Test Hoses SMS / SGS DN 2 + DN 4
Working Pressure up to 630 bar / 9135 PSI
Technical Data for Test Hose
A
B
C
DN 2
DN 4
400 / 5801
630 / 9135
340 / 4931
1100 / 15954
1900 / 27557
850 / 12328
600 / 8702
950 / 13778
570 / 8267
at    0 °C /  32 °F
488 / 7077
768 / 11138
463 / 6715
440 / 6381
693 / 10051
418 / 6063
at   30 °C /  86 °F
Pressure Rating in bar / PSI
at   50°C / 122 °F
400 / 5801
630 / 9137
380 / 5511
(bar / PSI)
at Indicated Temperature
at   80°C / 176 °F
344 / 4989
542 / 7861
327 / 4743
at 100 °C / 212 °F
308 / 4467
485 / 7034
293 / 4250
Working Temperature
(°C / °F)
-35 °C ... +100 °C / -31 °F ... +212 °F (momentary +120 °C / +248 °F)
Inside Diameter
(mm / in)
2 / .08
4 / .16
Outside Diameter
(mm / in)
5 / .20
8,6 / .34
at working pressure
20 / .79
40 / 1.57
Bending Radius
(mm / in)
at -20 °C / 4 °F
30 / 1.18
60 / 2.36
Max. Coil Length
(m / ft)
100 / 328
Weight / m
(g / oz)
16 / .50
42 / 1.35
Inner / Outer Tube
PA
Reinforcement
Synthetic Fibre
Standard hose end material is Steel 11 S Mn Pb 30 (1.0718), zinc/ nickel-plated (Type 15: Steel, black zinc/nickel-plated)
Stainless Steel: V2A (1.4305/AISI 303), V4A (1.4571/AISI 316Ti) on request
Nominal Bore (DN)
Max. Working Pressure (PN)
Min. Burst Pressure
Testing Pressure
(mm)
(bar / PSI)
(bar / PSI)
(bar / PSI)
D
630 / 9135
1900 / 27557
950 / 13779
768 / 11139
693 / 10051
630 / 9137
542 / 7861
485 / 7034
Standard Hose
STAUFF-Test 15/15
STAUFF-Test 12/12*2
Ø5
(Ø .20)
Ø5
(Ø .20)
Gauge Adaptor
Ø5
(Ø .20)
L
L
L
L
Ø5
(Ø .20)
Ø5
(Ø.20)
STAUFF-Test 10/10
L
STAUFF-Test 20/20
S12,65 x 1,5
M16
G 1/4
M16 x 1,5
*2 Special thread:
buttress thread S12,65 x 1,5
ƒƒ Max. Working Pressure:
400 bar / 5801 PSI
ƒƒ Burst Pressure:
1100 bar / 15954 PSI
ƒƒ Pressure/t° factor:
to 0 °C 122 %
at 30 °C 110 %
at 50 °C 100 %
at 80 °C 86 %
at 100 °C 77 %
ƒƒ Max. Working Pressure:
630 bar / 9137 PSI
ƒƒ Burst Pressure:
1900 bar / 27557 PSI
ƒƒ Pressure/t° factor:
to 0 °C 122 %
at 30 °C 110 %
at 50 °C 100 %
at 80 °C 86 %
at 100 °C 77 %
B36www.stauff.com
STAUFF_One_Test_EN_lay1.indd 36
ƒƒ Max. Working Pressure:
400 bar / 5801 PSI
ƒƒ Burst Pressure:
1100 bar / 15954 PSI
ƒƒ Pressure/t° factor:
to 0 °C 122 %
at 30 °C 110 %
at 50 °C 100 %
at 80 °C 86 %
at 100 °C 77 %
ƒƒ Max. Working Pressure:
400 bar / 5801 PSI
ƒƒ Burst Pressure:
1100 bar / 15954 PSI
ƒƒ Pressure/t° factor:
to 0 °C 122 %
at 30 °C 110 %
at 50 °C 100 %
at 80 °C 86 %
at 100 °C 77 %
ƒƒ Gauge adaptor 1/4 NPT, G1/2 and
1/2 NPT on request
ƒƒ Gauge adaptor available for all
STAUFF-Test series
Dimensional drawings: All dimensions in mm (in).
22.08.2011 13:25:20
Working Pressure up to 630 bar / 9135 PSI
SMS / SGS DN 2 + DN 4 Test Hoses
Order Code STAUFF Test Hose
L
/M....
