Nithya Sathyan
E-mail:[email protected]
Mob: 66427247
Objective
Seeking a professional working platform, with a strong desire to put in my inherent skills
and abilities to contribute to the progress of organization with subsequent expansion in
my knowledge sphere.
Education
B Tech - Electronics and Instrumentation (EI) WITH DISTINCTION from Cochin
University of Science & Technology (CUSAT)
EXPERIENCE CHRONOLOGY :( 6 years)
RELIANCE INDUSTRIES LTD
The Reliance Group is India’s largest private sector enterprise, with businesses in the energy and materials
value chain. Group’s annual revenues are in excess of US$ 50 billion. The flagship company, Reliance
Industries Ltd is a Fortune Global 100 company and is the largest private sector company in India. The
Group’s activities span exploration and production of oil and gas, petroleum refining and marketing,
petrochemicals (polyester, fiber, intermediates, plastics and chemicals) textiles and retail.
RIL DMD (Dahej Manufacturing Division) located near Bharuch, Gujarat is spread over 1,778 acres and is
one of the major Petrochemical Complexes of Reliance Industries Ltd. It comprises of an Ethane/ Propane
recovery unit, a Gas Cracker plant, a Caustic chlorine plant, a Vinyl chloro monomer plant, PVC plant, two
Captive power plants, one Ethylene Glycol plant, two HDPE plants (total of 4 downstream plants) and
other offsite & utilities, which manufacture polymer and fiber intermediates- with a total 12 plants.
Last Holding position: Worked as Project Engineer CPP3(since Dec 2012 to Aug 2013). Previously worked
as Maintenance Engineer-Instrumentation in Chlor Alkali plant( since Sept 2007)
JOB PROFILE SNAPSHOTS
 Maintenance and trouble shooting of all online analyzers including Paramagnetic
based, Oxygen in Chlorine analyzer, Thermal Conductivity based Hydrogen in
Chlorine analyzer, Chemiluminescence based Chlorine in lean brine analyzer,
Colorimetry based Ca-Mg in brine analyzer, Moisture in Chlorine analyzer, Zirconia
based Oxygen in Flue Gas analyzer, Conductivity based pH and Redox, analyzers
and toxic and flammable gas detectors installed in plant.
 Maintenance of all types of field instruments like transmitters. Control valves and
accessories, actuators and other field instruments.
 Job planning and execution in various annual shutdowns of Chlor-Alkali plant, Gas
cracker plant and EOEG plant.
 Manpower and material planning for maintenance activities in plant.
 Handling of various Capacity Expansion projects including activities like technical bid
analysis, procurement, FAT, installation and commissioning.
 Procurement and vendor correspondences of spares for analyzers and field
instruments
 Preparation of maintenance budget for each financial year.
 Preparation of Service orders for various Contractors for projects
 Hands on experience in SAP R/3 PM, MM and HR module.
 Plant representative for Process technology (PT) and co-coordinator for ReSOP(
Reliance Safety Observation Program)
 Preparation of all documents related to BSC and IMS audits
 Member of HTM (Highly toxic material) ,Operational Discipline (OD) and MIQA
(mechanical Integrity and Quality Assurance sub-committee at complex level.
 Preparation of Risk assessment and HAZOP study for strategic locations
 Conducting Pre Start up Safety Review (PSSR) for New projects, Management Of
Changes (MOC) and plant start up after major shutdowns.
 Well versed with loop-drawings, hook-up drawings, PFD’s, P&ID’s, Seimens PLC
S5/95F and S5/100U and Tata-Honeywell TDC-3000 DCS
SKILLSET:
 Control Engineering concepts.
 Project Engineering concepts
 Application engineering concepts.
 Well versed with loop-drawings, hook-up drawings, PFD’s, P&ID’s
 Knowledge of IMS (ISO 9001, ISO 14001 & OHSAS 18000
PROJECTS, TRAINING AND INTERNSHIP
PROJECTS:
Captive Power Plant-3 and Utilities Plant
Client: Onsite
Status: Under Progress
Commissioning of 138MW Combined Cycle Power plant which consists of 2 GT+HRSG , 1 STG and 2
UB. OSBL project consists of a Raw water treatment plant, DM water treatment plant, ASU unit, 5 no
Cooling towers and PET OSBL unit. The PET OSBL unit consist LP and HP air compressors, Instrument
air booster compressor, Instrument air dryer and Chiller package. The projects comprises of verification of
all instrument related documents given by DEC and other suppliers against various standards. Inspection of
instruments on receipt at site. Preparation of various checklists on item reception and supervising at time of
installation. Conducting Factory Acceptance Tests of PLCs and DCS.
Commissioning of Sulphate Removal Scheme (SRS Capex)
Client: on site
Status: Completed in May 2011
Installation and commissioning of instruments of SRS using Nano-filteration of brine in place of
sulphate removal by adding Barium Carbonate and allowed to precipitate as Barium sulphate
sludge at CA plant.
Logic modification of Chlorine Compressor
Client: Onsite
Status: Completed in March 2012
Logic modification was proposed to avoid spurious trips of compressor. Logic modification were
done in trip related loops for
i)
Vibration probes: As per the existing logicX & Y probes of radial vibration (VI 3402 &
VI3403) were considered in OR logic ie the machine will trip if any one of the probe
senses high vibration. This logic was modified to AND logic ie the compressor will
trip if both X & Y probe sense vibration.
ii)
Tags TAHH 3503/06/09/12: These are 1st, 2nd, 3rd and 4th stage discharge
temperatures. In all the above tags existing logic is 1oo1. It was modified to 2oo3
logic. For all the above tags one TG or one RTD point were available other than the
existing loop. By installing Duplex RTD with two temperature transmitters 2oo3
logic completed.
iii)
Motor lube oil pressure: By introducing two transmitters in this loop parallel to the
existing transmitter 3 loops were created and 2oo3 logic implemented.
Capacity Expansion (CAPEX) project for commissioning of Hydrogen Compressor
Client: Onsite
Status: Completed in April 2009
The objective of this project was to utilize the surplus hydrogen production by installing a new
reciprocating compressor for the usage of hydrogen gas as a fuel in various other petrochemical
plants.
Shifting of control loops of OLD Hydrogen compressor from LCP to DCS
Client: onsite
Status: Completed in Nov 2010
This compressor was used to increase hydrogen pressure from 0,2 kg to 18 kg. Shifting of
complete logic and control loops from LCP to DCS/LM was proposed as the PLC in LCP was
obsolete. After this modification alarm and trip indication were made available on DCS.
Installation of BBVMS system controller
Client: onsite
Status: Completed in June 2010
Block Voltage Monitoring system (BVMS) controllers are used to measure the block voltage
deviation of the electrolyzer and thereby generating alarm and trip signal for individual
electrolyzer..
SHUTDOWN EXPERIENCES
 Annual shutdown of CA plant for the years 2008 to 2012: calibration of various
pressure, level and flow transmitters, calibration of various control valves, calibration
of pressure and level switches, Bently Nevada make Vibration monitoring System
checking of Chlorine compressor, Trip and Interlock checking of whole plant, Bulk
power supply load testing, Thermography of instruments panels and LCP, Analyzer
maintenance and various other MOC jobs.
 Annual shutdown of gas cracker plant in July 2010: calibration of pressure and level
switches, trip and interlock checking, Calibration of Gas chromatrograph, Analyzer
shelter maintenance and its interlock checking.
 Annual shutdown of EPRU plant in May 2011: Calibration of control valves, Analyzer
calibration, Analyzer shelter maintenance, trip and interlock checking.
RECENT TRAINING AT RIL

