Jandy® Laminar Jet Pulse Controller LPC4

Installation and Operating Data
Installation and
Operation Manual
Jandy® Laminar Jet
Pulse Controller
LPC4
WARNING
H0566900A
FOR YOUR SAFETY - This product must be installed and serviced by a professional pool/spa
service technician. The procedures in this manual must be followed exactly. Failure to follow
warning notices and instructions may result in property damage, serious injury, or death.
This manual contains important information about the installation, operation and safe use of
this product. This information should be given to the owner/operator of this equipment.
Page 3
Table of Contents
Section 1.
Safety Information ...........................4
Section 2.
General Information ........................5
Section 3.
Solenoid Installation ........................5
Section 4.
Control Panel Installation ................6
Section 5.
Low Voltage Wiring Installation ......7
Section 6.
Control Panel Operation .................8
Section 7.
LPC4 Remote Installation ...............8
Section 8.
Remote Panel Operation ..................8
Section 9.
System Wiring Diagrams .................9
Section 10. Parts List and Exploded View..........13
EQUIPMENT INFORMATION RECORD
DATE OF INSTALLATION
INSTALLER INFORMATION
LAMINAR JET MODEL
SERIAL NUMBER
CONTROL PANEL MODEL
SERIAL NUMBER
LAMINAR PULSE CONTROL MODEL
SERIAL NUMBER
NOTES:
Page 4
Section 1. Safety Information
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
FOR YOUR SAFETY: This product must be installed and serviced by authorized personnel qualified in
pool/spa installation and maintenance. Improper installation and/or operation will void the warranty.
WARNING
Risk of Electrical Shock or Electrocution. This Control Panel must be installed by a licensed or certified
electrician in accordance with the National Electrical Code and all applicable local codes and ordinances.
Improper installation will create an electrical hazard which could result in death or serious injury to pool
users, installer, or others due to electrical shock, and may also cause damage to property.
ATTENTION INSTALLER: This manual contains important information about the
installation, operation and safe use of this product. This information should be given to
the owner/operator of this equipment.
Page 5
Section 2. General Information
The Jandy® Laminar Jet Pulse Controller (LPC4)
enhances the fiber optic light option used with the
Laminar Jets. The LPC4 pulses the fiber optic light
providing a burst of color that travels throughout
the stream of the jet. Because of the unique
microprocessor based electronics, multiple settings
can be achieved from timed bursts of light to random
operation and finally to patterns that truly create the
ultimate in backyard water and light fantasy.
1.
To install the solenoid, turn the Jandy Laminar
Flow Jet upside down and locate the three (3)
holes molded into the bottom (see Figure 2). The
hole in the center is 3/8” in diameter.
3/8” Hole
for Solenoid
Actuator
The LPC4 can control up to four solenoid valves that
are used to pulse light for up to four Jandy Laminar
Flow Jets (p/n JLJ1001). In other words, one (1)
solenoid valve per Laminar Flow Jet. The LPC4 kit
includes one (1) control panel and two (2) solenoid
valves. The LPC4 can be operated by the Jandy
AquaLink® RS control systems (with Revision L or
newer software) or by the optional LPC4 Remote.
Section 3. Solenoid Installation
The LPC4 includes the following parts that can be
installed in up to two Laminar Jets:
• two (2) 24 VAC Solenoid Valves
(model number LPC4-S) with 50 ft cable
(see Figure 1)
• four (4) #10 x 5/8” stainless steel screws
• two (2) adhesive backed 3/8” rubber pads
Screw Holes to Mount
Solenoid (2)
Figure 2. Laminar Jet Assembly - Bottom View
2.
Take the 3/8” rubber pad out of the solenoid
actuator kit and remove the adhesive strip off
the back of the rubber pad. Then press the pad
into the center 3/8” hole. The adhesive on the
back of the pad will secure the pad in the hole.
3.
Carefully remove and discard the red plastic
protective plug over the solenoid actuator.
Ensure O-ring is on this end (see Figure 3).
CAUTION
Be sure not to lose the metal striker and spring
assembly.
