purity Ο2 & exit
pressure >6 bar (Β)
1,2m3/h
2,3m3/h
One generator
with one source
to supply air
according
to the table
2×2
2,5 – 8m3/h
4,5m3/h
One generator
with one source
to supply air
according
to the table
Small Hospital
Nursing Beds: <100
Intensive Care ICU: 5
Surgery: 4 recovery: 4
External clinics: 20
Medium Hospital
Nursing beds: 250
Intensive Care ICU: 12
Surgery: 12, Recovery: 8
External clinics: 30
Big Hospital
Nursing Beds: <400
Intensive Care ICU: 14
Surgery: 12, Recovery: 8
External clinics: 35
Big Hospital
Nursing beds: 700
Intensive Care ICU: 22
Surgery: 20, Recovery: 10
External clinics: 35
12 – 16m3/h
15,4m3/h
20 – 30m3/h
Very Big Hospital
Nursing Beds: 900
Intensive Care ICU-CCU: 30
Surgery: 20, Recovery: 10
External clinics: 35
Nursing Institution
Information
Medical CenterPeripheral clinic
Nursing beds: 5
Intensive Care-CCU-ICU: 0
Surgery: 1, Recovery: 1
External nursing clinic: 5
Medical Center
- Small Hospital
Nursing Beds: 20
Intensive Care-CCU-ICU: 2
Surgery: 2, Recovery: 2
External clinics: 5
Weight
(kg)
Min level
- height max
(meters)
7,5
<500
2×2×2
The use of Scroll compressor is recommended in order to avoid maintenance services. The produced air can also be used for
the creation of vacuum by using OXYVACUUM machines. (Venturi effect)
2×5
10
<1.000
4×4×2
It is possible to use only one pattern of
source of air, which is also going to be connected with the network of breathing air (if
there are enough machines) or with one independent compressor and it will work in
parallel with the gas cylinder system
2×5+3 like 4 sources.
Two generators
running in
parallel with two
sources of air
2×15
67
4500
5×5×3,2
25m3/h
Two generators
running in
parallel with two
sources of air
2×20
90
7000
7×7×3,2
30 – 45m3/h
45m3/h
2×25
250
15000
8×8×3,8
45 – 66m3/h
66m3/h
Two or more generators
running in parallel
with at least 3 sources
of air (2 working,
one for reserves)
Two or more generators
running in parallel
with at least 3 sources
of air (2 working,
one for reserves)
2×30
280
16000
8×8×3,8
65 – 90m3/h
92m3/h
Two or more generators
running in parallel
with at least 3 sources
of air (2 working
one for reserves)
2×30
560
16000
14×14×4
Number
of Generators
Total
Source of
Machinery
O2 reserves Power (Kw)**
Notes
The double generators pattern is being
chosen.
The double generators pattern is being
chosen.
The system will have at least two generators
which will cover 100% of the hospitals' demand and three compressors with each one
covering 100% of the demand for reserves
with the possibility to opt for: 1) one tank,
2) one system composed of one high pressure O2 compressor which will fill a series of
2× n*16 cylinder packs ( n=number of
cylinder packs in order to be sufficient for
each side to cover at least one day of demand, for example for >700 beds, n=10).
These systems will not cease the cylinder series, which will remain operational as reserves, running independently from the
other systems.
*Average consumption and peak have a difference of ~30% (As peak moments are being defined the days of shifts and the working hours of operational theaters. It should be noted that the average consumption differs from one hospital
to an other in accordance with the usage of it (university-general-gynecologic-for rehabilitation-oncologic), its site (in a large city or an island for example) and whether it is private or public (higher fluctuations). Thus, the information on
this table is indicative and every clinic or hospital needs a custom study. Also it should be noted that the age of the existing facilities affect the average consumption. It has been observed that in old not well-maintained public hospitals
20% of the consumption was due to leaks and an other 20% was down to neglectful usage of the facilities from the nursing staff.
**The power is the total power of the machinery and does not refers to the machines that operate at the moment for the production (out of the three sources one is enough to satisfy the demand and cyclical transitions are being performed.
***The ratios are indicative and special caring takes place for the connection of the network with the existing gas network of air, O2, data or electricity, etc. Also an extra plan is needed for the housing of the equipment (power boards,
remote management as well as copper network, electricity mains, machinery facilities, air connection and disposal ducts) which will be placed in the generator housing.
OXYGEN GENERATOR CONTROL PANEL
TYPICAL LAYOUT OF O2 PRODUCTION SYSTEM
ΜΟ2CSS O2 GENERATOR
SYSTEM
INLET
AIR
PRESS.
ACT
O2 GENERATOR
RUN
STAND-BY
FAULT
SERVICE
DRYER
DEW POINT
O2
VESSEL
PRESS.
