Attachment 2 To MPR #4 Project 2010-707 Optimisation of natural antimicrobial extract formulations for inhibiting bacterial growth on cooked, chilled prawns Prepared by Yasmina Sultanbawa, Carl Paulo, Andrew Cusack & Margaret Currie February 2012 CRC Project 2010-707 MPR 4 Attachment 2 Optimising of natural antimicrobial extract formulations 1. Introduction Kakadu plum powder and organic acids were selected as the most potent antimicrobial blend in comparison to commercially available natural products in inhibiting bacteria and hence extending the storage life of cooked chilled prawns. Optimisation of blends of kakadu plum with lactic acid blends should overcome any issue of flavour residue in prawns and reduce the cost of formulations. The objective of the current research is to screen specific spoilage organisms (SSO) previously isolated from cooked prawns during refrigerated storage against different combinations of lactic acid and kakadu plum. The most effective formulations that provide inhibition against the SSOs will be trialled on freshly cooked chilled prawns to determine storage life. 2. Material and Methods 2.1. In-vitro screening of natural antimicrobials Bacterial strains and growth conditions Two reference organisms were used in the assay, Staphylococcus aureus strain 6571 (NCTC - National Collection of Type Cultures, Health Protection Agency Centre for Infection, London, UK) and Esherichia coli strain 9001 (NCTC). The test organisms were grown for 24 h at 300C in Tryptone Soya Yeast Extract Broth (TSYEB) (Oxoid CM 129B, Basingstoke, UK), 30 g/L and yeast extract (Oxoid CM19), 6 g/L. The inoculum was quantified by measuring the optical density (absorbance) at 540nm and adjusted to 0.5 absorbance with TSYEB. Specific Spoilage organisms (SSOs) were isolated from cooked chilled prawns according to the method described in Milestone Report 2 Attachment 3. The following SSOs were used for antimicrobial screening assays: Shewanella putrefaciens 22A, Shewanella baltica 51.4, Pseudomonas spp 1034.2, Psychrobacter faecalis 75.2 and Exiguobacterium oxidotolerans AE3 98.3. These SSOs were grown for 24 h at 25°C in TSYEB. Combinations of Kakadu plum and lactic acid Commercial freeze dried Kakadu plum (Terminalia ferdinandiana) powder from Coradji (NSW, Australia) and commercial grade lactic acid from Hela Spice Australia (Victoria, Australia) were used. Kakadu plum powder was combined with lactic acid according to a Central Composite Rotatable Design (CCRD) and the percentage inhibition determined. The Kakadu plum and lactic acid were used at different application levels ranging from 0.008 - 0.6% and 0.45 - 1.6% respectively in the 13 runs of the two-factor five-level CCRD. A total of 3 x 13 runs were generated for the combination of Kakadu plum and lactic acid using MINITAB Release 12 Statistical Software (State College, PA, USA). Details of the blends for kakadu plum and lactic acid are given in Table 1 and 2. 2 CRC Project 2010-707 MPR 4 Attachment 2 Optimising of natural antimicrobial extract formulations The combinations listed in Table 1 were screened on two separate occasions against reference strains S. aureus strain 6571 and E. coli strain 9001 to determine inhibition. Table 1 - Combinations of Kakadu plum and lactic acid in 96 well plates screened against reference strains. Runs 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 Kakadu plum (%) 0.300 0.100 0.300 0.500 0.300 0.500 0.300 0.300 0.300 0.017 0.100 0.583 0.300 0.15 0.15 0.15 0.29 0.25 0.05 0.15 0.15 0.15 0.0085 0.25 0.05 0.15 Lactic Acid (%) 1.250 1.000 1.250 1.000 0.896 1.500 1.250 1.600 1.250 1.250 1.500 1.250 1.250 0.448 0.625 0.625 0.625 0.750 0.750 0.800 0.625 0.625 0.625 0.500 0.500 0.625 3 CRC Project 2010-707 MPR 4 Attachment 2 Optimising of natural antimicrobial extract formulations Combinations in Table 2 were tested against the reference strains and isolated Specific Spoilage Organisms. Table 2 - Combinations of Kakadu plum and lactic acid in 96 well plates screened against reference strains and SSO. Runs 1 2 3 4 5 6 7 8 9 10 11 12 13 2.2. Kakadu plum % 0.075 0.075 0.075 0.100 0.100 0.075 0.100 0.075 0.050 0.040 0.050 0.075 0.075 Lactic Acid % 0.474 0.563 0.563 0.563 0.625 0.563 0.500 0.563 0.625 0.563 0.500 0.651 0.563 Microplate assay procedure Microtiter plate assay was adopted from (Sultanbawa et al., 2009). Flat bottom 96 well sterile microtiter plates with lids to prevent cross contamination (Sarstedt, Nϋmbrecht, Germany) were used for the study. Each of the CCRD combinations of Kakadu plum and lactic acid given in Table 1 were run on a 96 well microtiter plate. Each 300 µL well contained 50 µL inoculum, 50 µL of the Kakadu plum and lactic acid combinations and 100 µL Nutrient broth (NB, CM0001, Oxoid, Basingstoke, UK). Negative or sterility control wells contained 200 µL of NB. Positive control wells contained 50 µL inoculum and 150 µL of NB. Optical density (OD) was determined in a spectrophotometer Infinite M200 Tecan (Grödig, Austria) at 620 nm. Optical Density was determined prior to incubation, (T0). Plates were placed in an incubator at 25°C and incubated for 22 h. Solutions in plates were mixed using a plate shaker, Titertek, Flow laboratories (Germany) to avoid clumping prior to reading the OD in the spectrophotometer after 46 h (T46). 