CATALITE® CBA Series Complete Breathing Air Purification System Taking Your Workers From Hazard to Health 15 – 940 scfm CBA Series Safety Requirements: Fresh Air Supplied Respirators PPE (Personal Protective Equipment) May Be Required by Regulation: • • • • • Occupational Safety and Health Association – OSHA: CFR1910.134 Canadian Standards Association – CSA: Z180.1-00 Compressed Gas Institute – CGA: Pamphlet G-7 American National Standards Institute – ANSI: Z88.2-1080 National Fire Protection Association – NFPA: Standard 1500 CBA Series Industries Served • • • • • Power Generation – Furnaces, boilers, holding tanks Petro Chemical – protects from hazardous fumes, gases, and vapors Construction – Asbestos abatement Sandblasting / Spray Painting – Atomized VOC’s Confined Space – All Industries with tanks, vats, boilers CBA Series CATALITE Utilizes HF Series Filtration • • • HF Series filters are the result of extensive testing of the latest stateof-the-art materials in filtration media. Filter elements have been designed utilizing the latest media innovation and manufacturing techniques. The result is increased performance, reduced size and lower operating pressure drop. CBA Series CATALITE Utilizes HF Series Filtration • • Prefilters – Grade 7 general purpose 1 micron coalescer removes gross solids and liquids – Grade 3 ultra high efficiency oil removal element removing solids and liquids to 0.01 micron and 99.999+% of oil aerosols Afterfilters – Grade 1 activated carbon filter removing any remaining oil content and solids to 0.01 micron and any remaining odor – Grade 6 is a dry particulate element removing any remaining particles Grade 7 Grade 1 Grade 3 Grade 6 CBA Series CATALITE® Protects Our Respiratory System - Stages of Filtration • • • • • • CATALITE® Filtration System Stage 1 Prefilters – Removes Gross Solids Stage 2 Prefilter – Removes 0.01μm aerosols Stage 3 CBA Desiccant Bed – Removes Moisture Stage 4 CBA Catalyst Bed – Lowers CO levels Stage 5 Activated Carbon – Removes oil vapors and odor – Final filtration to 0.01μm Stage 6 Particulate Afterfilter – Removes 1μm contaminants CBA Series CBA Desiccant Air Dryer • • • • • Heatless regenerative twin tower – Continuous duty service – Minimal power consumption ASME Carbon steel vessels Fixed 10 minute dryer cycle – Consistent ISO 8573-1 Class 2 -40°F, -40°C outlet pressure dewpoint Low relative humidity of air stream – Keeps catalyst dry – Extends service life of components Shuttle valves – Accurate & durable inlet/outlet – Automatically shift to low-pressure circuit CBA Series Standard Instrumentation • • • Pressure Gauges – Left / Right Tower – Inlet / Outlet Purifier – Purge Pressure Moisture Indictor Monitors – Overloading – Improper Operation – Valve Malfunction – Declining CO removal – System Maintenance Pilot Air Filter & Regulator CBA Series Standard Controls • • • • • • Soft On/Off Switch with 2 Power Recovery Modes Switching Failure Alarms Service Reminders Tower / Valve Status LCD Voltage Free Common Alarm Contacts 5A Rating RS232 Communications Port CBA Series Advanced Controls (Optional) • • • • • Vacuum fluorescent text display Patented automatic Sensatherm® Energy Savings Calibration free temperature sensors match purge Energy Saving purge rates as low as 7% High inlet temperature & low Inlet pressure alarms CBA Series CO Monitor Base Model (Optional) • • • • • • Deltech’s Series 1000 carbon monoxide monitor can be used as a stand-alone device or installed on a Catalite purifier as an option. The monitor, which has a 0-200 ppm carbon monoxide range, is designed for simple, trouble-free use and maintenance. The easy-to-calibrate monitor features a digital display, two adjustable alarm set points with indicators and an audible alarm with a silence switch. Other features include a NEMA 4 enclosure and an alarm push-to-test switch. The monitor’s sensor, a unique gel-type fuel cell, is easily replaceable, will not leak and is unaffected by most background gases. The carbon monoxide monitor comes ready to use; there is no assembly required. CBA Series Advanced Breathing Air Analyzer Choices with Alarms (Optional) • Carbon Monoxide (CO) Monitor – CO & Oxygen Monitor – CO & Dewpoint Monitor – CO – Oxygen – Dewpoint Monitor CBA Series Purification Capabilities Contaminant Concentration Carbon Monoxide (CO) ppm,mL/m3,v/v Carbon Dioxide (CO2) ppm,mL/m3,v/v Oil mg/m3 (Condensed Hydrocarbons) Oil Vapor ppm,mL/me (Gaseous Hydrocarbons) Odor Maximum Allowable OSHA (1) CSA 10 5 Purifier Outlet 95% Conversion 1000 500 [2] 5 1 0 N/A N/A <.02 [3] “no “no pronounced pronounced odor” odor” None [4] [1] The OSHA Standard references CGA (Compressed Gas Association) pamphlet G-7.1, Grade D and is generally consistent with those published by ANSI and NFPA. [2] CO is converted to CO2 by the purifier and added to the concentration of CO2 already present (normal atmospheric air contains 314 ppm v/v of CO2. Although some CO2 is absorbed in the desiccant beds, high concentration of CO in the system and/or high conc [3] Will remove only those gasseous hydrocarbons normally adsorbable by activated carbon. Outlet concentration is expressed as methane equivalent. Activated carbon will not remove methane. [4] Will remove only those odors normally adsorbable by activated carbon. [5] 95% Conversion example ( 200 ppm @ inlet = 10 ppm @ outlet). CBA Series Product Specifications Model CBA 15 CBA 25 CBA 35 CBA 50 CBA 75 CBA 95 CBA 135 CBA 205 CBA 305 CBA 375 CBA 490 CBA 625 CBA 775 CBA 940 1 2 Inlet In/Out Flow Outlet Flow Power Connections Height Width Depth Weight (scfm)1 (scfm)2 Supply (in) (in) (in) (in) (lbs) 18 15 1/2 NPT 49 35 35 440 VAC 8530 25 1/2 NPT 49 35 35 450 264/1/14742 35 3/4 NPT 49 35 35 455 53hZ 60 50 1 NPT 64 35 35 560 90 75 1 NPT 79 37 35 700 114 95 1 NPT 57 50 41 820 162 135 1 NPT 57 50 41 820 246 205 1 1/2 NPT 75 56 43 1190 366 305 2 NPT 65 62 51 1405 DC 11.5450 375 2 NPT 73 66 51 1560 28V DC 590 490 750 625 Consult Factory 930 775 1130 940 Flow capacity rated at CAGI conditions (100 psig and 100 F saturated inlet) Operating range of inlet supply air is 60 - 150 psig and 35 - 140 F CBA Series Filtration & Catalytic Conversion CBA Series Capacity Correction Factors Inlet Pressure (psig) Multiplier 60 70 80 90 0.65 0.74 0.83 0.91 100 110 120 130 140 150 1 1.04 1.08 1.12 1.16 1.2 Inlet Temperature ( F) <=100 105 110 115 120 125 130 135 Multiplier 1 0.98 0.96 0.93 0.89 0.85 0.81 0.76 140 0.7
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