O2
PURITY
O2
NET
SUPPLY
CO2
TEMP.
LINK
SILENCE
MENU
TEST
ALARM / FAULT
q
+30 2310 463388 http//www.gsamaras.gr
[email protected]
ΜΟ2CSS
FILTER
CO
Α
B
C
D
E
F
G
H
I
J
K
L
Air compressor
Compressed air vessel
Pre filter (for air) RB
Dryer cooling type
Pre filter (for air) RA
Pre filter (for air) RC
Α
PRODUCT HIGHLIGHTS:
• LCD screen, 3 buttons for navigation, 18 leds for visual indication, audible signaling
• O2 analyzer, with long life zirconia sensor, supplied as standard
• Automatic restart ( on electrical power failure)
• Automatic purity recover procedure, if purity falls below a limit(user programmable,
code protected)
• Automatic shutdown
• Automatic recover on any fault condition (if the fault condition doesn’t exist yet)
• Three operation modes: FIX, AUTO, AUTO ECO (ECO mode is an automatic mode with
lower air consumption, providing standard O2 purity 93%±3)
Com
Oxy
Oxy
Oxy
Oxy
Oxy
B
• Automatic O2 generator start up / purity built up (no user action required, the only
action needed is to START the O2 generator, all automatically implemented). Useful
function at first installation and during services
• Smart algorithm included for O2 purity protection function (on inlet air pressure
over/under range)
•O2 purity measurement with instant value and min/max value records (available as standard)
• O2 Flow measurements with instant value (Nm3/h), min, max and total volume counter
• O2 Dew point measurement
• Inlet, O2 product and outlet pressure measurement
Option of installation in a pre-fabricated
housing of special specifications
Option of filling the cylinders using a booster
(pneumatic / electrical).
STANDARDS / REGULATIONS
OF CONFORMITY
• ISO 10083:26 Oxygen concentrator supply systems
for use with medical gas pipeline systems
• EN ISO 7396-1:2007 Medical gas pipeline systems
Part 1: Pipeline systems for compressed medical gases
and vacuum
• European Pharmacopoeia 7.1 monograph
4/2011:2455, OXYGEN (93%)
• HTM 02-01
• Directive 93/42/EEC, class IIb
• National Pharmaceuticals
Organization (in Greek: ΕΟΦ) 22288/28.3.2011
mpressed air vessel (Buffer)
ygen generator
ygen vessel (Buffer O2)
ygen filter RF
ygen filter sterile
ygen pressure regulator / flowmeter
J
K
L
Towards O2 Network
D
G
I
H
C
E
F
• Two temperature sensors
• Run and service timers
• Internal storage up to 200 records for any alarm/event with time/date stamp, unlimited
if our report software used (a pc needed)
• User friendly WEB interface, using RJ45 port (Ethernet) and any internet browser for
on line monitoring and code protected configuration. Multiple users supported.
• Inlet filters monitoring
• Alarm signal (dry contacts C/NC/NO) available for any BMS system connection
• Master / Slave supported
• Remote control (start/stop) digital inputs
0
1
2
CE NTRAL ALARM P ANEL FOR MEDICAL GASES
(Tes t M ode)
0 Off
2 Automatic
0653
EN 737-3
SOURCE 1
1 Manual
0
P OWE R
NOR MAL
S ER VICE
P RE
ALARM
ALARM
S OU RCE 1
OK
S OU RCE 2
TE S T
S ILE NCE
S OU RCE 3
BACK
NE T
TCP/IP
LS: Voltage
Control
FAULT/
SERVI CE
2nd STAGE
ALARM PANEL
0
1
2
Tel .: +30 2 31 0 46 3 38 8, http://ww w.g-sa ma ra s.gr - e ma il :i nfo@g-sa ma ra s.gr
SOURCE 3
(Tes t M ode)
0 Off
2 Automatic
Inlet filter
Flexible
Connection
Shut-off Shut-off
valve
valve
Pressure
gauge
Air
Receiver
Shut-off
valve
Automatic
Drain
Pressure
relief valve
Compressor 2
Compressor 3
Shut-off Shut-off
valve
valve
Shut-off
valve
Automatic
Drain
Air
Receiver
After filters
CA
O2
Generator
PSA
O2
Receiver
Refrigerator
Dryer
Prefilters
RB
RA
Pressure
gauge
Air
Receiver
Prefilters
RB
RA
Flow
controller
& reducer
Collector for filling cylinders
Zirconium
O2 sensor
After filters
CA
Air
Receiver
Refrigerator
Dryer
O2
Generator
PSA
O2
Receiver
Supply
Filling
System
2nd stage Reducer Panel
A
Oxygen Booster System 200bar
O2
Receiver
GPRS control monitor panel