3000
Hose End 1 (see pages B38 - B43)
Hose End 2 (see pages B38 - B43)
20
A....
J....
only specify when
2 different hose ends
15
S....
D....
are required
12
K....
B....
10
L....
U....
M....
G....
P....
N....
F....
etc.
W....
C....
*1 for gaseous media type SGS - Test hoses are perforated
*2 Standard test hose option for North America is version B.
*3 Type C and D - are perforated
Standard Length L*
in mm
200
400
630
800
1000
1500
2000
2500
3200
4000
A
Length
Length in
A
mm
B*2
(see L above) C*3
D*3
Standard
DN / Hose Size
= DN 2
= DN 2
= DN 4
= DN 4
400 bar / 5802 PSI
630 bar / 9137 PSI
340 bar / 4931 PSI
630 bar / 9137 PSI
Lengths see
table below.
in in
7.87
15.75
24.80
31.50
39.37
59.06
78.74
98.43
125.98
157.48
C6F
Material Hose End
Standard hose end material is Steel
11 S Mn Pb 30 (1.0718), zinc/nickel-plated = C6F
Type 15: Steel, black zinc/nickel-plated = C6F
Stainless Steel:
V2A (1.4305/AISI 303),
V4A (1.4571/AISI 316Ti) on request
STAUFF
Test
20
B
SMS * 1
Bending protection on request.
Order Code STAUFF Hose End
HE
20
Hose End (see pages B38 - B43)
20
A....
J....
15
S....
D....
12
K....
B....
10
L....
U....
M....
G....
P....
N....
F....
etc.
W....
C....
Dimensional drawings: All dimensions in mm (in).
STAUFF_One_Test_EN_lay1.indd 37
A
DN / Hose Size
A
B
C
D
= DN 2
= DN 2
= DN 4
= DN 4
400 bar / 5802 PSI
630 bar / 9137 PSI
340 bar / 4931 PSI
630 bar / 9137 PSI
C6F
Material Hose End
Standard hose end material is Steel
11 S Mn Pb 30 (1.0718), zinc/nickel-plated = C6F
Type 15: Steel, black zinc/nickel-plated = C6F
Stainless Steel:
V2A (1.4305/AISI 303),
V4A (1.4571/AISI 316Ti) on request
www.stauff.comB37
22.08.2011 13:25:21
Hose Ends
Dimensions / Order Codes
STAUFF Hose End
Hose End
Description
Type
STAUFF-Test
Screw-type
G
Hex
(mm /in)
DN
Hose Size
20
M16 x 2
15
M16 x 1,5
12
S12,62 x 1,5
20
M16 x 2
15
M16 x 1,5
12
S12,62 x 1,5
20
M16 x 2
15
M16 x 1,5
12
S12,62 x 1,5
10
Plug in system
Gauge adaptor
BSP-thread
1/4
G1/4
19
.75
for G3/8, G1/2,
M14 x 1,5 and M20 x 1,5
swivel nut like type N
1/2
G1/2
27
1.06
3/8
G3/8
22
.87
14
M14 x 1,5
19
.75 2
20
M20 x 1,5
27
1.06
2
and
4
G
G
suitable for test points
STAUFF-Test
Screw-type
90° elbow
suitable for test points
O
2
-20
G
STAUFF-Test
Screw-type
90° elbow
Hex
SW
suitable for test points
(short wire version)
OX
G
17
.67 2
STAUFF-Test
Plug in-type
2
G
2
and
4
M
Hex
Hex
B38www.stauff.com
STAUFF_One_Test_EN_lay1.indd 38
Dimensional drawings: All dimensions in mm (in).
22.08.2011 13:25:23
Dimensions / Order Codes
Hose Ends
STAUFF Hose End
Hose End
Description
Type
G
Hex
(mm /in)
G1/4
19
DN
Hose Size
90° elbow
gauge adaptor
BSP-thread
1/4
for G1/2
swivel nut like type N
.75
2
and
4
W
1/2
G1/2
27
1.06
1/4
1/4 NPT
19
.75
STAUFF
Test
SW
Hex
G
B
Gauge adaptor
NPT-thread
G
for 1/4 NPT
swivel nut like type M
N
2
Hex
1/2
1/2 NPT
27
1.06
1/4
1/4 NPT
19
.75
90° elbow
gauge adaptor
NPT-thread
for 1/2 NPT
swivel nut like type N
2
and
4
A
SW
Hex
1/2
1/2 NPT
4
4 LL
6
6L-6S
8
8L-8S
10
10 L - 10 S
12
12 L - 12 S
2
1/4
1/4
2 and 4
6
6L-6S
27
1.06
G
Ød (see G)
Standpipe
for compression ring
fittings according to
ISO 8434-1 / DIN 2353
20
(.79)
Note:
Standpipe version is not in
accordance with the state
of the art. Use at own risk.