Reliance Certified Analyzer Engineers: An industrial training RIL, VMD for 6
days .The training covered the maintenance and trouble shooting of various
online analyzers like Gas chromatographs, Mass spectrometers, Oxygen
analyzers, Moisture analyzers, Analyzers used in Custody transfer meter
applications, sample handling systems, Analyzer Houses and Shelters, SWAS
(Steam and water analysis systems) analyzers, Environmental emission norms,
Refinery specific analyzers, Stack Analyzers, Communication Architectures ,
Rehabilitation of analyzers and Life cycle planning of various analyzers .

Training on Work permit system, Risk Assessment, Gas cylinder safety, LOTO
(Lock Out , Tag Out) procedures ,Line Break Procedure and Personal Protective
Equipments(PPE).

Training on Chlorine safety at RIL

Soft skill trainings like Supervisory Training program of 6 days, Time
management, Communication skills, “what went wrong”.

Training on Reliance Safety Observation program (ReSOP).
SOFTWARE PROFICIENCY
Operating system: Windows
Applications and Languages: MS office , C, Microprocessor 8085
Basic networking skills
ACADEMIA:
Year
2002 – 2006
2000 – 2002
2002
Institution
Cochin University of
Science and Technology,
Kerala
SNDP Higher Secondary
School, Udhayamperoor,
Kerala
Govt Girls high School,
Tripunithura, Kerala
Degree
B Tech
(Electronics &
Instrumentation)
Aggregate
Percentage
76.2
Secured
DISTINCTION
78.6
HSE
SSLC
90.3
Recognition


Selected as Plant ReSOP Co-ordinator and Plant Safety Committee Meeting (PSM) member
for 2 years.
Awarded twice for Best ReSOP in plant
Skills and Achievements




Adaptation to any work environment.
Taking initiatives and decisive mind makes me apart.
Good communication skills.
Service to duty before self
Hobbies & Interests




Listening to music and singing
Dancing
Reading books
Travelling and making friends.
PERSONAL DOSSIER:
Personal Data
Date of Birth
: 03/05/1985
Sex
: Female
Nationality
: Indian
Marital Status
: Married
Spouse’s Name : Krishanaraj Surendran
Mother Tongue : Malayalam
Languages Known: English, Hindi, Malayalam
Contact Phone mob :66427247
References:
1.
Mr. PK Goel
SGM-Instrumentation
RIL- DMD
Email: [email protected]
Mob: 9725007842
2.
Mr. K B Fojdar
VP Instrumentation
RIL DMD
Email: [email protected]
Mob: 9998975859
Declaration
I hereby declare that the above-furnished details are true to the best of my knowledge.
Place:
NITHYA SATHYAN