3/8” Adhesive
Backed Rubber
Pad
(1 pad per Solenoid
Valve Assembly)
NOTE The metal striker, spring, and o-ring must be
installed for unit to operate.
Pad
Red Plastic
Cap
Metal
Striker
Note: Flat side
towards
Laminar
Note: Pointed end
towards
Solenoid
Spring
O-ring
5/8” Stainless Steel Screws
(2 per Solenoid Valve Assembly)
Figure 1.
Solenoid Valve Assembly
Solenoid
Figure 3.
Solenoid Spring Assembly
Page 6
4.
Slip the solenoid and striker into the 3/8” hole
and align the two (2) screw holes. Secure in place
with two #10 x 5/8” stainless steel screws (see
Figure 4).
NOTE The control panel should be mounted vertically
on a flat surface. Locate the control panel at least
one (1) foot (305mm) above the ground and at
least 5 feet away from a pool, spa or fountain.
Ensure that the fiber optic and LPC4 control wiring
is hardwired to the fiber optic light source, unless
using an AquaLink RS control system. If using in
an AquaLink RS control system, ensure the fiber
optic and LPC4 control wiring is connected to the
load side of an AUX relay in the Power Center.
1.
Open the cover to the box of the control panel
and remove the two (2) screws holding the
control panel.
2.
Remove the green 10-pin terminal bar located
on the printed circuit board (PCB), on back of
the control panel. Set control panel aside.
NOTE This control panel requires listed (for example,
UL, CSA) and properly rated ½” watertight conduit
fittings for all wiring conduits. These conduit
fittings are not provided with the product.
LPC4 Solenoid
3.
Figure 4. Laminar Jet Assembly - Solenoid Mounted
NOTE On the Laminar Jet Deck Box, ensure that conduit
for the fiber optic/electrical cables is plumbed to
the port marked Electrical.
5.
Route the wiring cable from the solenoid
assembly through the Laminar Jet Deck Box
port marked Electrical and through the conduit
to the LPC4 control panel.
Section 4. Control Panel Installation
NOTE Connect the conduit hub to the conduit before
connecting the hub to the control panel. This
will eliminate any stress placed upon the plastic
controller enclosure from the incoming conduit
and hubs.
4.
Install the fitting securely into control panel
conduit opening, making sure that the fitting is
seated flat against the control panel. This will
ensure a watertight seal.
5.
Locate the three (3) mounting holes available on
the control panel. Mount the control panel to a
vertical surface.
6.
On the lower right-hand side of the control
panel, locate the green ground wire. Connect
the ground wire securely to incoming ground
on the transformer using the provided wire nut.
Refer to the wiring diagram in Figure 5.
7.
Connect the input power source, either 110VAC
or 220VAC, using the wiring diagram in Figure
5 as a reference.
WARNING
Risk of Electric Shock which can result In
Serious Injury or Death. Before attempting
installation or service, ensure that all power
to the circuit supplying power to the system is
disconnected or turned off at the circuit breaker.
Connect only to a circuit protected by a ground
fault circuit-interrupter (GFCI).
All wiring must be done in accordance with
the National Electric Code (NEC), NFPA-70.
All applicable local installation codes and
regulations must be followed.
Locate the knockouts on the bottom of the control
panel. Using a screwdriver, tap out the knockout
on the control panel at desired conduit locations.
Remove any burrs of plastic in opening.
5 6
1 2
9 10
7 8
SOLENOID 3
SOLENOID 2
SOLENOID 1
1 2
SOLENOID 4
3 4
RED
RED
BLK
YEL
GRN
4
YEL
BLK
2 3
LPC4 CONTROL PANEL PCB
Optional
Remote
GRN
1
3 4
Page 7
Transformer
RED
WHT/RED
WHT/BLK
BLK
GRN
BRN
110VAC
NOTE A jumper is included in the LPC4 Remote Control
Panel (LPC4-R) that allows the control panel
to provide power to the LPC4 Remote. Install
this jumper on the 2-pin header on the control
panel PCB only when connecting the LPC4
control panel to the LPC4 Remote or connecting
multiple control panels to the remote panel (see
Figure 6).
