Table of Contents Mutagenesis of Monascus purpureus for Higher/Reduced Red Pigment Production, and Phenotypic/Genetic Analyses on the Relevant Mutants SASTIA PRAMA PUTRI*, HIROSHI KINOSHITA and TAKUYA NIHIRA International Center for Biotechnology, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871, Japan Monascus purpureus is a fungus well-known for its ability to produce pigments which are widely used as natural food colorant. However, the knowledge about pigment biosynthesis in this fungus is very limited especially in molecular level. In this paper, 9 mutant strains which exhibit alteration in pigment production were acquired by treatment with UV and chemical mutagens from a wild-type Monascus purpureus NBRC30873. Mutants with increased and decreased pigment production, orange pigment production and albino mutants were obtained and characterized. These mutants were compared with the parental strain in terms of growth, citrinin production and pigment production. Mutagenesis had no recognizable effect on the growth of the mutants. Mutants obtained by UV mutagenesis showed increased citrinin production while those by chemical mutagenesis showed reduced citrinin production. Pigment profiles of the mutant strains determined by column chromatography and HPLC analysis revealed the absence of all pigments in albino mutant, absence of red pigments in the orange-mutant and increased pigment production in the hyper-pigmented mutant. The orange-mutant was judged to be a good host for elucidating the mechanism/pathway of red pigment biosynthesis since it only lacked the ability to produce red pigment while still retaining the capability to synthesize main structure giving yellow and orange colors. Keywords: � UV mutagenesis, chemical mutagenesis, mutants, pigment production, Monascus purpureus. Research work in the “UNESCO Postgraduate Inter-University Course in Biotechnology” supported by the Japanese Government and Japanese National Commission for UNESCO. * Present address: International Center for Biotechnology, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871, Japan; Faculty of Mathematics and Natural Sciences, Bandung Institute of Technology, Indonesia. 745 745 Introduction Monascus purpureus is a homothallic fungus found on red rice that is commonly used as a natural food colorant. From a medical standpoint, it is also important since it produces monacolins which inhibit cholesterol biosynthesis [1,2] and GABA which possess several physiological functions including neurotransmitting, hypotensive, and diuretic effects [3,4]. This fungus also produces an antibacterial compound, citrinin, usually together with pigment compounds through polyketide pathway [5]. The major importance of this strain lies within the ability to produce broad spectrum of pigments which are a group of fungal metabolites, called azaphilones, which have similar molecular structures as well as chemical properties (yellow pigments, ankaflavin and monascin; orange pigments, rubropunctatin and monascorubrin; and red pigments; rubropunctamine and monascorubramine, the nitrogen analogues of the orange pigments) [6,7]. The pigment molecule consists of two parts condensed by esterification, which are short chain fatty acid (C6 or C8) synthesized via fatty acid synthesis pathway and hexaketide chromophore which is derived from the condensation of acetate and malonate synthesized by the polyketide pathway. Yellow pigments are produced by reduction of the orange pigments, whereas amination of orange pigments with NH3 units give rise to red pigments [8]. Most researches on Monascus have focused on the study of applicable growth substrates and optimization of fermentation conditions to enhance pigmentation. Although numerous mutant strains with enhanced ability for pigment production have been isolated previously, the mechanism of pigment biosynthesis in Monascus is not clearly understood [9]. Production of mutants that are non-pigmented or with altered pigment production by mutagenesis and comparative phenotypic and genetic analyses of these mutants against the wild-type strain could provide valuable information in elucidating the mechanism of pigment biosynthesis in Monascus. Fig. 1. Major pigments produced by Monascus during culture production [10]. 