EP4P03 Nuclear Plant Systems and Operation Unit Transients Causes of Unit Transients • Initiated by Operator • Initiated by an Abnormality or Malfunction Diagnosing an Abnormality • Initial indication is a key `clue’ • May have time from first alarm to correct before defensive measures progress • Sometimes a lot happens in a short time • Focus is first on ensuring the Plant is in a safe condition and then diagnosis starts • In this case, alarm logs record what happened in time chronology Diagnostics (cont’d) • Cause and effect • Look at first indication and deduce what could cause that – then eliminate options until converging on the cause • Note that in diagnostics you also need to look for secondary problems throughout the transient to ensure that response of systems and components is correct Problem Solving Strategies on the Simulator • What are the initial indications of the problem? - alarm? - deviation of one or more parameters from normal (must know what is “normal”)? • How are the main plant parameters responding to the problem and why (cause and effect)? - reactor power versus turbine-generator power - steam generator pressure, heat transport pressure - steam generator level, pressurizer level, bleed condenser level Problem Solving Strategies on the Simulator (cont) • How (and why) are the main plant control systems responding (or contributing) to the problem? - RRS, UPR, SGPC, SGLC, HTPC, HTIC, Bleed Condenser pressure and level control - for each control system, is the set-point changing as a result of reactor power change or is it staying constant? • Operator action (having identified the fault): - remove the fault - mitigate the fault - place unit into safe state Problem Solving Strategies on the Simulator (cont) • From Overall Unit page identify likely system where malfunction exists (alarm windows may identify cause) • Select system display to check if initial diagnosis is correct • Select a second system display if necessary to identify or confirm malfunction • Identify control system(s) responding to malfunction • Identify parameter(s) that triggered reactor or turbine trip • Execute response to malfunction Event 1 • The Simulator was initialized to 100%FP, and ALTERNATE MODE was selected. • The SG1 SGLC and SG4 SGLC Large LCV Selections were both set to LCV #1. • At time = 0 a malfunction was inserted • The Authorized Nuclear Operator (ANO) was monitoring the Plant Overview page, and noticed changes in Reactor Thermal Power, Boiler Levels, PRZR Level Setpoint and Level. Event 1 (continued) Time after malfunction was initiated: 20 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds The ANO decided to initially concentrate on understanding the response of the PHT system. Q1. Why did the ROH and Pressurizer Pressures and also Pressurizer Level increase suddenly? Event 1 (continued) Time after malfunction was initiated: 35 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds Q1. Why did the ROH and Pressurizer Pressures and also Pressurizer Level increase suddenly? A1. Because of the sudden stoppage of feedwater flow, the lack of feedwater flowing into the steam generators lowered the ability of the steam generators to absorb heat from the PHT coolant, resulting in the average temperature of the coolant increasing, the coolant swell resulting in a rapid increase in ROH pressure, which in turn raised Pressurizer pressure, as excess coolant flowed into the Pressurizer. This excess coolant flow into the Pressurizer raised Pressurizer level. Event 1 (continued) Time after malfunction was initiated: 35 seconds Q2. Observing the responses of parameters on the Plant Overview display, it was noted that the displayed value of Reactor Thermal Power decreased for the first minute of the disturbance, although Reactor Neutron Power remained constant at 100%FP. Why? Event 1 (continued) Time after malfunction was initiated: 35 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds Q2. Observing the responses of parameters on the Plant Overview display, it was noted that the displayed value of Reactor Thermal Power decreased for the first minute of the disturbance, although Reactor Neutron Power remained constant at 100%FP. Why? A2. The displayed value of Reactor Thermal Power is a value computed based on the energy transfer across the Steam Generators above 70%FP, and as can be seen from the Plant Overview page, both Steam generator pressure (from which steam temperature is derived) and Steam Generator levels are dropping, likely caused by a drop in feedwater flow. Event 1 (continued) Time after malfunction was initiated: 35 seconds Q3. Why did Pressurizer Level Setpoint decrease? Event 1 (continued) Time after malfunction was initiated: 35 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds Q3. Why did Pressurizer Level Setpoint decrease? A3. Since Pressurizer Level Setpoint is based on the calculated value of Reactor Thermal Power, the apparent decrease in Reactor Thermal Power resulted in a decrease in Pressurizer Level Setpoint. Event 1 (continued) Time after malfunction was initiated: 35 seconds Q4. What was the response of the PHT Inventory Control system to the Pressurizer Level error? Event 1 (continued) Time after malfunction was initiated: 35 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds Q4. What was the response of the PHT Inventory Control system to the Pressurizer Level error? A4. The PHT Inventory Control system responded to the Pressurizer Level error by increasing the Bleed flow and decreasing the Feed flow. Event 1 (continued) Time after malfunction was initiated: 35 seconds Q5. Why was the PHT Inventory Control System not able to