WHT
BLK
CAUTION
GND
BRN
24VAC
GRN
Transformer
RED
Transformer
RED
WHT/BLK
WHT/RED
BLK
When connecting multiple control panels to the
LPC4 Remote, install the jumper on the header
of only one control panel.
220VAC
BLK
WHT/RED
WHT/BLK
BLK
BLK
GRN
GND
Do not install this jumper if connecting the LPC4
control panel to a Jandy AquaLink RS system.
Figure 5. LPC4 Wiring Diagram
Red 4-pin
Terminal Bar
Section 5. Low Voltage Wiring
Installation
Ensure the solenoid valve is installed in the Laminar
Flow Jet prior to starting the following procedure.
1.
Route the solenoid cable in the same conduit as
the fiber optic.
2.
Connect the wires of each solenoid into the green
10-pin terminal bar. Refer to Figure 5 for the
connection location for each solenoid wire.
NOTE Use 1/8” screwdriver to tighten terminal screws
firmly. Route the solenoid wires on left side of
control panel.
3.
If using the LPC4 Remote or a Jandy AquaLink
RS control panel, connect the 4-conductor wire
to the red terminal bar in the control panel. Refer
to Figure 5 for the connection location for each
wire. Tighten the terminal screws firmly.
C12
D4
1 2
3 4
C13
GRN
YEL
BLK
RED
2-pin Header for Jumper
Note: Install Jumper only in the LPC4 Control Board
when connecting the LPC4 Control Panel to
the LPCR1001 Remote Panel.
Figure 6.
4.
Jumper Installation in the LPC4 Control
Board - Cut Away View
Reconnect the 10-pin terminal bar to the back
of the control panel. Install the top cover using
the two (2) screws removed in Section 4,
Step 1.
Page 8
Section 6. Control Panel Operation
Section 7. LPC4 Remote Installation
The LPC4 Remote allows you to operate the control
panel from alternate locations.
e
Sin
gl
Group
1.
low
S
Slow
rn
tte
Pa
t
M
ed
Fas
Tim
Random
ed
t
Fas
Remote
Off
Remove the four (4) screws located under the
spring-loaded cover on the remote panel.
Remove the cover and set aside.
NOTE The remote panel PCB is located on the back of
the cover.
2.
Locate the four (4) mounting holes available on
the remote panel. Mount the remote panel to a
vertical surface.
3.
The LPC4 control panel knob has nine (9) operable
settings (see Figure 7). The operating positions are
as follows:
Install a conduit fitting securely into the remote
panel knockout, making sure that the fitting is
seated flat against the remote panel. This will
ensure a watertight seal.
4.
• OFF - Turns off all pulse control to all Laminar
Jets.
Run a 4-conductor 22-gauge, color-coded cable
in a conduit from the LPC4 control panel to the
location for the LPC4-R remote panel.
5.
On the remote panel PCB, locate the red, 4-pin
terminal bar. Connect the 4-conductor wire
to the terminal bar on the remote panel (see
Figure 5, page 7). Tighten the terminal screws
firmly.
6.
Install the remote panel cover using the four (4)
screws removed in Step 1.
Off
Figure 7. LPC4 Control Panel Knob
• Timed - Provides a synchronous pulse to all
Laminar Jets in any one of the following three
(3) timed settings.
Slow - Pulse occurs every eight (8) seconds
Medium - Pulse occurs every four (4) seconds
Fast - Pulse occurs every one (1) second
• Random - Provides pulse to Laminar Jets at
random time intervals.
Group - All Laminar Jets pulse at random
Single - Each Laminar Jet pulses at random
• Pattern - Provides a pulse sequence to all Laminar
Jets in any one of the following two (2) timed
settings.
Slow - Sequence is time delayed at slow
speed
Fast - Sequence is time delayed at rapid
speed
• Remote - Transfers control of all functions to the
optional Remote Panel or Jandy AquaLink RS
control panel.
Section 8. Remote Panel Operation
To transfer control to the remote panel or the Jandy
AquaLink RS, turn the LPC4 control panel knob to
the Remote operating position (see Figure 7). The
remote panel can then control the pulse functions of
the Laminar Jets.
