Insulated Roof
& Wall Panels
Kingspan K-Dek
Product Guide
Kingspan K-Dek (KS1000 KD)
High Performance Insulated
Membrane Roofdeck System
Kingspan K-Dek Insulated
Membrane Roofdeck
Kingspan K-Dek is an energy efficient, high
performance insulated single-ply membrane
roofdeck system, suitable for flat, pitched and
curved roofing applications.
A factory-manufactured single component system, Kingspan
K-Dek delivers continuity of insulation and low air leakage certainty
that can reduce operational energy consumption and costs by up
to 40%, when compared to conventional roof construction
methods.
The factory-adhered, high performance membrane is BBA certified
and has a lifetime durability of 30 years.
Note: All photos in this brochure are of the UK manufactured Kingspan
Topdek. Kingspan K-Dek is the Australian equivalent product.
2
Contents
Features & Benefits
5
System Overview
6
Kingspan EnvelopeFirst™
8
Product Data
10
Technical Construction Details
13
Side / End Lap & Fastener Locations
Parapet Eaves
Eaves Boundary Gutter
Verge Start
Verge End
Verge Parapet
Ridge
Valley with Rainwater Outlet
Valley Gutter
Concrete Parapet
Barrel Vault Rooflights
Kerb Penetration Roof Aperture
Natural Daylighting Systems
Ventilation & Extraction
Expansion Joint
M&E Services Support Platform
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Kingspan K-Dek Fabrications
30
Height Safety Solutions
32
Kingspan Safepro2 Fall Protection System
32
Model Specification
34
Installation Overview
36
Case Studies
38
Insulated Roof & Wall Panels
42
Product Range at a Glance
42
3
4
Features
& Benefits
Featuring Kingspan’s unique FIREsafe
insulation, Kingspan K-Dek is fully compliant
with Australian and New Zealand building
regulations, codes and standards and is suitable
for new build and refurbishment applications.
Kingspan K-Dek provides fast build, single-fix installation and is
compatible with a range of integrated drainage, daylighting,
HVAC plant support, flashings, trims, lightning protection and
safety systems. Site installation is supported by a network of
trained contractors.
The thermal and structural performance of Kingspan K-Dek
panels is guaranteed for up to 20 years, covered by the
Kingspan TOTAL warranty.
Features & Benefits
■
■
■
Accelerated build speed – factory-manufactured, single
component system.
Roofing membrane from Sika is BBA tested and certified with
30 year lifetime durability.
White, highly reflective Sikaplan SGK AU available for cool roof
applications.
■
Décor aesthetic standing seam option is available.
■
High thermal performance in meeting local building codes.
■
■
Part of Kingspan’s EnvelopeFirst™ energy efficiency strategy –
can reduce energy consumption by up to 40%.
Available in lengths of 2.0 to 13.7 metres, subject to transport
limitations.
■
Pre-finished bright white internal surface as standard.
■
Can eliminate the need for valley, boundary wall and hip gutters.
■
Building Sectors
Compatible with drainage systems, daylighting solutions, HVAC
plant supports, flashings, trims, lightning protection and safety
systems.
■
Industrial and Manufacturing
■
Distribution, Logistics and Transport
Suitable for flat, pitched or curved roof applications.
■
Commercial, Office and Retail
Thermal and structural performance covered by the Kingspan
TOTAL warranty.
■
Leisure, Sport & Hotels
■
■
Student Accommodation, Education and Healthcare
Fibre-free – No threat of loose fibres into internal environment.
■
■
Residential & Social Housing
Manufacturing site quality approved to ISO 9001: 2008.
■
Utilities
■
Refurbishment
■
■
Kingspan provide a project specific customer service that includes
model specifications, construction details and load span
calculations. For further information, please contact Kingspan.
5
Joint
Details
Rooflights and
Penetrations
Sealing
Décor Standing Seam
Kingspan K-Dek offers the Décor profile – a weld on aesthetic
standing seam that can be used to produce a lead roof effect on
visible roof areas.
Penetrations
Kingspan K-Dek easily accommodates a range of penetrations
such as roof platforms, ventilation units and rooflight systems.
Drainage Options
Kingspan K-Dek is compatible with standard gravity and syphonic
drainage systems.
6
Connectivity
to Structure
System
Overview
Roof Shape & Form Options
Curved (40m radius)
Mono-pitch
Low Pitch (0.72°)
Roof
Platforms
Drainage
Options
7
Kingspan
EnvelopeFirst™
Today, the demand for energy efficient buildings
is greater than ever before, driven by mandatory
legislation and escalating energy costs –
forecast to double by 2030.
Kingspan offers a wide range of building envelope systems that
can provide significant performance benefits towards the overall
energy efficiency of a building and the optimum specification,
size and amount of HVAC equipment – the largest end use of
energy and source of GHG emissions in commercial buildings.