CE NTRAL ALARM P ANE L FOR ME DICAL GAS E S
Medical air compressor system
MACS 2xV
0653
(Tes t M ode)
2 Automatic
Compressor 1
Pressure
relief valve
2
SOURCE 2
0 Off
1 Manual
EN 737-3
1
1 Manual
Non return valve
• MODBUS TCP/IP communication protocol
• CO/CO2 sensors (available as an option)
• Report and monitoring SCADA based software (available as an option)
• Remote monitoring panel , remote device with repeater function (available as an option)
• Controller redundancy (available as option)
Future options:
• GSM/GPRS module for SMS alerts
• 4.3" TFT Touch Screen
P OWE R
NO R MAL
S ER VICE
P RE
ALARM
ALARM
S OU RCE 1
OK
Medical Oxygen Generators (PSA)
S OU RCE 2
TE S T
S ILE NCE
S OU RCE 3
BACK
NET
TCP/IP
LS: Voltage
FAULT/
SERVI CE
Control
2nd STAGE
ALARM PANEL
Tel.: +30 2 31 0 46 3 388, http://ww w.g-samaras.gr - e ma il :info@ g-samaras.gr
Digital sensor
Analog sensor
NC contact
Alarm System for Oxygen Stations
Pressure
gauge
Shut-off valve
B
2nd stage Reducer Panel
Supply to pipeline system
Emergency/maintenance
inlet
Supply System with Cylinder Pack
MGCYLS 2xm
Emergency Inlet Point
Level LOX
OXYGEN VESSEL
Pressure LOX
Vaporizer
2nd stage Reducer Panel
D
2nd stage Reducer Panel
C
Oxygen Vessel (LOX)
Supply System with Cylinders
MGCYLS 2xm
Typical layout of O2 center with the use of an O2 generator of PSA technology
OUTLET PRESSURE
Α: 6-8 bar
B: 5.5-6 bar
C: 5-5.5 bar
D: 4.5-5 bar
FINLAND
RUSSIA
LITHUANIA
UK
NETHERLANDS
POL AN D
CZECH
ITALY
P
S PAIN
U KRAI NE
MOLDAVIA
HUNGARY
ROMANIA
BIH
SERBIA
ΜΝE
BG
SΚ
ΑL
GR
T UR K EY
M
GE
CY
RL
SYRIA
MOROCCO
IRAN
HKJ
LIBYA
PAKISTAN
EG YPT
SAUDI AR ABIA
U AE
TWN
INDIA
OM AN
S UD AN
VN
IVORY
COAST
N IG ER I A
GHANA
MALAYSIA
RI
SGP
SEYCHELLES
BRASIL%
ANGOLA
BASE COUNTRY
EXCLUSIVITY
REPRESENTATIVES
OTHERS
MAURITIUS
A whole world of technical excellence
More than 1500 projects in 54 countries
G. SAMARAS S.A. is active in the Medical Gas sector since 1968. Utilizing strategies of continuous growth and extrovertial behavior, operates in 54 countries, offering products, services, technical know-how and constant support.
The company holds a full portfolio of products, covering all the production, distribution, technical support, installation and maintenance requirements of Medical and Industrial Gas systems. The main growth points are
the quality and completeness of the offered products and services, the high level of know-how / experience of
the personnel , the flexibility and the innovative orientation. In addition, as a manufacturing company
G. SAMARAS S.A. always offers optimal and tailored solutions according to the needs of each installation.
G. SAMARAS S.A. as a quality oriented company, holds the ISO 9001, 13485 and 14001 certificates. All of its products
are being manufactured according to the European standards and regulations (93-42 EEC, European Pharmacopeia, ISO 10083) and bear the CE mark.
G. Samaras S.A. by taking advantage of its long-term experience in designing, producing and installing complicated
production and distribution gas systems and in combination with its highly technical proficient personnel, designs and installs systems of O2 production focusing on the functionality, the reliability and the optimal cost of
the production.
G. Samaras S.A. as the first certified company in the Balkans for the installation of Medical Gas Networks, having
in its records more than 1500 installations globally, guaranties the best possible installation and delivering of
the system.
CONSTANT SUPPORT • INSTANT AVAILABILITY OF SPARE PARTS • ABILITY FOR SPECIAL INSTALLATIONS
• GREAT PORTFOLIO OF MODELS TO COVER EACH SINGLE DEMAND • TURN KEY SOLUTIONS
P.O. Box: 60178, 570 01 Thermi, Thessaloniki • tel: (+30) 2310 463 388 • fax:
(+30)2310 464 570
E-mail: [email protected] • www.gsamaras.gr
ATHENS BRANCH: Artemidos 13, 144 52 Metamorfosi • tel: (+30) 6947932035