Page 9
Section 9. System Wiring Diagrams
The LPC4 system can be configured for various
system set ups, including the following:
• Single controller
• Single controller with LPC4-R Remote Panel
• Multiple controllers and one LPC4-R Remote
Panel
• Single controller operated by the Jandy AquaLink
RS
• Multiple controllers operated by the Jandy
AquaLink RS
NOTE When connecting to a Jandy AquaLink RS, ensure
that the LPC4 control panel PCB is revision
P090r4 or later.
Refer to the wiring diagrams, Figures 8 through 12, on
the following pages to view system configurations.
GRN
YEL
BLK
RED
9 10
SOLENOID 4
7 8
SOLENOID 3
5 6
No Jumper
Installed
SOLENOID 2
3 4
D4
SOLENOID 1
1 2
LPC4 CONTROL PANEL PCB
C12
1 2
3 4
C13
BRN
BRN
24VAC
TRANSFORMER
Note: Install Jumper only in the LPC4 Control Board
when connecting the LPC4 Control Panel to
the LPC4-R Remote Panel.
Figure 8.
LPC4 Wiring, Single Controller
Page 10
LPC4 REMOTE
1 2
RED
9 10
SOLENOID 4
7 8
SOLENOID 3
SOLENOID 2
3 4
Jumper
Installed
5 6
D4
1 2
LPC4 CONTROL PANEL PCB
BLK
RED
BLK
YEL
GRN
4
YEL
2 3
C12
GRN
1
3 4
C13
SOLENOID 1
BRN
BRN
24VAC
TRANSFORMER
Note: Install Jumper only in the LPC4 Control Board
when connecting the LPC4 Control Panel to
the LPC4-R Remote Panel.
Figure 9.
LPC4 Wiring, One Controller with an LPCR1001 Remote Panel
LPC4 REMOTE
4
GRN
2 3
BLK
YEL
1
RED
GRN
YEL
BLK
RED
C13
3 4
GRN
1 2
BLK
RED
D4
24VAC
TRANSFORMER
Note: Install Jumper only in the LPC4 Control Board
when connecting the LPC4 Control Panel to
the LPC4-R Remote Panel.
When connecting multiple control panels to
the LPC4 Remote, install the jumper on the
header of only one control panel.
Figure 10. LPC4 Wiring, Multiple Controllers with an LPCR1001 Remote Panel
3 4
1 2
9 10
BRN
LPC4 CONTROL PANEL PCB
BRN
No Jumper
Installed
BLK
SOLENOID 4
7 8
SOLENOID 1
D4
RED
SOLENOID 3
5 6
5 6
SOLENOID 2
C12
SOLENOID 2
3 4
7 8
SOLENOID 3
YEL
1 2
9 10
SOLENOID 4
3 4
Jumper
Installed
GRN
C13
1 2
LPC4 CONTROL PANEL PCB
C12
YEL
SOLENOID 1
BRN
BRN
24VAC
TRANSFORMER
Page 11
RED
BLK
YEL
Optional Set
ON
Cleaner
2 spd pump
Spa Spillover
Disabled
See Manual
Spare Aux Spa
Not Used
Heat Pump
Red
Black
Green
White
Brown
Blue
Not Used
Not Used
Red
Freeze/
Black Air Sensor
Red
Water Temp.
Black Sensor
Solar
Sensor
Low Voltage
Heater
6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
To Sensors, etc.
(green term. bar)
Relay Sockets (24 VDC output)
F.Pump Aux. 1 Aux. 2
Return
JVA
Intake
JVA
Solar
JVA
Elect.