With EnvelopeFirst™, heating and cooling energy demand can be
reduced by up to 40% with smaller, less-costly more energy
efficient HVAC systems.
Rising to these challenges, Kingspan has
developed EnvelopeFirst™.
EnvelopeFirst™ is a design strategy for optimising a building’s
energy efficiency and the first step on the route to Carbon Neutral
Buildings, providing property investors, owners, landlords and
tenants with affordable, energy efficient buildings.
The next step, once the building envelope is as efficient as
possible, is the implementation of optimised HVAC and building
services. Finally, the integration of renewable technologies
enables a building to achieve carbon neutral targets,
and even become a net-energy producer.
The most effective, and affordable, energy saving measure available
to a building is the integration of a high performance building
envelope system that provides guaranteed insulation continuity and
thermal and airtightness performance.
Leisure
Commercial Office
Hotel
Industrial
BCA
BCA Compliant
EnvelopeFirst™
Kingspan insulated panels to BCA
plus standard efficiency HVAC.
Kingspan insulated panels to
BCA plus optimised HVAC.
8
“Building insulation is the most cost-effective
solution to reduce energy and greenhouse gases.”*
Whole Building Design
A building’s envelope, services and renewables
must be considered on a ‘whole building design’
basis in order to optimise energy performance
to achieve efficiency and sustainability targets.
The design, construction and/or retrofitting of high-performance
low- and carbon neutral buildings demands an integrated, ‘whole
building design’ (WBD) approach. In comparison to an elemental
design and construction processes, WBD examines the integration
of all building components, systems and equipment to determine
how they work together to save energy and reduce the buildings
overall impact on the environment.
WBD considers all impacts and influences associated with a
building: site, orientation, energy, materials, acoustics, indoor air
quality, and natural resources.
Education
Residential
Distribution
Retail
“Energy efficient buildings start
with Kingspan EnvelopeFirst™ ”
-CO2
Insulate & Generate
Carbon Neutral Buildings
Kingspan insulated panels to BCA, optimised
HVAC plus integrated solar PV solutions.
‘Insulate & Generate’ specification plus additional
carbon offsets to achieve operational carbon neutrality.
* Source: McKinsey Global Institute
9
Product
Data
Application
Panel Properties and Thermal Performance
Kingspan K-Dek can be used on building applications with a
minimum finished roof pitch after deflection of 1:80 (0.72˚) to avoid
ponding. It is suitable for all building applications except where
there are low temperature controlled or high humidity environments.
A - Core Thickness (mm)
100
B - Overall Dimension (mm)
135
R Value (m2K/W)
5.27
U Value (W/m2K)
0.19
Weight kg/m2 0.5 steel
9.00
Product Dimensions
60
External single-ply membrane
A
B
Internal liner sheet
27
30.4
30.4
333.3
30.9
333.3
333.3
1000mm cover width
Note: Above dimensions are nominal. Actual dimensions will vary due to
manufacturing tolerances. Precise dimensions must always be measured
from actual samples. All dimensions in millimetres.
Product Tolerances
Acoustic Performance
Cut to Length
-0.05%
+0.1%
Liner Sheet Length
-0.1%
+0.1%
Cover Width
-0mm
+3mm
Thickness
-2mm
+2mm
End Square
-3mm
+3mm
Kingspan K-Dek has a single figure weighted sound reduction
index (SRI) of Rw = 23dB. For specific acoustic solutions,
please contact Kingspan Technical Services.
Sound Reduction Index (SRI)
Fire Performance
When tested to AS/NZS 1530.3, Kingspan panels achieved the
following fire hazard results:
Ignitability index
0
Spread of flame index (SFI)
0
Heat involved index
0
Smoke development index (SDI)
2
Kingspan K-Dek (KS1000 KD) insulant core is an FM Global
certified formulation. Steel liner has a Class 1 surface spread of
flame to BS 476-7.
10
Frequency (Hz)
125
250
500
1k
2k
4k
SRI (dB)
17.9
18.1
17.4
23.2
30.4
40.3
Product
Data
Materials and Coatings
Quality and Durability
Exterior Weather Sheet
Sikaplan SGK AU is a high performance single ply membrane.
Kingspan K-Dek roof panels are manufactured from the highest
quality materials, using state-of-the-art production equipment to
rigorous quality control standards. Accredited to ISO 9001: 2008
ensuring long-term reliability and service life.
Standard colours are white or light grey.
A wide range of Sika membranes are available,
please contact Kingspan for further details.
Warranty
Kingspan K-Dek roof panels are available with up to 20 years
thermal and structural performance warranty. For information
relating to coating warranties contact Kingspan.
Internal Liner Sheet
The standard steel is 0.50mm thick Aluzinc G300S coated steel to
AS1397. Other substrates are available.
