WWW.HSO.COM HOW TO ACHIEVE THE OPTIMAL STOCK LEVEL TO MEET SEASONAL FLUCTUATIONS IN DEMAND 4 good tactics and strategies to ensure optimal stock before, during, and after a season if the item was subjected to a sudden trend? Would you have enough items in stock in case of an unexpected peak in demand? And how do you cope with changes in demand caused by item seasonality? Imagine you have 150 trench coats in stock with an average sales volume of 100 units per period and a minimum order quantity of 20 units. The lead time is 7 days and given that you do not want to disappoint your customers with stock-outs, you hold a safety stock of 50 units. When is the right moment to place a new order with your supplier and how much should you order? Seasonal demand The order process in theory The logical way of working out your requirement is as follows: on average, you sell 100 units per period, which equates to 25 units per week. In 4 weeks you will reach your safety stock level. Therefore, in order to avoid selling your safety stock, you decide to place your order in week 3. Given that you are expecting to sell another 25 units in week 4, you order twice the Minimum Order Quantity (MOQ) and decide to order 40 new trench coats in week 3. The order process in real life The situation described above is easy to forecast. However, this is not a realistic scenario. Demand patterns are rarely as stable as this example. What would happen to demand During the summer months, demand for puffer coats will be low whereas demand for shorts drops off in winter. This is not rocket science. You know that these articles have a seasonal demand pattern. However, you do not know exactly when the season will start as this is dependent on the weather. Furthermore, the consumer’s mindset also plays a role: when it is 20 degrees Celsius on a Saturday in March, many people will want to go barbecuing in their new shorts as they feel reassured that the weather is getting better after a cold winter. However, three months later, they will perceive this temperature as chilly and will stay inside wearing jeans on a sunny day. As a result of this behaviour, you need to understand both the seasonal influence on demand as well as the short term demand profile. For example, if the temperature reaches 30º in early May, this is likely to boost sales of summer dresses. However if the temperature drops to 15º towards the end of August, this is likely to have a less significant impact as this would be at the end of the seasonal peak. With the end of the season in sight, you are likely to face further uncertainty. When is a season really over? Take the holiday season as an example: when should you start phasing out products like flip flops and swimwear? Do you want to save costs by phasing out seasonal products early? Alternatively, do you risk holding excessive stock levels by phasing items out later in order to avoid disappointing customers? maintaining such a high safety stock level is not optimal. Therefore it is important to correct your historical sales data in order to encompass seasonal demand patterns. This way you will get a realistic reflection of the historical demand. When looking at this reflection, you will discover that your safety stock level can be decreased. When purchasing articles for the low season, use a dynamic buffer for your seasonal pattern. In order to ensure a high service level at low costs during a season, it is very important to phase products in and out in a timely manner. 3. Cleaning seasonal patterns from promotions/events: if you have held a promotion or an event for the past two years in a row, in your forecast this might seem like a season. Therefore it is important to separate seasonal patterns from the influence of promotions and events. If you decide not to hold the same event or promotion in the third year, you will need to cleanse your data in order to avoid unnecessarily high forecasts. Good tactics and strategies to ensure optimal stock before, during, and after a season 1. Improve your forecast accuracy… • ...by including more external influences in both your short term and long term forecasts. • ...by cleaning the historical data of events and promotions. You can then calculate the deviation and, based on that, create your forecast. 2. Develop a specific inventory strategy, such as increasing your stock upfront in order to cope with an expected peak sometime in the near future. 3. Have a good look at your Minimum Order Quantity (MOQ) and Economic Order Quantity (EOQ): will you need to increase or decrease your order quantities to cover certain risks? 4. Change the level of your safety stock for certain parts of the season: during the low season, your customers will probably accept a lower service level compared to the high season. Points of attention 1. Assortment management: decide which articles sell throughout the entire year and which are bound to their season. 2. Deseasonalisation of demand: with seasonal articles you will see a high deviation in demand in the past. This in turn results in a high level of safety stock. However, given that you are aware of these deviations in demand, 4. Local forecasting: when you want to forecast the demand for umbrellas in one city but you only sell five pieces per year in that city, your population is too small to make a reliable forecast. In this case it is better to gather the data of a larger area, providing you with more information on which to base your decisions. 5. SKU versus aggregation: When introducing a new article, you will have insufficient data available to make a reliable forecast. In this case you can use the seasonal pattern of a similar article or a comparable group of (aggregated) articles. Therefore it is important to calculate the seasonal forecast on various hierarchical levels. Please note: in practice, aggregation is often based on incorrect product hierarchies. Thus, it is important to have a good understanding of the aggregate! 6. Forecasting events: the difference between a season and an event is that an event cannot be put on a timeline. For example: Christmas might be on the same calendar day, but the fact that different weekdays are involved that drive the shopping behaviour makes it non-repetitive. Easter also falls on a different weekend every year. As a result, when creating a forecast, the peak in demand should be shifted back accordingly. Timing is key! By increasing and decreasing your forecast and buffer stock for products with a seasonal demand in a timely manner, you can maintain an optimal level of stock. This way you can keep your costs low, whilst continuously delivering a high service level to your customers. About HSO About Microsoft Dynamics HSO is an expert in Microsoft Dynamics AX, a comprehensive ERP solution that enables organisations to work effectively, manage change, and compete globally. Microsoft Dynamics makes it easy to operate across multiple locations and countries by standardising processes, providing visibility across the organisation, and helping to simplify compliance. 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