Heater
Solar
Pump
Cleaner
JVA
JVA Sockets
(24 VAC output)
Jandy AquaLink RS
Remote
Relay Sockets
(24 VDC output)
Relay Sockets (24 VDC output)
Aux. 3
Aux. 4
Aux. 5
Aux. 6 Aux. 7
Battery
(9Volt)
Aux. 4 Relay
Aux. 7 Relay
Aux. 1 Relay
Aux. 2 Relay
Aux. 5 Relay
Aux. 6 Relay
System Power
Load Two
Line Two
Aux. 3 Relay
Line One
Filter Pump Relay
Load One
Low Voltage Raceway (do not run high voltage wire in this compartment)
4 3 2 1
To Remote
To Controller
(red term. bar) (brown term. bar)
Dip Switch Settings
Factory Set
# OFF
1 Aux 1
2 1 spd pump
3 Aux 3
4 Cool Down
5 See Manual
6 Spare Aux Pool
7 Not Used
8 Gas Heater
Green
Yellow
Black
Red
GRN
Grounding Bar
Wire Nut to
120 VAC Power
Jandy AquaLink RS
C13
3 4
GRN
1 2
RED
9 10
SOLENOID 4
7 8
SOLENOID 3
5 6
No Jumper
Installed
SOLENOID 2
3 4
D4
SOLENOID 1
1 2
LPC4 CONTROL PANEL PCB
C12
YEL
BLK
BRN
BRN
24VAC
TRANSFORMER
Figure 11. LPC4 Wiring, One Controller with a Jandy AquaLink RS
CAUTION
Do not install this jumper if connecting the LPC4
control panel to a Jandy AquaLink RS system.
Page 12
RED
BLK
YEL
Red
Black
Green
White
Brown
Blue
Not Used
Not Used
Red
Freeze/
Black Air Sensor
Red
Water Temp.
Black Sensor
Solar
Sensor
Low Voltage
Heater
4 3 2 1
6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
To Remote
To Controller
(red term. bar) (brown term. bar)
Dip Switch Settings
Factory Set
# OFF
1 Aux 1
2 1 spd pump
3 Aux 3
4 Cool Down
5 See Manual
6 Spare Aux Pool
7 Not Used
8 Gas Heater
Green
Yellow
Black
Red
GRN
Optional Set
ON
Cleaner
2 spd pump
Spa Spillover
Disabled
See Manual
Spare Aux Spa
Not Used
Heat Pump
To Sensors, etc.
(green term. bar)
Relay Sockets (24 VDC output)
F.Pump Aux. 1 Aux. 2
Return
JVA
Intake
JVA
Solar
JVA
Elect.
Heater
Solar
Pump
Cleaner
JVA
JVA Sockets
(24 VAC output)
Jandy AquaLink RS
Remote
Relay Sockets
(24 VDC output)
Relay Sockets (24 VDC output)
Aux. 3
Aux. 4
Aux. 5
Aux. 6 Aux. 7
Aux. 3 Relay
Aux. 4 Relay
Aux. 7 Relay
Aux. 1 Relay
Aux. 2 Relay
Aux. 5 Relay
Aux. 6 Relay
System Power
Line Two
Load Two
Line One
Filter Pump Relay
Load One
Low Voltage Raceway (do not run high voltage wire in this compartment)
Battery
(9Volt)
Grounding Bar
Wire Nut to
120 VAC Power
Jandy AquaLink RS
GRN
YEL
BLK
RED
3 4
5 6
SOLENOID 2
3 4
SOLENOID 1
BRN
BRN
24VAC
TRANSFORMER
Figure 12. LPC4 Wiring, Multiple Controllers with a Jandy AquaLink RS
CAUTION
Do not install this jumper if connecting the LPC4
control panel to a Jandy AquaLink RS system.