■
■
Finished paint coating is a standard white liner.
Packing
Other colours available are subject to minimum order
quantities / surcharges and extended lead times.
Standard Packing
Kingspan K-Dek panels are stacked horizontally, liner sheet to liner
sheet, to minimise pack height. The top, bottom and sides are
protected with polythene foam or core flute and the pack is
covered in shrink wrapping for added protection during transport.
Insulation Core
The core of the Kingspan K-Dek roof panel range is an
environmentally sustainable Kingspan polyisocyanurate (PIR)
insulation which is non-deleterious with zero Ozone Depletion
Potential. The rigid PIR insulation is closed cell and CFC/HCFC-free.
The number of panels in each pack depends on panel length and
weight. Typical pack height is 1200mm (8 sheets).
The auto adhesive properties of the core bond to the external and
internal faces, providing strength and rigidity to the panels.
Sea Freight
Steel containers are used, with panel lengths up to 11.8m.
Special loading charges apply.
Available Lengths
Delivery
Standard lengths are from 2m to 13.7m, longer lengths can be
supplied on request. Maximum length for panels transported by
rail is 12m. For orders supplied outside of Australia, maximum
length is 11.8m.
All deliveries (unless indicated otherwise) are by flatbed road
transport to project site. Off-loading is the responsibility of the
client.
75mm
Panel length
11
Product
Data
Structural – Load/Span Tables
Single Span
Condition
Uniformly Distributed Loads (kN/m2)
Span L in metres
Load Type
Ultimate Limit State
0.6
0.8
1.0
1.2
1.4
1.6
1.8
Pressure
14.96
8.36
5.31
3.65
2.64
2.00
1.55
One Fastener
6.22
4.69
3.78
3.16
2.48
1.92
1.53
Two Fasteners
12.34
7.37
4.74
3.33
2.48
1.92
1.53
Three Fasteners
13.01
7.37
4.74
3.33
2.48
1.92
1.53
Suction
Servicability Limit State
Pressure
-
6.72
3.39
1.92
1.17
0.75
0.49
Suction
-
-
6.34
3.71
2.38
1.63
1.18
Double Span
Condition
Uniformly Distributed Loads (kN/m2)
Span L in metres
Load Type
Ultimate Limit State
0.6
0.8
1.0
1.2
1.4
1.6
1.8
Pressure
8.70
5.48
3.75
2.73
2.06
1.61
1.28
One Fastener
2.55
1.94
1.57
1.33
1.16
1.02
0.92
Two Fasteners
5.00
3.78
3.04
2.55
2.20
1.94
1.74
Three Fasteners
7.45
5.61
4.51
3.78
2.87
2.22
1.77
Pressure
-
-
8.31
4.76
2.96
1.95
1.34
Suction
-
-
-
8.79
5.58
3.77
2.68
Suction
Servicability Limit State
Notes:
1. Values have been calculated in accordance with AS/NZS 1170.0 accounting for imposed loads and creep.
2. Fastener calculations based upon minimum 1.2mm thick steel purlins, grade not less than G380.
3. The following deflection limits have been used:
Downward loading L/250
L/
Suction loading
150
4. The table is based on a support width of 50mm.
5. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm or L/600, whichever is greater.
6. Load /span tables for panel specifications not shown are available from Kingspn Technical Services.
12
Construction
Details
Side / End Lap &
Fastener Locations
Detail 1 - Side Lap
Detail 2 - End Lap
Site weld membrane overlap
75mm
Path of self-coring
single-fix fastener
200mm site
welded membrane
strip
Main fixing
Self-coring Fasteners
■
■
■
30
Reduces installation time by up to 65%.
Single operation – no coring out holes,
no debris left on roof.
Spiral washer on head cuts a helical path
through insulation without removing core.
■
Washer automatically flattens when screw is driven home.
■
Light or heavy gauge available.
■
Fully tested and approved by Kingspan.
Detail 3 - Fastener Locations
Membrane disc
90mm Ø
Note: The number of fasteners required is dependent on project specific
wind loadings. Refer to load span tables for further information.