correct the Pressurizer Level error? Event 1 (continued) Time after malfunction was initiated: 35 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds Q5. Why was the PHT Inventory Control System not able to correct the Pressurizer Level error? A5. Since the flow of coolant into the Pressurizer through MV1 exceeded the net flow of inventory via feed and bleed, Pressurizer Level error could not be corrected in the first two minutes of the event. Event 1 (continued) Time after malfunction was initiated: 35 seconds Q6. While the ANO was considering the observed parameter trends on the PHT system, the Shift Operating Supervisor (SOS) was monitoring the Plant Overview display. Which other system display should be checked beside the PHT? Why? Event 1 (continued) Time after malfunction was initiated: 35 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds Q6. While the ANO was considering the observed parameter trends on the PHT system, the Shift Operating Supervisor (SOS) was monitoring the Plant Overview display. Which other system display should be checked beside the PHT? Why? A6. On the Plant Overview display the most prominent parameter deviation was the drop in Steam Generator levels, and therefore the SOS directed the ANO to check the Steam Generator Level Control display. Event 1 (continued) Time after malfunction was initiated: 35 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds Q7. What should be the ANO’s diagnosis and why? Event 1 (continued) Time after malfunction was initiated: 35 seconds Event 1 (continued) Time after malfunction was initiated: 35 seconds Q7. What should be the ANO’s diagnosis and why? A7. The ANO should diagnose the malfunction: ALL FEEDWATER LEVEL CONTROL VALVE MOTORIZED VALVES HAVE FAILED CLOSED by recognizing that all LCV MVs, which are normally open are all closed, and resulting in zero feedwater flow. Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 35 seconds Q8. What automatic actions by the SG Level Control Systems should the ANO observe? Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 35 seconds Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 35 seconds Q8. What automatic actions by the SG Level Control Systems should the ANO observe? A8. The ANO should observe that as the level in each SG dropped below the VT point, the changeover of LCV valve responsible for controlling feedwater flow has taken place. Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 35 seconds Q9. Which additional display should be checked to further verify the diagnosis of a loss of SG heat sink and to foresee the likely evolution of the event? Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 35 seconds Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 35 seconds Q9. Which additional display should be checked to further verify the diagnosis of a loss of SG heat sink and to foresee the likely evolution of the event? A9. The Steam Generator Level Trends will show the rate of level loss, the timing of the valve transfer, and the imminent SG Low Level alarm, followed by a Reactor Setback on Low SG Level. Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 1min 00sec • At time = 39 sec the “Stm Gen Level Lo” alarm was observed • At time = 42 sec the “Setback Required” alarm was observed • At time = 51 sec the “PRZR Level Hi” alarm was observed Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 1min 00sec Q10. What should be the next checks that the ANO should make? A10. Verify that each of the observed alarms, namely: “Stm Gen Level Lo” “Setback Required” “PRZR Level Hi” is valid, and that the relevant systems are responding in the expected manner, by checking the SG Level Trends, SG Level Control, RRS and PHT Feed and Bleed system displays Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 00sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 00sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 00sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 00sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 1min 00sec Q11. What could the control room operating staff do to correct or mitigate the malfunction? Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 00sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 1min 00sec Q11. What could the control room operating staff do to correct or mitigate the malfunction? A11. While efforts are under way to find and remove the cause of the valves tripping closed, need to verify that all control systems concerned with plant safety are operating correctly, including RRS, HTP&IC, SGPC. As long as the MVs are closed, the reactor trip on Low SG Level cannot be avoided. Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 1min 40sec Q12. What observations can be made in terms of controlling the reactor and cooling the fuel? Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 40sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 40sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 40sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 1min 40sec Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 1min 40sec Q12. What observations can be made in terms of controlling the reactor and cooling the fuel? A12. At 1 minute 40 seconds after the insertion of the malfunction, • Reactor Neutron Power and Reactor Thermal Power can be seen decreasing as determined by the Reactor Setback function (Plant Overview display), • Steam Generator Large Level Control Valves have completed the Valve Transfer operation, • Steam Generator Level Trends are approaching the SDS#1 Trip on Low SG Level, • PHT Pressure Control is keeping Pressurizer Steam Bleed Valves open to control ROH Pressure, but both remain above the setpoint, with flow from the ROH to the Pressurizer • PHT Inventory control continues to try reducing Pressurizer Level error by increasing Bleed over Feed Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 2 minutes Q13. The SDS#1 Reactor Trip on Low SG Level was observed at 1 min 42 sec. What are the key actions that the ANO should be taking following the Reactor Trip? Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 2 minutes Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 2 minutes Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 2 minutes Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 2 minutes Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 2 minutes Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 2 minutes Q13. The SDS#1 Reactor Trip on Low SG Level was observed at 1 min 42 sec. What are the key actions that the ANO should be taking following the Reactor Trip? A13. At 2 minutes after the insertion of the malfunction, • Reactor Neutron Power and Reactor Thermal Power have decreased to the expected low levels, as observed on all of the displays • All shutdown rods, both banks of Mechanical Control Absorbers have dropped into the reactor core, and AZL has filled, as observed on the Shutdown Rods and Reactivity Control displays • ROH and Pressurizer Pressure have dropped below the setpoint, and all the heaters are now fully ON. • Flow through MV1 is now from the Pressurizer to the main Circuit, reducing Pressurizer Level from its high value towards the setpoint, • Steam Generator Levels continue to fall Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 2 minutes Q14. What is the next likely key event for the unit? Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 2 minutes Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 2 minutes Q14. What are the next likely key events for the unit? A14. A short time after SDS#1 Reactor Trip the SG levels fall below the SDS#2 Reactor Trip level, guaranteeing that the reactor will poison out and cannot be restarted until the Xenon concentration decreased to the point where the reactor can be made critical (approximately two days, but factors other than Xenon may extend the outage). Also the Turbine has tripped, Generator breaker opened, Class IV transferred so that all station loads are supplied by the System Service Transformer. Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction initiated: 6 minutes Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 6 minutes Q15. With both SDS#1 and SDS#2 having been triggered, the reactor is in a deep shutdown state. What key concerns should the ANO and the SOS be addressing? Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 6 minutes Q15. With both SDS#1 and SDS#2 having ben triggered, the reactor is in a deep shutdown state. What key concerns should the ANO and the SOS be addressing? A15. Need to ensure cooling of the fuel. Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 6 minutes Q16. What are the options for ensuring that the fuel in the reactor, which is producing decay heat, continues to be cooled? Sim Ex 6.1 FAIL CLOSED ALL FW LCV MVs (cont) Time after malfunction was initiated: 6 minutes Q16. What are the options for ensuring that the fuel in the reactor, which is producing decay heat, continues to be cooled? A16. If the SGLC MVs can be reopened, cooling of the fuel can be done using the steam generators. Otherwise, or if it is desired to cool down the PHT system, Shutdown Cooling would need to be placed into service. Sim Ex 6.1 Clear FAIL CLOSED ALL FW LCV MVs Time after malfunction initiated: 6 minutes Q17. At about 6 minutes 10 seconds after the start of the event the malfunction was cleared. What actions should the operator take to restore feedwater flow to the Steam Generators? Sim Ex 6.1 Clear FAIL CLOSED ALL FW LCV MVs Time after malfunction initiated: 6 min 10 sec Q17. At about 6 minutes 10 seconds after the start of the event the malfunction was cleared. What actions should the operator take to restore feedwater flow to the Steam Generators? A17. The operator should recognize that control of SG level (if in DCC control mode) was automatically transferred to the small SGLC valves as reactor power dropped below 18%FP, and the operator should manually open the MVs that are in series with the small SGLC valves. Sim Ex 6.1 Clear FAIL CLOSED ALL FW LCV MVs Time after malfunction initiated: 6 min 10 sec Sim Ex 6.1 Clear FAIL CLOSED ALL FW LCV MVs Time after malfunction initiated: 6 min 10 sec Q18. What other automatic action by the SGLC system should the operator verify? Sim Ex 6.1 Clear FAIL CLOSED ALL FW LCV MVs Time after malfunction initiated: 6 min 10 sec Q18. What other automatic action by the SGLC system should the operator verify? A18. When control of SG level (if in DCC control mode) was automatically transferred to the small SGLC valves as reactor power dropped below 18%FP, if SGLC is under DCC control, automatic transfer from 3 element to 1 element control should have taken place. Sim Ex 6.1 FAIL CLOSED ALL FEEDWATER LEVEL CONTROL VALVE MOTORIZED VALVES Event Summary • The Simulator was initialized to 100%FP, and ALTERNATE MODE was selected. • The SG1 SGLC and SG4 SGLC Large LCV Selections were both set to LCV #1. • At time = 0 the “FAIL CLOSED ALL FEEDWATER LEVEL CONTROL VALVE MOTORIZED VALVES” malfunction was inserted • At time = 39 sec the “Stm Gen Level Lo” alarm was observed • At time = 42 sec the “Setback Required” alarm was observed • At time = 51 sec the “PRZR Level Hi” alarm was observed • At time = 1 min 42 sec the Reactor Tripped on Low SG level
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