We recommend the use of
the series K, R or L.
S
Standpipe
for compression ring
fittings according to
ISO 8434-1 / DIN 2353
90° elbow
Note:
Standpipe version is not in
accordance with the state
of the art. Use at own risk.
We recommend the use of
the series K, R or L.
2
2
and
4
2
and
4
SG
8
8L-8S
Ød (see
(see G)
Ød
G)
Dimensional drawings: All dimensions in mm (in).
STAUFF_One_Test_EN_lay1.indd 39
www.stauff.comB39
22.08.2011 13:25:24
Hose Ends
Dimensions / Order Codes
STAUFF Hose End
Hose End
Description
G
Seal with O-ring
for 24° cone fitting
according to
ISO 8434-1 / DIN 2353
c/w swivel nut
Hex
(mm /in)
6L
M12 x 1,5
14
.55
8L
M14 x 1,5
17
.67
10 L
M16 x 1,5
19
.75
12 L
M18 x 1,5
22
6S
M14 x 1,5
17
.87 2
and
.67 4
8S
M16 x 1,5
19
.75
10 S
M18 x 1,5
22
.87
12 S
M20 x 1,5
24
.94
6L
M12 x 1,5
14
.55
K
Hex
Seal with O-ring
for 24° cone fitting
according to
ISO 8434-1 / DIN 2353
c/w swivel nut
45° elbow
DN
Hose Size
G
Type
2
and
4
R
G
Hex
Seal with O-ring
for 24° cone fitting
according to
ISO 8434-1 / DIN 2353
c/w swivel nut
90° elbow
6S
M14 x 1,5
14
.67
6L
M12 x 1,5
14
.55
8L
M14 x 1,5
17
.67
10 L
M16 x 1,5
19
6S
M14 x 1,5
17
.75 2
and
4
.67
8S
M16 x 1,5
19
.75
10 S
M18 x 1,5
24
.94
12
M12 x 1,5
17
.67
1/8
G1/8
14
.55
L
SW
Hex
G
G
Male thread
according to
DIN 3852-B
2
and
4
G
Hex
1/4
G1/4
19
.75
1/2
G1/2
27
1.06
1/8
1/8 NPT
13
.51
G
Male thread NPT
according to
ANSI-standard
2
and
4
F
Hex
1/4
B40www.stauff.com
STAUFF_One_Test_EN_lay1.indd 40
1/4 NPT
17
.67
Dimensional drawings: All dimensions in mm (in).
22.08.2011 13:25:25
Dimensions / Order Codes
Hose Ends
STAUFF Hose End
G
Male thread
for 24° cone fitting
according to
ISO 8434-1 / DIN 2353
Hex
(mm /in)
6L
M12 x 1,5
14
.55
8L
M14 x 1,5
17
.67
6S
M14 x 1,5
17
.67
8S
M16 x 1,5
17
.67
1/4
7/16–20 UNF
14
.55
5/16
1/2–20 UNF
14
2
.55 and
4
3/8
9/16–18 UNF
17
.67
6L
M12 x 1,5
14
.55
8L
M14 x 1,5
17
.67
10 L
M16 x 1,5
19
.75
12 L
M18 x 1,5
22
6S
M14 x 1,5
17
.87 2
and
.67 4
8S
M16 x 1,5
19
.75
10 S
M18 x 1,5
22
.87
12 S
M20 x 1,5
24
.94
10 L
M16 x 1,5
19
.75
C
Hex
Male thread
according to
SAE J 514
G
J
DN
Hose Size
G
Type
2
and
4
STAUFF
Test
Description
B
Hose End
Hex
G
Universal sealing head
with swivel nut for
24° cone fitting
according to
ISO 8434-1 / DIN 2353
D
Hex
Universal sealing head
with swivel nut for
24° cone fitting
according to
ISO 8434-1 / DIN 2353
90° elbow
2
and
4
Q
Hex
G
M18 x 1,5
22
.87
1/8
G1/8
12
.47
G
Sealing head with
swivel nut for
cone fitting
according to DIN EN 560
10 S
Hex
2
and
4
B
1/4
Dimensional drawings: All dimensions in mm (in).