13
Construction
Details
Parapet
Eaves
PIR board insulation with gun applied fire
rated canister insulation to fill any gaps if
required to maintain continuity of insulation
Membrane lined
steel flashing
Membrane disc
Galvanised steel strip required if greater
than 15mm gaps between panels
Drip flashing
Kingspan Trapezoidal
insulated wall panel
– vertically laid
Membrane strip
Membrane disc
Air seal - 6x4 butyl tape
Rainwater outlet
Membrane lined steel
flashing
Canister insulation
Kingspan K-Dek
insulated roofdeck panel
Internal upstand flashing with
75mm sealed overlaps
PIR insulation board
Galvanised steel ledger
Fasteners at 330mm centres
Main fixing
Kingspan insulated
Architectural Wall Panel
– vertically laid
Profile filler bedded
gun grade sealant
0.7mm galvanised plate
Fasteners
14
Membrane
flashing
Construction
Details
Eaves Boundary
Gutter
Drip flashing
Membrane strip
Membrane lined steel flashing
Air seal
– 6x4 butyl tape
Parapet flashing with 150mm butt straps sealed with 6x4 butyl tape
PIR insulation board or timber packer
Kingspan insulated Architectural Wall Panel – vertically laid
Air seal
– 6x4 butyl tape
Kingspan K-Dek insulated roofdeck panel
Membrane strip
Fasteners at 330mm centres
Membrane lined
steel flashing
Membrane strip
Drip flashing
Membrane coated
insulated boundary
wall gutter
Profile filler bedded
gun grade sealant
Main fixing
Membrane disc
15
Construction
Details
Verge
Start
Kingspan verge flashing with
150mm sealed butt straps
Membrane strip
Membrane lined
steel flashing
Cleader angle by steel
sub-contractor with air seal
Membrane lined steel flashing
6x4 butyl tape
Fasteners @ 330mm centres
PIR insulation board or timber
Membrane strip
Site applied fire-rated
canister insulation
Kingspan K-Dek insulated
roofdeck panel
Continuous run of 6x4 butyl tape
Galvanised cleader angle
by steel sub-contractor
Air seal - 6x4 butyl tape
Kingspan K-Dek verge
flashing or membrane lined
steel flashing
6x4 butyl tape
AWP filler sealed top and
bottom with gun grade sealant
Kingspan insulated Architectural
Wall Panel – vertically laid
16
Construction
Details
Verge
End
Membrane lined steel flashing
6x4 butyl tape
Fasteners @ 330mm centres
PIR insulation board or timber
Membrane strip
Main fixing
Kingspan K-Dek insulated
roofdeck panel
Continuous run of 6x4 butyl tape
Galvanised cleader angle
by steel sub-contractor
Air seal - 6x4 butyl tape
Kingspan K-Dek verge
flashing or membrane lined
steel flashing
AWP filler sealed top and
bottom with gun grade sealant
Kingspan insulated Architectural
Wall Panel – vertically laid
17
Construction
Details
Verge
Parapet
Standard termination flashing
Membrane lined steel flashing
Membrane strip
Section A-A
5˚ min
6x4 butyl tape
sealant prior to
panel installation
0.5mm coil coated parapet flashing with 150mm sealed overlap
Kingspan Trapezoidal insulated wall panel vertically laid with joint
fully sealed prior to installation and backsealed once installed.
Contact Kingspan Technical for further info.
A
A
Continuous bead of silicone sealant
Standard termination flashing
Overseal once
panel is installed
Membrane lined steel flashing
Site applied fire-rated canister insulation
Main fixing
Fasteners at 330mm centres
Minimum extent of sealant required
to panel joint - see section A-A
Membrane strip
Kingspan K-Dek insulated
roofdeck panel
Cantilever distance varies.
Contact Kingspan Technical
for further information
Air seal - 6x4 butyl tape
Galvanised steel cleader angle
18
Construction
Details
Ridge
Membrane flashing
Galvanised flashing
Site applied fire-rated
canister insulation to fill
any gaps if required
Membrane flashing
0.7mm galvanised plate with welted edges
Fasteners @ 330mm centres
Kingspan K-Dek insulated
roofdeck panel
Site applied fire-rated
canister insulation
Profile filler bedded on
gun grade sealant
Internal liner flashing with 75mm
overlaps sealed with 6x4 butyl tape
Main fixing
19
Construction
Details
Valley with
Rainwater Outlet
Membrane flashing
Galvanised steel strip required if greater
than 15mm gaps between panels
Air seal - profile filler sealed top and
bottom with gun-grade sealant
Rainwater outlet
Canister insulation
Membrane disc
Membrane flashing over
0.7mm galvanised plate
Profile filler bedded on
gun grade sealant
Kingspan K-Dek insulated roofdeck panel
Galvanised steel ledger
Main Fixing
Note: Depth of verge flashing with this detail
to be designed to suit calculated water depth.