1 2
9 10
7 8
SOLENOID 3
No Jumper
Installed
RED
SOLENOID 4
7 8
9 10
SOLENOID 4
D4
YEL
BLK
SOLENOID 3
5 6
C12
D4
No Jumper
Installed
GRN
SOLENOID 2
3 4
1 2
BLK
RED
LPC4 CONTROL PANEL PCB
3 4
YEL
1 2
LPC4 CONTROL PANEL PCB
C12
C13
GRN
SOLENOID 1
1 2
C13
BRN
BRN
24VAC
TRANSFORMER
Page 13
Section 10. Parts List and
Exploded View
Number
Description
Part
Number
1
LPC4 Control Panel PCB,
Dead Panel w/Stand-offs,
Knob and Screws
R0410300
2
Transformer
R0410400
3
Control Panel Box,
w/Brackets and Screws
R0410500
4
Solenoid Spring, Hammer,
and Pad (qty. 4)
R0410600
5
Remote Panel PCB w/Red
Connector and Knob
R0410800
6
Solenoid w/50 ft cable,
Spring, Hammer and Pad
LPC4-S
7
LPC4 Remote
LPC4-R
8
LPC4 Controller and 2
Solenoids
(each Solenoid w/50 ft cable)
LPC4
3
4
6, 8 (x2)
2
1
5
7
8
6 ¾"
2 ¾"
5"
10 ¼"
5 ¼"
4 5/8"
10 ¼"
9 5/16"
3 ½"
4"
Side View
Side View
3 7/8"
Front View
5 ¾"
Front View
LPC4 Control Panel Dimensions
LPC4 Remote Panel Dimensions
Page 14
NOTES
LIMITED WARRANTY
Thank you for purchasing Jandy® pool and spa products. Jandy Pool Products, Inc. warrants all parts to be free
from manufacturing defects in materials and workmanship for a period of one year from the date of retail
purchase, with the following exceptions:
• AquaLink® RS units installed with Jandy Surge Protection Kits will be covered for two years.
• NeverLube® valves are warranted for the life of pool and/or spa on which they were originally installed.
• AquaPureTM Electronic Chlorine Generator Electrolytic Cells carry a 5 year limited warranty on a prorated basis.
This warranty is limited to the first retail purchaser, is not transferable, and does not apply to products that have
been moved from their original installation sites. The liability of Jandy Pool Products, Inc. shall not exceed the
repair or replacement of defective parts and does not include any costs for labor to remove and reinstall the
defective part, transportation to or from the factory, and any other materials required to make the repair. This
warranty does not cover failures or malfunctions resulting from the following:
1. Failure to properly install, operate or maintain the product(s) in accordance with our published Installation,
Operation and Maintenance Manuals provided with the product(s).
2. The workmanship of any installer of the product(s).
3. Not maintaining a proper chemical balance in your pool and/or spa [pH level between 7.2 and 7.8, Total
Alkalinity (TA) between 80 to 120 ppm, Total Dissolved Solids (TDS) less than 2000 not including salt ppm].
4. Abuse, alteration, accident, fire, flood, lightning, rodents, insects, negligence or acts of God.
5. Scaling, freezing, or other conditions causing inadequate water circulation.
6. Operating the product(s) at water flow rates outside the published minimum and maximum specifications.
7. Use of non-factory authorized parts or accessories in conjunction with the product(s).
8. Chemical contamination of combustion air or improper use of sanitizing chemicals, such as introducing
sanitizing chemicals upstream of the heater and cleaner hose or through the skimmer.
9. Overheating; incorrect wire runs; improper electrical supply; collateral damage caused by failure of O-Rings,
DE grids, or cartridge elements; or damage caused by running the pump with insufficient quantities of water.
LIMITATION OF LIABILITY:
This is the only warranty given by Jandy Pool Products, Inc. No one is authorized to make any other warranties
on behalf of Jandy Pool Products, Inc. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF FITNESS
FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. JANDY POOL PRODUCTS, INC. EXPRESSLY
DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, INDIRECT OR
PUNITIVE DAMAGES FOR BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY. This warranty gives
you specific legal rights. You may also have other rights which vary by state or province.
H0566900A
WARRANTY CLAIMS:
For prompt warranty consideration, contact your dealer and provide the following information: proof of purchase,
model number, serial number and date of installation. The installer will contact the factory for instructions
regarding the claim and to determine the location of the nearest designated service center. If the dealer is not
available, you can locate a service center in your area by visiting www.jandy.com or by calling our technical
support department at (707) 776-8200 extension 260. All returned parts must have a Returned Material
Authorization number to be evaluated under the terms of this warranty.
Jandy Pool Products, Inc.
6000 Condor Drive • Moorpark, CA USA 93021 • 707.776.8200 • Fax 707.763.7785
Litho in U.S.A. © Jandy Pool Products, Inc. 0509