STAUFF_One_Test_EN_lay1.indd 41
G1/4
17
.67
www.stauff.comB41
22.08.2011 13:25:27
Hose Ends
Dimensions / Order Codes
STAUFF Hose End
Hose End
Description
DN
Hose Size
G
Hex
(mm /in)
1/4
7/16–20 UNF
14
.55
5/16
1/2–20 UNF
17
2
.67 and
4
3/8
9/16–18 UNF
19
.75
UR
1/4
7/16–20 UNF
14
.55 2
E
1/4
7/16–20 UNF
14
2
.55 and
4
ER
1/4
7/16–20 UNF
14
.55 2
P
2
M16 x 1,5
19
.75 2
Type
G
37°
Sealing head with
swivel nut
according to SAE J 514
37° cone
U
Hex
G
45°
Sealing head with
swivel nut
according to SAE J 516
45° cone
Hex
Hex
Sealing head with
swivel nut
according to SAE J 516
37° cone
90° elbow
Hex
37
°
G
Sealing head with
swivel nut
according to SAE J 516
45° cone
90° elbow
Hex
45
°
G
G
Test hose
for air brake systems
Hex
B42www.stauff.com
STAUFF_One_Test_EN_lay1.indd 42
Dimensional drawings: All dimensions in mm (in).
22.08.2011 13:25:29
Dimensions / Order Codes
Hose Ends
STAUFF Hose End
Hose End
Description
DN
Hose Size
G
Hex
(mm /in)
1/4
G1/4
17
2
.67 and
4
9/16
9/16–18 UNF
17
.67
Type
G
Sealing head with
swivel nut
60° cone
H
STAUFF
Test
Hex
G
B
Screw-type ORFS
according to
SAE J 1453
T
2
Hex
11/16
11/16–16 UN
21
.83
11/16
11/16–16 UN
21
2
.83 and
4
20
M16 x 2
Screw-type ORFS
according to
SAE J 1453
90° elbow
V
Hex
G
Hose end with integrated check
valve
RV
2
15
Dimensional drawings: All dimensions in mm (in).
STAUFF_One_Test_EN_lay1.indd 43
M16 x 1,5
www.stauff.comB43
22.08.2011 13:25:30
Special Adaptors
Dimensions / Order Codes
G
Hose Connector
SSV
Hex
l2
l1
Sealings
Thread
Dimensions
(mm /in)
Internal sealings made of FPM (Viton®).
G
l1
42,5
1.67
42,5
1.67
31
1.22
Metal Parts
Standard material: Steel, zinc/nickel-plated = C6F (CrVI-free)
Standard material SSV15:
Steel, black zinc/nickel-plated = C6F (CrVI-free)
For ordering V2A (1.4305 / AISI 303) replace "C6F" with "V2A".
For ordering V4A (1.4571 / AISI 316Ti) replace "C6F" with "V4A".
M16 x 2
M16 x 1,5
S12,65 x 1,5
Order Codes
l2
18,5
.73
18,5
.73
12,5
.49
Hex
17
.67
17
.67
14
.55
SSV20-C6F
SSV15-C6F
SSV12-C6F
Sampling Hose Adaptor
SHA
ØD1
G
STA
ØD2
Ød2
l3
Ød1
L1
l1
L3
l2
L2
Metal Parts
Dimensions
(mm /in)
Standard material: Steel, zinc/nickel-plated = C6F (CrVI-free)
Ød1
22
.87
B44www.stauff.com
STAUFF_One_Test_EN_lay1.indd 44
Order Code
Ød2
5,5
.22
l1
13
.51
l2
23
.91
l3
24
.94
G
18
.71
SHA20-5.5MM-C6F
Dimensional drawings: All dimensions in mm (in).
22.08.2011 13:25:33
STAUFF Test
General Technical Information
Port Connections and Sealing Details
Type A - Threaded port according to factory standard
Sealing: O-ring Type A
Thread
Dimensions
(mm /in)
Type A
G
M8 x 1
30°
M10 x 1
t1 min.