20
Construction
Details
Valley
Gutter
Membrane strip
Air seal - Profile filler sealed top and
bottom with gun-grade sealant
Kingspan K-Dek insulated
roofdeck panel
Membrane strip
Main fixing
Profile filler bedded gun
grade sealant
Fasteners at 330mm centres
Membrane lined
steel flashing
Membrane strip
Membrane
lined insulated
valley gutter
Membrane disc
21
Construction
Details
Concrete
Parapet
Mono Pitch, Concrete Parapet
Continuous bead of silicone sealant
Standard termination flashing
Membrane lined steel flashing
Precast concrete wall
Membrane strip
Kingspan K-Dek insulated
roofdeck panel
Site applied fire-rated
canister insulation
Site applied expanding
foam tape
Internal liner flashing
Fasteners @ 330mm centres
Main fixing
Profile filler bedded on gun grade sealant
Verge, Concrete Parapet
Continuous bead of silicone sealant
Standard termination flashing
Membrane lined steel flashing
Precast concrete wall
Membrane strip
Kingspan K-Dek insulated roofdeck panel
Site applied fire-rated
canister insulation
Site applied expanding
foam tape
Internal liner flashing
Main fixing
Fasteners @ 330mm centres
Air seal - 6x4mm butyl tape
22
Construction
Details
Barrel Vault
Rooflights
75
PIR insulation
board or timber
74
100
Fitted end caps
Galvanised support
channel with acute
angle of 15˚
40mm membrane
weld
15˚ springing angle
Membrane lined steel flashing
Membrane flashing
Kingspan K-Dek insulated
roofdeck panel
23
Construction
Details
Kerb Penetration
Roof Aperture
PIR insulation board or timber
Membrane lined steel flashing
Slope Slope
Membrane flashing
Hot air weld
Membrane
Slope
direction
Tapered insulation watershed
Galvanised support channel
Self coring fastener
Fastener @ 330mm centres
24
Construction
Details
Natural Daylighting
Systems
UV stabilised polycarbonate
diamond top dome (by others)
Galvanised flashing plate
Collar
Rivets at 300mm centres
Membrane flashing
Kingspan K-Dek insulated
roofdeck panel
Additional supports if above 300mm Ø
Roof light extension length
Adjustable elbow
25
Construction
Details
Ventilation &
Extraction
Ridge Ventilator
Ventilator to be supplied and installed
by specialist contractor
Internal galvanised support
PIR insulation board or timber
Membrane flashing
Membrane lined steel flashing
Profile filler bedded on
gun grade sealant
Membrane flashing
Fasteners @ 330mm centres
Main fixing
Extractor Flue
Extractor flue
Waterstop mastic behind clamp
Clamp applied around
(1) Membrane sleeve for cold temperature
Extractorflues
flue
(2) Metal sleeve for hot temperature flues
Membrane flashing welded to panel
and clamped to pipe
Internal cover flashing
Kingspan K-Dek insulated roofdeck panel
Canister insulation
Additional supports if above 300mm Ø
Notes: Height of exhaust pipe to be sufficient to prevent membrane panel being exposed to hot gases.
Surface temperature of extractor flue must not exceed 80°C (can withstand 110°C for a short period of time).
Should extractor flue exhaust high temperature gases / pollutants a suitable fire rated / non-combustible barrier gasket should be installed by specialist contractor.
26
Construction
Details
Expansion
Joint
Polyethylene rod
Single ply membrane formed around
polyethylene rod to allow expansion
Canister insulation
50mm weld
Air seal - 6x4 butyl tape
Membrane flashing
Kingspan K-Dek insulated
roofdeck panel
Internal liner flashing
Purlin
Rafter
27
Construction
Details
M&E Services
Support Platform
Section B-B
Steel platform
Mastic sealant
Stainless steel jubilee clip
Waterstop mastic
Proprietary pipe seal
RHS
Hot air weld
Rafter
Plan
Section A-A
Mastic sealant
Waterstop mastic
Kingspan K-Dek
insulated roofdeck panel
Purlin
Stainless steel jubilee clip
Proprietary pipe seal
RHS
Hot air weld
Roof
slope
28
29
Kingspan K-Dek
Fabrications
Kingspan Supplied
Profile filler
Double sided acrylic tape
Profile Filler
Supplied in single 1 metre units. Used where the panel needs to be
closed off for air and weather sealing.
Double Sided Acrylic Tape
The use of a double sided acrylic tape under the membrane
overlap will keep the lap flat and in position while the welding
process is carried out.
Sika Supplied
Pipe / Vent Flashing
Prefabricated flashing for pipe and
vent penetrations from 77mm to
167mm diameter.
Corner Flashings
Corner flashings are used to seal
up-stand flashings and penetrations.
Décor Profile
The Décor profile is used to
emulate the appearance of a
standing seam metal roof and is available
in various colours to match specific design needs.
Décor profile can be heat welded directly onto
finished roof membrane.
Walkway Pad
The 7mm thick walkway is durable,
trafficable and is heat welded directly to
the Kingspan K-Dek roofdeck panel.
30
Kingspan K-Dek
Fabrications
Sika Supplied
Vertical Rainwater Outlets
Rainwater outlets are through fixed to the liner sheet of the
Kingspan K-Dek roofdeck panel. Outlets are available up to
160mm diameter.
