solar&wind
igus® solutions for renewable energy:
solar and wind energy
...energy
plastics for longer life®...
www.igus.eu/solar ... www.igus.eu/windpower
igus in solar plants ...
®
... and wind power plants
twisterband
Circular motions in minimum
space up to 7000°
Rotary speeds up to 360°/s
triflex® R
Safe rotation up to ±10° torsion per chain link
High tensile strength
Large filling space
igubal® rold ends
PRT slewing ring bearing
Corrosion-free
Ø 5-30 mm
with toothed outer ring
112 to 457 mm Ø
drylin® lead screw nuts
Dry running, without lubrication
Dirt resistant
iglidur G
®
2
Flange bearings from 3 to 150 mm Ø
High compressive strength
3
Lubricant-free bearings ...
... lightweight and cost-effective
Lubrication-free dry-tech® solutions
iglidur® polymer bearings are corrosion-free,
maintenance- and lubricant-free
More than 45 materials from stock
Find the right solution for your application with our online lifetime calculator and product finder
Dimensions from Ø 3 - 195 mm
Media resistant
High compressive strengths
Low coefficients of friction
High mechanical dampening
High dirt resistance
Lightweight
High wear resistance
Excellent price/performance ratio
Predictable service life, calculate online
iglidur GSM
Sleeve Bearing
®
iglidur GFM
Flange Bearing
iglidur GTM
Thrust washer
iglidur MCM
Clip Bearings
iglidur Clips2
For high loads
iglidur MKM
Double flange bearing
iglidur MDM
Double flange bearing
iglidur JVSM/JVFM
Pre-tensioned, no clearance
iglidur GFL
Flange bearing
iglidur PRT
Polymer Slewing Ring Bearing
polysorb
Disc Springs
iglidur N54SM
The biopolymer
®
®
www.igus.eu/iglidur
®
UV resistance
UV
Plain bearings can be exposed to constant weathering
when they are used outside. The UV resistance is an
important measurement and indicates whether a material
is attacked by UV radiation. The effects can extend from
slight changes in colour to brittleness of the material.
Testresults show that iglidur® plain bearings are suitable
for outside use. Only for a few iglidur® materials are any
changes expected.
iglidur® plain bearing in long term test.
Best UV-resistance: iglidur® G, X, F,
®
®
®
®
®
®
®
H370, UW500, P, D and GLW.
4
5
Maintenance-free spherical ...
... bearings ... self-aligning
More lubrication-free dry-tech® solutions
igubal® polymer spherical bearings are lubricant- and maintenance-free
Self-aligning bearing elements completely made from plastics
Easy to assemble
Adjust to all angular variances
Compensation of alignment errors
Very good vibration dampening
Insensitive to dirt
Resistant to chemicals and corrosion
Diameter from Ø 2-50 mm
Predictable lifetime online
Delivery from stock – save storage costs!
www.igus.eu/igubal
Tested!
In the largest lab of its kind, igus® Cologne
Endurance test oscillating: igubal® Rod End
Bearing against metal Rod End Bearing
Test setup:
Result:
6
97 Million cycles
working time about 6,500 hours
load between 50 and 90 N
steel failed after 50 Million cycles
With the igubal® type series, a complete system of selfaligning bearing elements are available for the design
engineer: Rod ends, clevis joints, flange bearings,
spherical bearings and pillow block bearings.
Rod ends
Clevis joints
With male/female thread
Corrosion-resistant
Temperatures -30 up to
+80°C
Resistant to dirt and dust
Metal detectable
www.igubal.eu/rodends
Individual components
or combinations
Lightweight
High tensile forces
Compatible with rod ends
Metal detectable
www.igubal.eu/clevis
Pillow block bearings
Flange bearings
Spherical feature for misalignment compensation
High strength with varying loads
Lightweight
www.igubal.eu/pillowblocks
Spherical Bearings
For shaft and lead screw support
Maintenance-free, dry operation
Lightweight
Different types, high temperature option available
www.igubal.eu/flange
Spherical balls
Easy handling
Very light and robust
High axial and radial loads
Easy installation
Small installation spaces
Maintenance-free dry operation
Corrosion-resistant
High compressive strength
Flexible
Various materials
Low cost
www.igubal.eu/sphericals
Lightweight
www.igubal.eu/balls
7
drylin linear technology ...
