Examples of IOR by Controlling Water Rick Hutchins, Schlumberger Advisor Outline Introduction Reservoir vs. wellbore: sweep efficiency vs. channels Treating Injectors ACTive* tool for interventions Horizontal wells and the problems they present Isolation in slotted liners Temporary plugs Concluding remarks * Mark of Schlumberger 2 2 Introduction to water control Viewed as a mature science by those not directly involved Seen as a toolbox by those with some past history May be looked on as a succession of field experiments with past history as a guide Results can range from failure to huge success, giving the art of water control a certain mystique. Evaluation employs many disciplines 3 Sweep efficiency Failure to understand heterogeneity can determine the success of an enhanced oil recovery project. The use of reservoir diagnostic tools such as interwell tracers, pulse testing, interference testing, simulation and 3D seismic combined with detailed geological studies is key to understanding heterogeneity. Diversion of injected fluids is critical to maximizing sweep efficiency and ultimate oil recovery where reservoir heterogeneity exists. Diversion techniques are varied as are the practical results. 4 4 Historical literature claimed success in diversion South Swan Hills using massive lignosulfonate gel injections claimed 3.3 million bbl incremental response (SPE 15547). One year later, a paper (PETSOC 87-06-07 ) stated: “Lignosulphonate gel treatments and dual completions were tried in the early stages of the secondary flood in an attempt to improve vertical distribution of the injection fluids. However, the applicability and success of these methods were limited” 5; 5 Historical literature claimed success in diversion Foam diversion in steam flooding yielded 6-14 % OOIP in pilots (SPE 20201) Foamed gel employing large volume treatments for injected CO2 diversion cites 40,000 bbl of incremental oil (SPE 54429) BrightWater® states 60,000 bbl incremental oil (SPE 121761) 6; 6 Historical literature techniques for channels and linear features Moderate volume crosslinked polymer gels for single well remediations (SPE 49075, SPE 22649 , SPE 26653, SPE 30426, SPE 98119) Large volume crosslinked polymer injections used in fissured and fractured reservoirs (SPE 21894, SPE 27825, SPE 112021) Microgel injection (SPE 82228, SPE 106042) Preformed gel injections (SPE 89389, SPE 113997) 7 7 Treating injectors Treating the injection side is often the most efficient use of chemicals. In a pattern flood with suitable geology, shutting off a high permeability thief zone can drastically improve oil recovery. 8 Injection treatment summary Water injection well in a pattern waterflood Sandstone Permeability = 1400 md Reservoir temperature = 200°F Injection well temperature = 80°F Top zone treated with 290 bbl of a rigid gel Bottom 2 zones acid stimulated 9 Combined Production Response (5 offsets) 10 ACTive real time monitoring with coiled tubing Verifies isolation success when setting through the tubing packers or bridge plugs. Provides real time, downhole treatment parameters CCL for accurate depth control Monitor inflation pressure for packer Monitor packer differential pressure to prevent leaks Temperature to detect fluid flow Helps define optimal treatment sequences 11 11 Enhanced PTC Specifications (ACTive) Tool Measurement Environmental Tensile: 45,000 lbs Pressure: 12,500 psi Temperature: 300 deg F Flow Rate: 2 bpm Pressure • Accuracy: Physical Outer diameter: 2-1/8” Makeup length: 7.2 ft Temperature • Accuracy: +/- 1 ºF • Resolution: 0.03 ºF – Typical: +/- 3 psi – Maximum: +/- 5 psi • Resolution: 0.075 psi Casing Collar Locator • Resolution: +/- 1 ft (at 30 fpm) 12 Use of real time monitoring during water shutoff Measure – depth for setting of packer using CCL – differential pressure to avoid exceeding packer capabilities and prevent leaks 13 – bottomhole temperature for optimal cement/gel design and effects on packer differential Temperature increased during inflation which increased internal pressure by ~300 psi, so inflation was halted until stabilization, which prevented a packer failure . Inflation resumed until disconnect; cement placed on top of the packer to fully isolate the water at the toe of the well. 13 Results of wellbore isolation 14 14 Use of real time monitoring to isolate one of two closely spaced laterals with an inflatable bridge plug Tubing tail was tagged and CCL flagged for depth control. Entry into correct lateral was confirmed by the CCL data. Proper setting of bridge plug between casing collars via CCL This operation could not have been done without the real time CCL. 15 15 Horizontal wells