Turbine Leaf Guard
Turbine Leaf Guard is a metal guard for vertical outlets
used with the Kingspan K-Dek roofdeck panel.
Parapet Outlet
Used as an outlet through the parapet,
available in 40mm to 90mm diameter.
Parapet Overflow
Used as an emergency overflow
through the parapet.
Sika Australia
55 Elizabeth Street, Wetherill Park, NSW 2164
t: (02) 9725 1700 f: (02) 9756 5001 e: [email protected]
www.aus.sika.com
31
Height Safety
Solutions
Kingspan Safepro2
Fall Protection System
Kingspan Safepro2 Fall Protection System
8mm cable
supplied to specific
lengths required
Safepro2 roof anchor intermediate guide
Safepro2 roof anchor membrane cap
Safepro2 slider
Safepro2 roof anchor intermediate module
Membrane ‘boot’ bonded to roof
Safepro2 roof anchor baseplate
Kingspan K-Dek insulated roofdeck panel
4 No. Safepro2 roof
anchor toggle fixings
32
Height Safety
Solutions
Kingspan Safepro2
Fall Protection System
Kingspan Safepro2 is a new innovative fall
protection system, designed to protect both
the worker and the roof to which it is fixed.
Kingspan Safepro2 is the only horizontal life line
approved by Kingspan for installation on
Kingspan insulated panels.
Features & Benefits
■
Safepro2 comprises a high-strength stainless steel cable,
supported on energy-absorbing roof anchor posts. Safepro2 is
certified to AS NZS 1891.2 & 1891.4, EN 795 and OHSA 1926.
■
Safepro2 roof anchors incorporate Force Minimisation Technology,
which limits the load transferred to the roof, in a fall arrest event,
to less than 6kN. This is a significant improvement over older types
of force control posts which applied 10kN or more to the roof.
■
Safepro2 has fixing and sealing details specifically for Kingspan
K-Dek, Trapezoidal, Foilback and Lo-Pitch insulated panels.
Safepro2 is the only such system tested and proven with current
Kingspan insulated panel specifications.
■
■
Safepro2 can be installed during or after construction to most
roof systems, without access to the underside of the roof.
Safepro2 is highly suitable for providing safe access to
roof-mounted PV and other solar systems.
■
■
The Kingspan Safepro2 system is available globally including
Australia, New Zealand, United Kingdom, Ireland, Europe,
North America and Canada, the Middle East and Hong Kong.
■
■
33
Compliance with national and international standards – providing
the highest levels of protection and compliance with regulatory
requirements.
Approved by Kingspan and an integral part of the Kingspan
insulated panel system – ensuring compatibility with roof system
and not affecting roof guarantees.
High-grade stainless steel and aluminium components – offering
superior corrosion resistance, durability and service life.
Improved energy absorbency of anchor posts, reduces loads
generated during fall arrest event – requiring fewer fixings and
reducing potential damage to roof panels.
Advanced fixings design – allowing efficient installation without
access to underside of roof.
All fixings and accessories are supplied by Kingspan –
guaranteeing correct and compatible materials are used.
Located anywhere on roof – ensuring most practicable solutions
can be offered for each roof.
Highly-evolved design – offering one of the simplest to design,
most efficient to install and easiest to use systems available.
Technical support is available directly from Kingspan – allowing
designers, installers and users to maximise the potential of these
systems.
Model
Specification
Product:
Kingspan K-Dek (KS1000 KD)
Application
The following specification is for the KS1000 KD insulated
membrane roof panel used on buildings with a flat, pitched or
curved roof construction. Finished pitch: minimum 1:80 (0.72°) or
more after deflection to avoid ponding.
Acoustics
For sound transmission reduction, Kingspan K-Dek has a single
figure weighted sound reduction index (SRI) of Rw = 23dB. For
specific acoustic solutions contact Kingspan Technical Services.
Materials and Coatings
Sound Reduction Index (SRI)
External Weather Sheet
Sikaplan SGK AU membrane. Colour to be white.
Frequency (Hz)
125
250
500
1k
2k
4k
SRI (dB)
17.9
18.1
17.4
23.2
30.4
40.3
Insulation Core
To consist of 100mm, closed cell, zero ozone depleting potential
(ODP), Factory Mutual certified polyisocyanurate (PIR) insulation.
Seals and Fillers
End Lap
200mm membrane strip welded at lap. Nominal weld 40mm to
each panel.
The auto adhesive properties of the core bond to the external and
internal sheets to provide strength and rigidity to the panels.
Side Lap
Double sided acrylic tape applied to side lap prior to welding
(Kingspan reference KDSLTAPE). Overlap of membrane welded to
membrane of adjacent panel at side laps, nominally 40mm.