746 746 In this study, UV and chemical mutagenesis were carried out in order to obtain pigment mutants of Monascus purpureus. Comparative phenotypic analysis was also performed on the relevant mutants. Materials and Methods Fungal strain and growth conditions Wild type strain Monascus purpureus NBRC30873 was used in this study. Cultivation was performed at 28�C for 7d on solid Henneberg medium (50 g/l glucose, 7.5 g/l polypeptone, NH4H2PO4 2 g/l, MgSO4.7H2O 0.5 g/l, CaCl2.2H2O 0.1 g/l, 2 g/l KNO3). Mutagenesis To prepare the spore suspension, wild-type strain was cultivated in Henneberg medium and Power medium (Czapek Dox medium [sucrose 3 g/l, NaNO3 2 g/l, KCl 0.5 g/l, magnesium glycerolphosphate 0.5 g/l, FeSO4 0.1g/l, K2SO4 0.35g/l] and PM1 [30 g/l lactose, 2 g/l bactopeptone, 0.5 g/l corn steep solid, 4 g/l NaCl, 0.001 g/l CuSO4.7H2O, 0.03 g/l FeCl3.6H2O, 0.06 KH2PO4, 0.05 g/l MgSO4.7H2O] with 1:1 ratio) and the fungal spores were collected by washing Monascus mycelial mat with sterilized spore buffer (0.1% Tween 80, 0.8% NaCl), centrifuged (3000 rpm for 5 min) and washed twice with sterile distilled water. UV treatment One milliliter of spore suspension (about 1�106 spores/ml) was irradiated with UV light for 0; 0.5; 1; 1.5; 2; 2.5; 3; 4; 5; 6; 7 min with a distance of 59 cm. Irradiated spores were incubated in the dark at 28�C for 1 hour. The cells were then serially diluted and plated on Henneberg medium and were incubated at 28�C until colonies appeared. Survival rate was determined from the ratio between number of colonies of mutagenized cells and that of untreated cells. Colonies which exhibited alteration in pigmentation were isolated and were passed three times on Henneberg medium to verify the stability of gained character. NTG and EMS treatment One milliliter of EMS or NTG (0, 25, 50, 75, 100 �l/ml, in 0.2 M, citrate buffer solution, pH 5.0) was added to 1 ml of spore suspension (about 1�106 spores/ml). After it was incubated at 28�C for 1 hour, the mixture was centrifuged and washed twice with buffer containing 5% Na2S2O3. The spores were then serially diluted and plated on Henneberg medium and incubated at 28�C until colonies appeared. Morphological and cultural characterization 747 747 Morphological and cultural characteristics of mutants were compared with those of wild-type strain on solid and liquid Henneberg, Power, Czapek Dox and Conidiation medium (sucrose 100 g/l, KH2PO4 10 g/l, MgSO4.7H2O 0.5 g/l, NaNO3 2g/l, KCl 0.5g/l, FeSO4.7H2O 0.001g/l, yeast extract 3 g/l, casamino acid 5 g/l). Cultivation was performed at 28�C for 10 days and qualitative observation of mycelial growth, pigmentation, colony size, shape and color was performed daily. Evaluation of secondary metabolites production Citrinin Dried mycelium (1 g) was ground to fine powder and extracted with 40 ml of 70% ethanol at room temperature, with shaking at 80 spm for 3 hrs. The extracts were passed through a 0.20-�m filter and were analyzed by HPLC on a 250 mm�10 mm ODS C18 column under the following conditions: 55% a CH3CN + 0.1% trifluoro acetic acid (TFA) as the mobile phase at a flow rate of 1.0 ml/min with detection of fluorescence (excitation at 330 nm and emission at 500 nm). Pigment Sample is diluted 50 times with 70% ethanol (pH 8.0). Pigment concentration was determined spectrophotometrically by measuring the absorbance of crude mycelium extract at 500 nm. Pigment profile analysis Pigments were isolated from mycelium and culture broth. Dried mycelium (1 g) was extracted with 40 ml of 70% ethanol for 3 hrs under stirring. The extracts were evaporated in vacuo at 50�C and suspended in H2O. The suspensions were extracted three times with ethyl acetate (EtOAc). As for culture broth, EtOAc extraction was carried out with 1:1 ratio (v/v). The EtOAc solution was evaporated in vacuo at 50�C to yield the crude EtOAc extract. The extract was chromatographed on SepPak silica gel, eluted successively with solvent of increasing polarity (n-hexanes-EtOAc =1:0, 9:1, 4:1, 1:1, 3:7, 1:9, 0:1; EtOAcMeOH) 9:1, 1:1, 0:1; v/v) to provide pigment fractions, following the procedure described by Akihisa et al [11]. To obtain whole production profile in mutant strains, the crude EtOAc extract of culture broth was also suspended in CH3CN and analyzed by HPLC on a 250 mm�10 mm ODS C18 column under the following conditions: 55% CH3CN + 0.1% TFA as the