Eco Priority Guide: Office Chairs 1.0 Overview Chairs are a somewhat utilitarian piece of equipment designed (hopefully) to satisfy specific ergonomic demands. Apart from these functional requirements, chairs are a large volume consumer product that are traditionally constructed from a variety of virgin plastics, metals, timbers, foams and fabrics that are glued, stapled and insertmoulded together, such that meaningful recycling is extremely difficult or inefficient. The foams, fabrics and glues that are used in chair construction are generally high in VOC emissions and are not recyclable due to the techniques and materials selected. When metals are used they are usually painted or powder-coated, also making them less efficient to recycle. Furthermore, the engineering of the frames, seat and back pads, arms, and even bases, often leaves a lot to be desired with components failing very early into their supposed life-cycle. Another design issue is the fixing of upholstery, which is usually achieved with staples and glues, meaning they cannot be maintained or replaced when these fixing methods fail (as they often do). The upholstery fabrics and leathers currently used are sometimes dyed with highly toxic compounds including chromium, cadmium, and cobalt. Often these are then coated with formaldehyde dressings, high VOC chemical anti-dirt treatments, and even carcinogenic fire resistant compounds. The mechanical components are typically not constructed to be maintainable, unless the chair is of reasonable quality. However, even if the chair has maintainable components the manufacturers often don’t offer maintenance services. Hence, the chairs will often end up in landfill when all they need is simple maintenance or component replacement. Many of the components that make up chairs are capable of being manufactured with recycled or partially recycled raw materials. Using recycled content components will reduce the overall embodied energy and resource intensity of the chair. It also enables an ongoing cyclic resource use if designed and specified carefully by the chair designer and manufactured to be able to be disassembled, i.e. Design for Disassembly (DfD). To enable the materials to be re-used, DfD requires component materials be individually identified and dated on each component. Even with DfD and maintainability, chairs and their components will be less likely to end up in landfill if manufacturers offer to provide Product Takeback schemes. In Germany, manufacturers are required to dispose of their own products at life-end (Extended Producer Responsibility or EPR), so DfD and resource recovery evolves naturally. Resource recovery is prevented when materials are glued or laminated together. Typically, chair arms and some back components will be plastic, such as polyurethane inset moulded with steel sub-frames, preventing either from being recycled. When looked at comparatively to other internal products, the vast majority of chairs in the marketplace contribute to high environmental and indoor air quality toxicity and exhibit poor consideration of resource use and recovery. Fortunately, there are exceptions, with two of the three chairs presented in this Eco Priority Guide being leading examples of chairs with good to excellent eco credentials. The success of these chairs (e.g. the Mirra and Life chair) has unfortunately spawned a generation of look-alike products that do not emulate the same depth of consideration to ecological, health and resource conservation issues. Eco Priority Guide: Office Chairs © Ecospecifier 2007 Page 1 of 6 2.0 Eco Priorities - Office Chairs The major general eco-priorities for chairs across the category are: 1. 2. 3. 4. 5. Resource efficiency Life-cycle issues - Durability and Maintenance GHG Emissions Human Health Impacts Toxicity to Air, Land and Water Table 1 shows the potential positive and negative impacts associated with each chair example in relation to the eco priorities listed above. Priority Order Herman Miller ‘Mirra’ Formway -Knoll ‘Life’ Gregory ‘Pluto Klein ‘Alpha’ 1 2 Resources+ Resources+ Resources Resources Toxics, Health+ Toxics, Health Toxics, Health 3 4 GHG+ Toxics, Health+ GHG+ GHG Life-cycle Life-cycle+ Life-cycle+ Life-cycle GHG Issues of concern? No No No Yes Key: + Denotes issue more favourable outcomes Table 1: Eco priorities as they relate to specific chair examples Eco Priority Guide: Office Chairs © Ecospecifier 2007 Page 2 of 6 3.0 Individual Chair Comparisons Quick Guide – Herman Miller – ‘Mirra’ For: DfD- Designed for Disassembly Elimination of inset moulded plastic/steel components 42% recycled content (31% postconsumer), 96% recyclable GreenGuard™Certified, low VOC PVC free Predominantly steel constructionlow embodied energy Elastomeric seat suspension and moulded polymer, or fabric back choices used instead of foam and fabric – healthy, recyclable and maintainable McDonough Braungart Design Chemistry Protocols and ‘Cradle to Cradle’™ ecolabel ‘Gold’ and ‘Silver’ certified – reduced toxics Carbon intensity reduced via renewable energy credits to 100% offset energy required for chair manufacture process Take back available Designed for maintenance repair and refurbishment 12 year single shift warranty- (multishift on application) Manufactured in LEED Platinum Building High quality environmental info Eco Priority Guide: Office Chairs © Ecospecifier 2007 $ 1169.00 Against: Powder coated steel reduces efficiency of steel recycling slightly Powder coating can be damaged and may reduce life cycle due to aesthetic considerations Page 3 of 6 3.0 Individual Chair Comparisons (cont’d) Formway/Knoll- ‘Life’ For: DfD Designed for maintenance repair and refurbishment GREENGUARD™ certification, lowemitting interior products and materials Limited adhesive use removal fasteners employed PVC free Water-blown polyurethane foam reduced to 3% of total chair 62%recycled material content Aluminium 100% recycled content No Powder coatings or paint used Simpler design 18% fewer components than competitors 23-65% lighter than competitors Finite element analysis used to ensure structural design adequate Designed for total disassembly and recovery of components including tagged plastics Main materials all recyclable – aluminium steel, nylon polypropylene 10 Year multi-shift warranty High quality environmental info Eco Priority Guide: Office Chairs © Ecospecifier 2007 Plastic base $750.00 Alumin base $840.00 Against: Back spring tension not adjustable Page 4 of 6 3.0 Individual Chair Comparisons (cont’d) Gregory Chairs ‘Pluto’ Nylon base Alumin base For: polypropylene bases contain up to 40% recycled materials from old bases reground and recycled all steel and aluminium components are 100% recycled content CFC free, zero free isocyanate polyurethane foams pure wool fabric or nonchromium tanned leathers old shell ply is chipped for mulch single poly bag packing is reused or recycled aluminium base option takeback scheme offered wool fabric renewable source 5 year single shift warranty ISO 14001 certified $ $ Against: large amounts of polyurethane foam in seat cushion, indoor air quality impacts over time and fire danger from cyanide by-products of combustion insert-moulded steel and polypropylene components reduce overall recyclability of major components such as back and arms high foam content means high embodied energy nylon base option more susceptible to failure over time environmental degradation and toxic emissions from wool growth, processing and dying and water resource issues from scouring good quality environmental information not readily available on website Eco Priority Guide: Office Chairs © Ecospecifier 2007 Page 5 of 6 3.0 Individual Chair Comparisons (cont’d) Klein ‘Panther’ For: recyclable polypropylene base ISO 14401 certification 3 year warranty Polypropylene Base: $555 Against: insert-moulded steel and foam components reduce overall recyclability of major components such as back and arms conventionally tanned leathers large volumes of polyurethane foam in seat, back, head support - indoor air quality impacts over time and fire danger from cyanide by-products of combustion Not DfD, high reliance on high VOC glue construction to adhere plywood, foams, steel and polyurethane shell minimises ability to repair, maintain and deconstruct overall high VOC overall low recyclability environment policy on website has no apparent substance no environmental information on website or by request. (03) 9682 8280 Internet Resources www.hermanmiller.com www.formway.com www.gregoryaustralia.com.au www.klein.com.au Eco Priority Guide: Office Chairs © Ecospecifier 2007 Page 6 of 6
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