Internal Liner Sheet
Substrate to be a minimum 0.5mm thick G300S AZ100 coated
steel to AS1397. Colour to be Kingspan Bright White.
Warranty
Fillers
Polyethylene profiled fillers should be used to seal perimeter of
building (Kingspan reference 3RWFILL). Seal the top, bottom and
sides of each profile filler with a single line of non-setting gun-grade
sealant.
Kingspan Insulated Panels will provide up to 20 year warranty on
the project upon completion. The panel must be installed as per
Kingspan’s recommended construction details and the contractor
trained by Kingspan’s field service manager. Project is to be
inspected prior to warranty being issued.
Locate where shown on drawings and wherever necessary to close
off corrugation cavities from the inside and outside of the building.
Ensure a tight fit and leave no gaps.
Performance
Thermal Insulation
Panels will have a Thermal Resistance of 5.27 m2K/W based on an
aged thermal conductivity of 0.020 W/mK.
Junctions
Junctions between the roof panel system and walls / penetrations
to be filled with a fire rated gun applied canister urethane insulation.
Fire
When tested to AS/NZS 1530.3, Kingspan panels achieved the
following fire hazard results:
Ignitability index
0
Spread of flame index (SFI)
0
Heat involved index
0
Smoke development index (SDI)
2
Fasteners
Primary
Self-coring carbon steel fasteners to be used incorporating a
19mm washer. Recommended fixing manufacturer SFS Intec
(sourced from Powers Fasteners).
SFS fastener codes:.
Kingspan K-Dek (KS1000 KD) insulant core is an FM Global
certified formulation. Steel liner has a Class 1 surface spread of
flame to BS 476-7.
■
1.2 – 3.0mm steel purlin
■
3.0 – 12.0mm steel purlin
SD14-D10-T19/C9-5.5x40
■
Timber
SW2-D10-T19/C9-5.5x55
SD3-D10-T19/C9-5.5x30
A minimum of three fasteners is required at panel ends and a
minimum of one at intermediate support locations. The actual
number of fasteners required is dependent on the project
wind loads, see Kingspan K-Dek load/span table for further
information. Intermediate fasteners covered with a 90mm welded
membrane patch.
34
Model
Specification
Product:
Kingspan K-Dek (KS1000 KD)
Construction Requirements
Secondary
Fasteners for flashing installation to be flat head SFS IR2-C or
similar at 330mm centres. Fastener length to be minimum 120mm
for pan fixing and 155mm for crown fixing.
Steelwork Tolerance
The supporting frame must be made and assembled to an
accuracy of +/- 5mm or L/600 (whichever is greater) between
bearing planes of adjacent supports, where L is the purlin spacing.
Construction Details
Installation
Panels to be laid with side lap joints away from prevailing wind
unless otherwise shown on drawings.
Flashings
External flashings to be a combination of galvanised steel with
membrane flashing overlay and membrane lined steel flashings,
as per Kingspan standard construction details. Membrane lined
steel flashings to be sealed at laps with a minimum 125mm welded
membrane strip.
All fasteners, seals and fillers to be of correct specification and
installed as indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion.
Internal flashings should be made to the same specification as the
liner sheet. Flashings to be air sealed at laps and along the full
length by an unbroken bead of 6x4mm butyl rubber sealant tape
(Kingspan reference SEXT).
Panels to be cut with a suitable metal cutting circular type saw and
all exposed site steel to be treated with a suitable edge protection
lacquer. Cut openings for outlets, vents, flues etc. to be the
minimum size necessary. Penetrations larger than 300mm x 300m
should have additional structural support.
Rooflights
Rooflights can be integrated into the membrane finish (refer to
Kinspan details).
Remove all swarf and any foreign matter immediately from the
external surface of panels.
Safety
The contractor is to determine and use a safe method of working
throughout the installation and construction period, which complies
with OHS/WHS requirements. A safe work method template
(although NOT project specific) is available from Kingspan.
Drainage and Accessories
A number of drainage and accessory options are available
specifically designed to suit the Kingspan K-Dek roof system.
These include pipe/vent flashings, drainage outlets incorporating
leaf guards, overflow outlets, walkway systems and height
safety solutions.
Protection of Finished Roof
Ensure that:
Panel Lengths
Standard lengths are from 2m to 13.7m, longer lengths can be
supplied on request. Maximum length for panels transported by rail
is 12m. For orders supplied outside of Australia maximum lengths
are 11.8m.
■
■
Exact lengths to be determined by the cladding contractor from the
steelwork drawings.
Finished roof areas are protected from damage by subsequent
building operations.
Paint, solvent, bitumen, oils, fat, grease or other substance
harmful to the membrane do not come into contact with the
roof surface.
Do not:
■
Purlin Centres
Purlin spacing determined from Kingspan load tables to project
specific wind requirements, as specified by the structural engineer.