®
... 100% lubricant-free
Maintenance-free lead screw drives
drylin® is a range of maintenance-free and lubricant-free linear bearings in six different options.
In addition the range is complemented by complete linear units with lead screw drive or toothed belt
drylin® lead screw drives are always based on self-lubricating plastic nuts
and thus enable a life-long operation without external lubrication.
The lead screws (trapezoidal thread or steep thread) remains in dry operation,
providing many technical advantages. For example, dirt does not stick to
lubricants. The screw drive can thus be used on the one hand in applications
with extreme dirt accumulation and on the other in the hygiene sector. Different
thread types cover a wide range of applications.
Higher efficiency
due to optimized
thread angle
Extended lifetime
due to asymmetry
Best media
resistance due
to material
1.4301 (AISI 304)
Lead screw nuts
made of lubrication
free igus® high
performance
polymers
The portfolio of lubricant- and maintenance free drylin® linear technology comprises of
5 seperate sizes.
drylin® T rail guide systems as alternative to standard commercial ball guide systems
drylin® N low profile guide systems for small space
drylin® W is a universal linear system with different profiles and carriage options
drylin® Q – torque resistant square linear guides
drylin® R round shaft guide systems as an alternative to ball linings
www.igus.eu/drylin-linear
Tested!
Material selection:
iglidur® J (Standard),
iglidur® A180 (FDAcompliant)
Pitch 2–50 mm,
diameter
ø 6-18 mm
Precision / nominal
diameter -0,1
Low noise and
vibration dampening
due to rounded tooth
geometry
Endurance test linear: drylin® T Linear
Bearing against Recirculating ball bearing
Test setup: 10,000 km running distance,
150 N load, 0.5 m/s average speed
dryspin technology for high helix
threads.
®
dryspin® technology is based on specially for lead screw
drives developed wear-resistant igus® high performance
polymers.
Matching to plastic nut and lead screws properties
and geometries dryspin® offers longer service life and
efficiency for high helix lead screw threads.
8
In the largest lab of its kind, igus® Cologne
Typical application areas:
laboratory automation medical devices
automotive clamping units handling
www.igus.eu/dryspin
9
Multidimensional ...
... reliably in use
PSE AG, Freiburg, Germany:
This test rig solar systems was able to be built thanks
to the use of igus® e-chains®. These are the only ones
that allow the test surface to be turned through 380°.
Realize 900° and more with igus®-rotating
modules also with high loads
RWenergy in Schwandorf, Germany:
Energy supply system from igus® GmbH, Cologne,
in the one-axis tracking system.
With the rotation module you can implement larger angles of rotation of 900° and more. Thanks
to add-on modules the angles of rotation can be extended “virtually” indefinitely. The rotation and
add-on modules are ideally suited for rotary motions with high fill weights and limited space.
CONERGY in Spain:
With the SolarOptimus systems, solar power plant
operators in sunny regions can increase their yields
by more than 30%.
triflex R:
torsionable up to 360°/m
www.igus.eu/triflexR
®
10
twisterchain :
Circular movements up to 540°
www.igus.eu/twisterchain
®
RBR e-chains®:
S-shaped for circular motions
www.igus.eu/RBRchains
The iglidur® bushings are installed in the main
axles of the tracking system: They provide lowfriction rotary movements even under unfavorable
conditions. For the kinematics of the adjustment
system, Conergy decided on the drylin® linear
bearings.
11
/9001:2008
/16949:2009
igus® is certified for energy chains®, cables, and
harnessing, as well as plastic plain bearings iaw.
ISO 9001:2008 and ISO/TS 16949:2009.
igus® GmbH
Spicher Str. 1a
51147 Cologne Germany
Tel. +49 2203 9649-0
Fax +49 2203 9649-222
[email protected]
www.igus.eu
© 2014 igus® GmbH
Published by igus® GmbH, Germany
MAT0071421.20 Issue 09/2014
Subject to technical alterations.