Pumps and Forcemains

Pumps
(and facilities and force mains, oh my)!
Speaker Bio
 Adam Rose, PE, GISP
 14+ years modeling experience
 Sanitary Product Manager
 Father of 3
 Tinkerer
Series Information
Introduction
Wet Weather
Calibration
Pumps!
Validation
 Comment! We can incorporate into later webinars
Review
 Copy of first presentation: http://xps.link/ss1
 Copy of second presentation:
http://xps.link/ss2
 Copy of third presentation:
http://xps.link/ss3
 Major Comments:
 Guidelines? WaPUG, Rules for Responsible Modeling
 http://xps.link/wapug
 Validation v. Calibration
Calibration Source
Usage
Actual Data
50%
Historical/Field Intuition
24%
Your Gut/Intuition
11%
Another Method
10%
Another Model
6%
Pumps Agenda
 Quick Overview
 Reality vs. Model
 Important Features
 Examples
 Pumps
 Storage
 Force mains
 Controls
 How we can model this madness
Super Quick Review
Norweco - PosaPrime
US EPA
Reality vs. Model
 Don’t be confused! Spot the difference
vs.
 Helpful hint: think function, not form
 Head, flow, speed, logic
Pumps: Reality
 Pump Choices:
1.
2.
3.
4.
5.
Pump Location: submerged or dry
Displacement type: positive or centrifugal (or axial)
Motor speed: variable or fixed
Orientation: horizontal or vertical
Appurtenances: grinders, screens
http://sswm.info
Examples: Reality
 Configuration
 Station Operation
 Pump Operation
Examples: Reality
 Configuration
 Station Operation
 Pump Operation
Poll
 Actually, this time it’s a quiz!!!
Examples: Reality
 Configuration
 Station Operation
 Pump Operation
head
flow
Pumps: Model
 Pump Choices:
1.
2.
3.
4.
Head Type: Dynamic or Static
Rating Type: Node depth or wet well volume
Motor Type: Variable or fixed speed
Logic: Simple or remote/complex flow control
Examples: Model
 4 Basic Types
Type
Based On
Curve
Typically
Location Speed
1
Wet Well Volume
Incremental Off-Line
Fixed
2
Inlet Node Depth
Incremental In-Line
Fixed
3
Outlet - Inlet Head
Continuous In-Line
Fixed
4
Inlet Node Depth
Continuous In-Line
Variable
#1 - xpswmm

Logic, per time step
WETWELL
Volume

Curve
Notes



No start/stop levels
A value of 0 can be used in the curve
Least popular pump option
Pump
Flow
#2 - xpswmm

Logic, per time step
Inlet
Depth

Curve
Pump
Flow
Notes



No start/stop levels
A value of 0 can be used in the curve
During low flow the pump will automatically reduce flow
#3 - xpswmm
 Logic, per time step
Δ us/ds
Curve
Pump
Flow
 Notes:
 If u/s water elevation is above the start the pump will operate
 Popular pump option
Dynamic Pump Data
\_(ツ)_/
Q*H*C/e
 Nothing
 Horsepower
 Design Point
 3 Point Curve
 Factory Testing
 Field Testing
4/3*H
H
0
Better
0
Q
2Q
#4 - xpswmm

Logic, per time step
US Water
Depth

Curve
Pump
Flow
Notes:

If u/s water elevation is above the start the pump will operate
Other Pump Types
 Variable Speed
 Use incremental pumps or special control item
 Depth Controlled (not at lift station)
 Special control item
Summary
coatings, materials, thrust
restraints, cranes, access
panels, start-up/ shut-down
procedures,
Reality
location, displacement type,
orientation, appurtenances,
motor type, generator
settings, PLC, power supply,
etc…
H-Q
Levels
Upstream elevation,
downstream elevation, name,
description, network
topology
Model
GIS data, CAD data, SCADA data,
gauge data, calibration data,
scenario, real-time control
features, etc…
the head/flow/[speed] relationship
the settings for when pumps are on/off
Wet Well Discussion
 Simplified Purpose: Cost & Operation
 Reality vs. Model
Force Main Discussion
 Simplified Purpose: defeat gravity ($)
 Reality vs. Model
 Attenuation Note!
Sr82lee.com
Logic: Pump Control
 Simplified Purpose: make smarter choices
 Reality vs. Model
 Some Types
 Simple level sensors
 SCADA (various types/sensors)
 Level
 Metered flow (VFD)
Watertreatmentprocess.net
Gotchas!!!
 Pump input page review
DEPTH 3
ELEVATION
4
Inferred Values
1
2
 Pump/model start-up
Upstream > Downstream
Demonstrations
Demonstrations
 1. Build from scratch
 Ideal Ingredients: pump curves, wet well plans
 2. Working Examples…
Summary
 FORM: Reality <> Model
 FUNCTION: Reality ~= Model
 Need more help? Consider training!
 XPSWMM :: knowledge base articles, support portal
 Don’t forget: FINAL WEBINAR coming up next!
Questions? Comments?
Thank you for joining this presentation,
Pumps!
by
Adam Rose PE, GISP
[email protected]
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