mobile phase at a flow rate of 1.0 ml/min using UV detector in 370 nm. Determination of the wavelength used in HPLC analysis was based on UV spectrophotometer measurement of crude extract sample from 250 nm to 700 nm. Results Isolation of mutants with altered pigmentation 748 748 UV and chemical mutagenesis generate different types of mutation; i.e UV forms pyrimidine dimers whereas NTG and EMS cause alkylation in DNA [14], and therefore both were adopted to obtain mutants with altered pigment production. Survival rate and frequency of pigment mutants obtained from UV, NTG and EMS mutagenesis were summarized in Figure 2. Survival rate decreased as the dose of irradiation or the amount of mutagen increased. However, correlation between frequency of pigment mutant and dose of mutagen was not found. Frequency of mutants obtained both from UV and chemical mutagenesis are relatively high. However, after serially passed to verify the stability of their phenotype, most mutants recovered the pigment production. In addition, mutants generated from treated spore suspension which were cultivated in Henneberg medium tend to show instability in respect to pigmentation compared to those cultivated in Power medium, while the reason remained unclear (data not shown). This result suggested that cultivation in Henneberg medium was not suitable for collection of spores used for mutagenesis. Cultivation in Power medium could give more stable mutants in respect to pigmentation and therefore was used to collect spores for further mutagenesis. Mutants with shorter exposure time of UV or which were exposed to lower concentration of EMS and NTG were preferable in mutant isolation because they possibly have lower number of point mutation. 120 percentage (%) 100 percentage (%) 100 80 60 40 20 80 60 40 20 0 0 0 0 1 2 3 4 5 6 7 75 survival rate EMS frequency of mutants EMS survival rate NTG Frequency of mutants NTG time of exposure (min) survival rate 25 50 concentration (ug/ml) frequency of mutants A. UV mutagenesis B. Chemical mutagenesis Fig. 2. Survival rate and frequency of mutants obtained from mutagenesis. Five mutants with altered pigment production, which are mutants lacking the ability to produce pigments, designated as albino mutants, and a mutant lacking the ability to produce red pigments but still retained the ability to synthesize yellow and orange pigments, designated as orange-pigment mutant, were obtained from UV mutagenesis. EMS and NTG mutagenesis also generated four mutants which showed increased, decreased and no pigment production. Characterization of mutants Morphological features, i.e mycelial growth, colony size, shape and color of all 749 749 mutants were observed and were compared to those of the wild-type. As a result, there was no significant difference among both strains, suggesting that mutants have low point mutation and the morphological and cultural features were not altered. Mutants were also compared with wild-type strain in terms of growth, citrinin production and pigmentation. Citrinin production in the mutants was measured to select mutants having mutations only in pigment biosynthesis because the change of production pattern in citrinin which is also a polyketide compound is usually accompanied with that in pigment compounds [5]. Mutagenesis had no recognizable effect on the growth of the mutants (data not shown). Pigmentation, citrinin and pigment concentration of the mutants are shown in Table 1. Mutants obtained by UV mutagenesis (PM3U, AM0.5U, AM1Ua, AM1Ub, AM3U) showed increased citrinin production while those by chemical mutagenesis showed reduced citrinin production. All mutants in exception of a hyper-pigmented mutant showed decreased pigment production whereas hyper-pigmented mutant showed 1.75-fold increase in pigment production compared with that of the wild-type strain. The presence of pigments in albino mutants, which is shown by absorbance at 500 nm might be caused by other colored compounds in the cell than Monascus pigments. This assumption was confirmed by pigment profiles determined by column chromatography and HPLC (Table 2 and Fig. 3). Table 1. Pigmentation, citrinin and pigment concentration of mutants in liquid Henneberg medium at 28�C, 120 spm, inoculated with 2.5�105 spore suspension. Strain Pigmentation Citrinin concentration (ppm) Pigment concentration (OD500/g) 5 day 7 day 9 day 5 day 7 day 9 day 2.10 0.32 3.25 1.92 6.03 0.50 0.70 0.45 0.95 1.65 2.45 4.30 18.6 0.05 0.23 71.92 0.025 0.11 30.16 0.11 0.05 0.45 0.1 0.80 0.78 0.25 1.00 0.80 0.25 0.95 AM0.5U 10.21 51.04 17.98 0.40 0.55 0.80 AM1Ua 10.67 21.45 13.81 0.35 0.55 0.50 11.25 20.28 58 0.45 0.50 0.50 8.82 55.10 30.16 0.2 0.25 0.35 - - - 0.15 0.15 0.20 WT HPM75E* Wild type PM3U PM75E PM75N Orange pigmented AM1Ub AM3U AM75E Hyperpigmented Low pigmented Albino (non pigmented) *The last capital letter stands for by which mutation the strain was obtained. U: UV, E: EMS and N: NTG. 750 750 A B C D Fig. 3. HPLC analysis of pigment profile of wild-type (A), hyper-pigmented mutant (B), orange-pigmented mutant (C), albino mutant (D). Table 2. Number of pigment fractions obtained from column chromatography. Culture broth Mycelium Strain Yellow Orange Red Yellow Red Orange WT 1 2 5 1 PM3U 1 5 1 AM0.5U Pigment profiles of mutant strains In order to clarify the pigmentation character of the mutants, pigment extracts from 10 days culture of wild-type (WT), orange-pigment and albino mutant were fractionated by 751 751 column chromatography and further analyzed by HPLC. Pigment compounds were more abundant in culture broth compared to mycelium as indicated in table 4. It is possible that after 10 days of cultivation, pigments react with amino acids in medium and was excreted outside the cells to form water-soluble pigments [15]. Yellow, orange and red pigment fractions were obtained from culture broth of WT whereas no red pigment fractions were obtained from that of orange-pigment mutant. From mycelium, only red fraction and orange fraction was obtained in WT and orange-pigment mutant, respectively. No pigment fraction was obtained from albino mutant from both culture broth and mycelium. Orange and yellow fractions from orange-pigment mutant (PM3U) were further analyzed by HPLC and compared with those obtained from wild-type strain (WT). Identical pattern was observed in yellow and orange fractions from WT and PM3U, suggesting that PM3U still retain the ability to synthesize orange and yellow pigments. Crude pigment extract from culture broth of wild-type, hyper-pigmented mutant, orange-pigment mutant and albino mutant was analyzed by HPLC and UV spectrum was measured, following the procedures described in Materials and Methods. Pigment profiles of mutant strains revealed the absence of all pigments in albino mutant, absence of red pigments in the orange-mutant and increased pigment production in the hyper-pigmented mutant (Fig. 3). Discussion Monascus pigments have been isolated and their chemical structures have been studied for more than 40 years [16]. However, the genes involved in pigment biosynthesis of Monascus are still unknown. Because the pigments are widely used in food industry as natural colorant, knowledge about the mechanism of pigment biosynthesis is of interest. To gain more insight into genes involved in red pigment biosynthesis, mutagenesis was carried out using UV and chemical mutagens, and led to isolation of nine mutant strains which exhibit altered pigment production. Among all pigment mutants obtained in this study, orange pigment-producing mutant gained more interest because it was judged to be a good host in elucidating the mechanism of red pigment biosynthesis since it only lacked the ability to produce red pigment while still retaining the ability to synthesize main structure giving orange and yellow colors (Table 2). The orange pigments, monascorubrin and rubropunctatin, are synthesized in the cytosol from acetyl coenzyme A through a multi-enzymatic polyketide synthase complex. Reactions with amino acids lead to formation of water-soluble red pigments, monascorubramine and rubropunctamine (Fig. 4). It is assumed that this strain only underwent partial mutation in pigmentation, suspected only in the genes encoding the modifying enzyme which converts orange pigment to red pigment or interfere the reaction with amino acids via Schiff base formation and dehydration [15] and therefore will be easier to complement compared to albino mutant strain. At present, molecular basis of orange-pigment mutant characterized here has not yet been analyzed with regard to 752 752 pigmentation. 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