2.3. Analysis of results Calculations for percent inhibition were based on (Sultanbawa et al., 2009): Percent Inhibition = (1 - (OD test well/OD of corresponding positive control well)) x 100 Percent Inhibition = (1 - (T46 - T0) / (C46 - C0)) x 100 The OD for each replicate at time zero (positive control (C0) and test well (T0)) was subtracted from the OD for each replicate at 46 h (positive control (C46) and test well (T46)). The Minimum Inhibitory Concentration - MIC100 is the lowest concentration of 4 CRC Project 2010-707 MPR 4 Attachment 2 Optimising of natural antimicrobial extract formulations natural extract that results in 100% inhibition of growth. For reference strains the Percent Inhibition was determined according to the method given in milestone report (MPR3 Attachment 2). 3. Results and Discussion Table 3 display the inhibition rate of the various combinations of kakadu plum and lactic acid assessed. Through in-vivo screenings a threshold level for the synergistic relationship between kakadu plum and lactic acid has been identified. Table 3 - Inhibition of reference cultures with combinations of kakadu plum and lactic acid. Runs 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 Kakadu plum (%) 0.30 0.10 0.30 0.50 0.30 0.50 0.30 0.30 0.30 0.017 0.10 0.583 0.30 0.15 0.15 0.15 0.29 0.25 0.05 0.15 0.15 0.15 0.009 0.25 0.05 0.15 Lactic Acid (%) 1.25 1.00 1.25 1.00 0.896 1.50 1.25 1.60 1.25 1.25 1.50 1.25 1.25 0.448 0.625 0.625 0.625 0.75 0.75 0.80 0.625 0.625 0.625 0.50 0.50 0.625 E. coli strain 9001 % Inhibition 100 100 100 100 100 100 100 100 100 100 100 100 100 80 100 100 100 100 100 100 100 100 90 80 90 100 S. aureus strain 6571 % Inhibition 100 100 100 100 100 100 100 100 100 100 100 100 100 100 95 100 95 100 100 100 95 100 95 90 85 100 5 CRC Project 2010-707 MPR 4 Attachment 2 Optimising of natural antimicrobial extract formulations Incorporating 0.474% lactic acid into 0.075% kakadu plum showed no effective inhibition for bacterial reference strains nor SSOs. However when the concentration of lactic acid was increased slightly to 0.563% almost total inhibition is achieved (Table 4). 50 100 100 100 100 100 100 100 100 90 100 100 100 100 100 100 100 100 100 100 100 90 100 100 100 50 100 95 100 100 100 95 100 100 100 100 100 100 40 100 100 100 100 100 100 100 100 100 100 100 100 75 100 100 95 95 100 100 100 100 90 100 95 100 Exiguobacterium oxidotolerans AE3 98.3 Shewanella putrefaciens 22A 0 Psychrobacter faecalis 75.2 15 100 100 100 100 100 100 100 100 100 100 100 100 S. aureus strain 6571 E. coli strain 9001 Lactic Acid (%) 0.474 0.563 0.563 0.563 0.625 0.563 0.500 0.563 0.625 0.563 0.500 0.651 0.563 Psuedomonas 1034.2 0.075 0.075 0.075 0.100 0.100 0.075 0.100 0.075 0.050 0.040 0.050 0.075 0.075 Shewanella baltica 51.4 1 2 3 4 5 6 7 8 9 10 11 12 13 Kakadu plum (%) Runs Table 4 - Inhibition of reference cultures and SSOs with combination of kakadu plum and lactic acid. 0 95 95 95 95 95 95 95 95 90 95 95 95 Using these results a predictive model was created to determine the synergistic effects of kakadu plum with lactic acid. Based on predictive modelling a set of combinations for kakadu plum and lactic acid have been identified that demonstrated optimum inhibition in-vitro (Table 5). Table 5 - Selected combinations of kakadu plum and lactic acid for further trials. Combination 1 2 3 4 5 Kakadu plum (%) 0.005 0.010 0.015 0.020 0.025 Lactic Acid (%) 0.750 0.750 0.625 0.625 0.625 6 CRC Project 2010-707 MPR 4 Attachment 2 Optimising of natural antimicrobial extract formulations With further consultation with industry it was established that the high price for freeze dried kakadu plum could possibly be a major hurdle for successful commercial implementation. A much cheaper alternative was proposed, frozen whole fruit pulp. Future trials at concentrations listed in Table 5 will be done on whole fruit pulp as opposed to freeze dried powder. 4. Conclusion The main advantages of pursuing kakadu plum as an antimicrobial solution to extend shelf life of cooked chilled prawns are: (1) it provides a marketing edge in promoting Australian fresh cooked chilled prawns as a clean, green product, and (2) being a natural additive an E number does not need to be stated in labels. This meets the needs of today’s consumer who prefer fresh, wholesome foods. The challenges for future trials would be to reduce the required concentration due to its high costs whilst still maintaining its antimicrobial efficacy. Another cost reduction option available would be the substitution of freeze dried powder with the lower cost whole fruit puree. Further investigations will be done to study the antimicrobial efficacy of puree against reference strains of bacteria and SSOs and also its antimicrobial and sensorial effects on cooked chilled prawns. 5. References SULTANBAWA, Y., CUSACK, A., CURRIE, M. & DAVIS, C. (2009) An innovative microplate assay to facilitate the detection of antimicrobial activity in plant extracts. Journal of Rapid Methods & Automation in Microbiology, 17, 519-534. 7
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