and the problems they present Flux Many wells are openhole, have sand Homogeneous Homogeneous Formation Formation control completions or slotted liners Heel Toe making isolation difficult. Access can be a challenge due to length and restrictions. Length Water intrusion often favored near heel which affects entire well production. Length of the well favors random intersection with faults Added economic pressure to recover additional costs involved in completing the horizontal relative to a vertical well 16 16 Horizontal wells Faults and highly permeable pathways often result in water or gas problems. Problem definition is costly and may require sophisticated logging with tractor for conveyance. Isolation is difficult. Potential gain is substantial. 17 17 Fault Fault Fractures or Faults in a layer of water (horizontal well) Highly deviated well in carbonate treated for rising water contact Well water cut rose from 70% to 95% over last 3 years. Water salinity constant Total fluid production constant Openhole completion with three zones in a fissured carbonate with fractures Plan to set a packer, pump MARCIT below packer into zone 3 followed by MARA-SEAL to cap the MARCIT gel CCL used to position packer and pressure monitoring ensured proper inflation. BHT used to adjust gel recipe. 18 18 Fluid Schedule: MARCIT, MARA-SEAL, Cement 110 bbl of uncrosslinked polymer 140 bbl of 0.5% polymer 570 bbl of 0.7% polymer 375 bbl of 1% polymer 25bbl of 1.2% polymer 150 bbl of MARA-SEAL gelant Class G cement in wellbore in case packer fails Shutin 48 hours 19 19 Results of gel shutoff 20 20 Isolation tools needed for difficult wells Isolate a section of a horizontal well with slotted liner Annular Chemical Packer (SPE 86938 and SPE 38832) Open Hole Coiled Tubing Slotted Liner Chemical Packer Inflatable Packers Annular Chemical Packer •Selective Zonal Isolation Treatment can now be pumped with isolation Isolation of slotted liners, gravel packs and openholes Technology is available to isolate but … Requires many runs with inflatables Wellbore restrictions may prevent entry Complex procedure subject to errors Isolation fluids are still in their infancy as they need to be shear thinning, thixotropic and have the ability to fully recover after shear. 24 September 12-13, 20 Temporary plugs Needed to avoid damaging productive zones Can be useful for well control during critical steps of a workover procedure Allows time for placement of water control solution Tend to be gels themselves Shown is a high concentration temporary gel based on natural polymer 25 25 Venezuelan case history (SPE 111512) Wells completed with slotted liners or MeshRite screens with water on bottom. Mechanical isolation difficult Use a temporary gel to isolate oil zone, perforate water zone, treat with water control gel, finish with cement and break temporary gel. 26 September 12-13, 20 Venezuelan case history results 27 September 12-13, 20 Venezuelan case history results 28 September 12-13, 20 Venezuelan case history results 29 September 12-13, 20 Concluding remarks Water control techniques can have a large impact on sweep efficiency, horizontal well performance and well production. As new tools become available, some of the challenges of treating wells are reduced. Continued monitoring of the isolation technique, bottomhole pressure and temperature allows real time decisions to enhance a treatment for water control whether the answer is mechanical or chemical shutoff. 30 September 12-13, 20 Concluding remarks Isolation with chemical packers is feasible but risks mount with multiple packer runs, long treatment times and non-proven fluids. Temporary gels are vital for treating horizontal wells but employ 1960s technology. More effort is needed to develop modern, robust solutions. 31 September 12-13, 20 ACTive Gamma Ray Specifications Tool Measurement Environmental Gamma • Standard output (gapi) • Sensitive to: Tensile: 45,000 lbs Pressure: 12,500 psi Temperature: 300 deg F – Thorium Flow Rate: – Uranium – GRSM: 1.5 bpm – Potassium – GRNM: 2 bpm Physical Outer diameter: Makeup length: – GRSM: 3.3 ft – GRSM: 2.5” – GRNM: 3.1 ft – GRNM: 2.375” 32 ACTive Tension & Compression Specifications Tool Environmental Tensile: 45,000 lbs Pressure: 12,500 psi Temperature: 300 deg F Flow Rate: 2 bpm Physical Outer diameter: 2-1/8” Makeup length: 4 ft 33 Measurement Axial load • Range: -10,000 lb to 45,000 lb • Uncertainty (application dependent) – Absolute: Typical 500-600 lbs – Localized: Typical 300-500 lbs • Resolution: < 0.1 lbs Torque • Range: 0 to 800 ft-lb • Uncertainty: < 50 ft-lb • Resolution: < 0.1 ft-lb
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