■
35
Store building materials on the roof.
Permit the use of the roof as a working platform without
adequate protection of the roof surface.
90mm diameter patch cut from membrane roll
to cover intermediate fastener (when required)
Panel 4
Primary panel fasteners
(hidden under membrane flap)
Panel 2
Kingspan K-Dek panel
Self-coring fasteners in
each corrugation
Kingspan K-Dek panel
(left to right when viewed from eaves/valley)
Note: Sequence of lay – Panel 1 to Panel 4
Self-coring fasteners in each
corrugation
Fully sealed filler at all panel
ends (eaves, valley, ridge)
Quality Assurance
Kingspan is dedicated to maintaining its good reputation and
is promoting this via their quality assurance of all membrane
panels / products. By utilising EFVM® (Electric Field Vector Mapping)
Technology provided by International Leak Detection, Kingspan
recommends EFVM® testing of all Kingspan K-Dek installations.
www.ild-australia.com.au / www.ildnz.co.nz
36
Installation
Overview
Installation Training
Membrane end lap strip
over end lap joints
Kingspan Field Service Engineers offer full installation training
however, prior to Kingspan K-Dek training, all attendees must
have undergone welding training from the supplying membrane
manufacturer and provide a copy of the certificate from the
supplier.
Panel 3
Double sided acrylic tape
under membrane overlap
40mm min.
welded seam
Panel 1
Site applied air seal - 6mm
diameter gun grade sealant at
panel side joint in line with profiled
filler block air seal
Kingspan membrane lined
insulated gutter
37
Case
Studies
Project
Location
Product
Architect
Building use
Porsche
Centre
Porsche Centre
Chester, UK
Kingspan K-Dek KS1000 KD
MDG Ltd
Retail
38
Case
Studies
Project
Location
Product
Architect
Building use
Captain’s
Club Hotel
Captain’s Club Hotel
Christchurch, Dorset, UK
Kingspan K-Dek KS1000 KD
Cube Design
Hotel & Leisure
39
Case
Studies
Project
Location
Product
Architect
Building use
Matford
Land Rover
Land Rover Dealership
Exeter, UK
Kingspan K-Dek KS1000 KD
Lilly Lewarne Practice
Retail
40
Case
Studies
Project
Location
Product
Building use
Ibis
Hotel
Ibis Hotel
Carlisle, UK
Kingspan K-Dek KS1000 KD with
Décor aesthetic standing seam option
Hotel / Leisure
41
Insulated Roof
& Wall Panels
Product Range
at a Glance
Insulated Roof Panels
Trapezoidal - KS1000 RW
Roof pitches 4° and above.
(For lower pitches contact Kingspan Technical Support).
Lo-Pitch - KS1000 LP*
Roof pitches 1.5° and above.
Kingspan K-Dek - KS1000 KD
Roof pitches 0.72° and above.
Single-ply membrane roofdeck.
Foilback - KS1000 FB
Roof pitches 4° and above.
With reflective foil liner.
Polycarb Rooflight - KS1000 Polycarb
Roof pitches 4° and above.
(For lower pitches contact Kingspan Technical Support).
Roof Mounted PV System
Solar Photovoltaic Solution.
* UK manufacture.
42
Insulated Roof
& Wall Panels
Product Range
at a Glance
Insulated Wall Panels (horizontally or vertically laid)
Trapezoidal - KS1000 RW
Euro-Box - KS1000 EB
Architectural Wall Panel.
Wave - KS1000 WV
Architectural Wall Panel.
Plank - KS1000 PL
Architectural Wall Panel.
Micro-Rib - KS1000 MR
Architectural Wall Panel.
Mini-Micro - KS1000 MM
Architectural Wall Panel.
Controlled Environment Panels
Flat - KS1100 CS
Wall & ceiling panel.
Rib - KS1100 CS
Wall & ceiling panel.
All Kingspan panels are manufactured to order with varying
core thicknesses depending on the spanning and thermal
requirements of the project.
Kingspan roof and wall panels are available in a wide
range of colours.
43
Australia: Kingspan Insulated Panels Pty Ltd 38-52 Dunheved Circuit, St Marys, NSW 2760 Australia
t: +61 (02) 8889 3000 f: +61 (02) 8889 3099 e: [email protected] www.kingspanpanels.com.au
South East Asia: Kingspan Insulated Panels 1 Fullerton Road #02-01, One Fullerton, Singapore 049213, Singapore
t: +65 6832 5021 f: +65 6408 3801 e: [email protected] www.kingspanpanels.asia
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Insulated Panels Pty Ltd and its subsidiary companies do not accept responsibility for
errors or for information that is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only and
Kingspan Insulated Panels Pty Ltd and its subsidiaries accept no liability in respect thereof.
04/2013