11
.43
12
.47
t2 min
15,5
.61
16,5
.64
t1
t2
0,5
2,5
d1
G
d1 +0,1
9,5
.37
11,5
.45
Type B and C - Threaded port type X acc. to DIN 3852 Part 1 and 2; ISO 9974-1 (metric); ISO 1179-1 (inch)
Sealing: Metal joint Type B / Elastomeric sealing Type C
Thread
Dimensions
(mm /in)
Type B and C
G
Type B
M10 x 1
Type C
M12 x 1,5
M14 x 1,5
M16 x 1,5
d1
G
M18 x 1,5
a
0,1 A
t1
t2
M20 x 1,5
A
M22 x 1,5
G1/8
G1/4
G3/8
G1/2
t1 min.
8
.31
12
.47
12
.47
12
.47
12
.47
14
.55
14
.55
8,5
.33
12,5
.49
12,5
.49
14,5
.57
t2 min.
10
.39
15
.59
15
.59
15
.59
15
.59
17
.67
17
.67
10,5
.41
15,5
.61
15,5
.61
18,5
.73
a max.
1
.04
1,5
.06
1,5
.06
1,5
.06
2
.08
2
.08
2,5
.10
1
.04
1,5
.06
2
.08
2,5
.10
Type D - Parallel threaded port type Z according to DIN 3852 Part 2 (inch)
Sealing: Taper Type D suitable sealant required
Thread
Dimensions
(mm /in)
Type D
G
Rp1/8
Rp1/4
90°
G
t1
t2
Rp3/8
B46www.stauff.com
STAUFF_One_Test_EN_lay1.indd 46
d1 min.
15
.59
18
.71
20
.79
23
.91
25
.98
27
1.06
28
1.10
15
.59
20
.79
23
.91
28
1.10
Rp1/2
t1 min.
5,5
.22
8,5
.33
8,5
.33
10,5
.41
t2 min.
9,5
.37
13,5
.53
13,5
.53
16,5
.65
Dimensional drawings: All dimensions in mm (in).
22.08.2011 13:25:38
General Technical Information
STAUFF Test
Port Connections and Sealing Details
Type D - Taper threaded port according to ANSI/ASME B1.20.1-1983 (NPT)
Sealing: Taper Type D suitable sealant required
Thread
Dimensions
(mm /in)
Type D
G
1/8–27 NPT
1/4–18 NPT
90°
G
t2 min.
11,6
.46
16,4
.65
22,6
.89
STAUFF
Test
t2
t1
1/2–14 NPT
t1 min.
6,9
.27
10
.39
13,6
.54
G
M10 x 1
M12 x 1,5
M14 x 1,5
z°
M16 x 1,5
M22 x 1,5
b
a
0,2 A
0,1 A
d2
d1
G
t1
t2
M27 x 2
A
5/16–24 UNF
7/16–24 UNF
1/2–20 UNF
9/16–18 UNF
7/8–14 UNF
Dimensional drawings: All dimensions in mm (in).
STAUFF_One_Test_EN_lay1.indd 47
d1 +0,1
11,1
.44
13,8
.54
15,8
.62
17,8
.70
23,8
.94
29,4
1.16
9,1
.36
12,4
.49
14
.55
15,65
.62
23,95
.94
d2 min.
16
.63
19
.75
21
.83
24
.94
29
1.14
34
1.34
17
.67
21
.83
23
.91
25
.98
34
1.34
t1 min.
10
.39
11,5
.45
11,5
.45
13
.51
15,5
.61
19
.75
10
.39
11,5
.45
11,5
.45
12,7
.50
16,7
.66
t2 min.
11,5
.45
14
.55
14
.55
15,5
.61
18
.71
22
.87
12
.47
14
.55
14
.55
15,5
.61
20
.79
B
Type E - Threaded port according to ISO 6149-1 (metric); ISO 11926-1 (UNF)
Sealing: O-ring Type E
Thread
Dimensions
(mm /in)
Type E
a +0,4
1,6
.06
2,4
.09
2,4
.09
2,4
.09
2,4
.09
3,1
.91
1,9
.07
2,4
.09
2,4
.09
2,5
.10
2,5
.10
b max.
1
.04
1,5
.06
1,5
.06
1,5
.06
2
.08
2
.08
1,6
.06
1,6
.06
1,6
.06
1,6
.06
2,4
.09
z° ±1°
12°
15°
15°
15°
15°
15°
12°
12°
12°
12°
15°
www.stauff.comB47
22.08.2011 13:25:39