PROJECT TITLE PREPARED BY CENTRE FOR ……………………………….. FOR THE COLLABORATION BETWEEN TNB RESEARCH SDN. BHD. AND UNITEN R&D SDN BHD DATE: Automated Switching for Non-Motorized RMU Table of Contents 1 2 3 4 5 6 7 8 9 Background ..................................................................................................................... 3 Objectives ....................................................................................................................... 3 Customer Requirement ................................................................................................... 4 Methodology ................................................................................................................... 4 Scope of Work ................................................................................................................ 4 Deliverables .................................................................................................................... 5 Project Implementation Plan .......................................................................................... 5 Project Duration .............................................................................................................. 6 Resource Plan ................................................................................................................. 6 9.1 UNITEN Team ........................................................................................................ 6 9.2 Collaborators ........................................................................................................... 6 10 Costing ........................................................................................................................ 7 11 Payment Schedule ....................................................................................................... 8 12 References ................................................................................................................... 8 ________________________________________________________________________ Research Proposal Page 2 of 8 Automated Switching for Non-Motorized RMU 1 Background The requirement of uninterruptable or minimum down time power supply is essential for a developed country. This can be only be achieved by automation of the power distribution system. Automation demands mechanization to remotely control the electrical equipment used in the power distribution system. Automation of distribution system is well established in developed nations. The distribution system is usually interconnected, so that loss time of the supply to consumers in the event of a circuit outage is minimized. The circuit breakers and protection systems used in the system should have capability of remote control in minimum time and without compromising on the safety of maintenance staff Ring Main Unit (RMU) Role A typical urban secondary distribution system is shown in Figure 1. Several RMU’s are connected in a loop fed from one or more substations. The arrangement of an individual RMU is shown in Figure 1(a). For many years, only local or manual operation and indications (trip/healthy) were provided, so that switching operations required a visit from field maintenance staff. Traditional manual operation of RMU’s can be replaced by remote control. Many existing designs of RMU can be adapted in this way, while all new RMU designs have embedded motorized feature as standard. Figure 1. Ring Main Unit (RMU) main Role 2 Objectives The objective is to develop an equipment which allow switching operation on non-motorized RMU to be performed remotely. ________________________________________________________________________ Research Proposal Page 3 of 8 Automated Switching for Non-Motorized RMU 3 Customer Requirement a. The brands for automated switching system are Indkom F&G, VEI, Toprank and Schneider Merlin Gerrin. b. The equipment must be portable. c. The equipment must be easy to mount and operate. d. The front part (mounted on the RMU) shall be as standardized as possible for all the studied brands. 4 Methodology The methodology of the proposed project is as follows: a) Identify and source out the equipment. b) Measure the Torques required for the operation c) Design and development tooling hardware for RMU switching operation d) Select motor drives and control system e) Program the Control operation f) Test and validate the results 5 Scope of Work Based on the given specifications, the following are the scopes of work: Task 1 : Procurement process - Tendering, Quotation and Delivery Task 2 : Machining and Tooling for Motor Mounting and Support Task 3 : Mechanism design, development and Integration between hardware and software Task 4 : Test and Trails of Prototype system ________________________________________________________________________ Research Proposal Page 4 of 8 Automated Switching for Non-Motorized RMU The above listed tasks were agreed to be completed within 12 months from the date of award. 6 Deliverables The deliverables of the proposed project are as follows: Retro fit prototype RMU motorized unit for models: i. Indkom F&G ii. VEI iii. Toprank iv. Schneider Merlin Gerrin. 7 Project Implementation Plan Task/Month 1 2 3 4 5 6 7 8 9 10 11 12 Task 1: Identify and source out the equipment. Task 2: Measure the Torques required for the operation Task 3: Design and development tooling hardware for RMU switching operation Task 4: Select motor drives and control system Task 5: Program the Control operation Task 6: Test and validate the results ________________________________________________________________________ Research Proposal Page 5 of 8 Automated Switching for Non-Motorized RMU 8 Project Duration Duration: 12 months from the date of award 9 Resource Plan 9.1 UNITEN Team Name Dr. Farrukh Nagi Hafiz Dr. Jawaid Dr Khairul Salleh Dr Abdul Talip Zulkarnain 9.2 Post Task/ Responsibility Professor Project coodinator/System Design Associate Professor Associate Professor Senior Lecturer System Design Mechanical design Mechanical design Collaborators Name Grand March Staff Post Engineer Task/ Responsibility Fabricator ________________________________________________________________________ Research Proposal Page 6 of 8 Automated Switching for Non-Motorized RMU 10 Costing The cost of the collaborator that is UNITEN for this project is RM 189,634.00 inclusive 6% GST. The detail of the costing is as below: PROJECT COSTING A. PROFESSIONAL FEES NAME DESIGNATION Professor Assoc. Prof. Senior Lecturer 46,400.00 16,100.00 19,800.00 23,000.00 0.5 11,500.00 4,000.00 3.0 Total Professional Fees 12,000.00 93,800.00 Abdul Talip Zulkarnain External engineer Collaborator B. DIRECT PROJECT COST DETAILS COST Travelling & other expenses Trolley Motor Support and fixtures Gripping and holding Mechanism Clutch assembly 1.6 0.7 1.2 Jawaid I. Inayat-Hussain Khairul Salleh Bin Mohamed Sahari COST (RM) 6,000.00 Power supply Motor drivers Microcontroller & Signal Conditioner TOTAL MANCOST (RM) MONTH 29,000.00 23,000.00 16,500.00 Farrukh Nagi Hafiz Assoc. Prof. Geared Motor MANMONTH RATE (RM) 40,000.00 10,000.00 5,000.00 8,000.00 5,000.00 2,000.00 3,000.00 1,100.00 Consumables Total Direct Project Cost TOTAL 6% GST TOTAL PROJECT COST ________________________________________________________________________ Research Proposal Page 7 of 8 5,000.00 85,100.00 178,900.00 10,734.00 189,634.00 Automated Switching for Non-Motorized RMU 11 Payment Schedule The proposed payment scheduled is as follows: 40% upon submission of Progress Report 1 30% upon submission of Progress Report 2 30% upon submission of Final Report Please make a cheque payable to; UNITEN R & D SDN. BHD. Account No: 8600690304 Or, make a payment via Electronic Transfer as information below; Beneficiary Account No Bank Name Branch Swift Code : UNITEN R & D SDN BHD : 8600690304 : CIMB ISLAMIC BANK BERHAD : BANDAR BARU BANGI, SELANGOR : CIBBMYKL GST Supplier No: 001158283264 12 References ________________________________________________________________________ Research Proposal Page 8 of 8
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