EFFECTIVITY OF MICROWAVE PRETREATMENT ON ENZYMATIC AND MICROWAVE HYDROLYSIS OF BETUNG BAMBOO (Dendrocalamus asper) Widya Fatriasari1,2*, Wasrin Syafii2, Nyoman Wistara2, Khaswar Syamsu3 and Bambang Prasetya4 1.R&D Unit for Biomaterials, Indonesian Institute of Sciences (LIPI), Cibinong, Bogor 16911, Indonesia 2. Department of Forest Product Technology, Faculty of Forestry, Bogor Agricultural University, Indonesia 3.Department of Agroindustrial Technology, Faculty of Agricultural Engineering and Technology, Bogor Agricultural University, Indonesia 4.National Standardization Agency, Manggala Wanabakti Building, Senayan, Jakarta, Indonesia * E-mail: [email protected] Abstract Assessing evaluation the effect of microwave pretreatment on chemical structural and morphological changes of Betung Bamboo was performed before. In this present study, we foccused on how the changes in the best microwave pretreatment affacted the performance of enzymatic and microwave hydrolysis of pretreated bamboo. This solid fraction was subjected to enzymatic hydrolysis following NREL protocol and microwave acid-hydrolysis with/without presence of activated carbon (0.5 g/g) at 1 and 5% of sulfuric acid concentration for 5-12.5 minutes at 330 watt. Short duration microwave-acid hydrolysis of microwave pretreated bamboo showed better reducing sugar yield than that of enzymatic ones.Microwave heating for 12.5 m at 330 W hydrolyzed with 1% acid using microwave irradiation demonstrated a high reducing sugar yield (25.81% of dry biomass or 27.12% of dry substrate). In this treatment, 37.92% of hollocellulose can be converted into reducing sugar yield or equivalent with 36.12% of maximum potential sugars released. This yield increased 7.9 fold compared to reducing sugar yield from enzymatic hydrolysis using 20 FPU/g of cellulase enzymes. Reducing sugar yield obtained by 5% microwave acid hydrolysis of microwave pretreatment for 5 m at 770 W was equal with the result of hydrolysis for 12.5 m at 330 W. Unfortunately, the activated carbon as solid catalyst in microwave hydrolysis only affected on reducing brown compound without reducing sugar yield improvement. Keywords: bamboo, microwave pretreatment, enzymatic and microwave acid hydrolysis, reducing sugar yield, brown compound INTRODUCTION As lignocellulosic materials, cellulose of bamboo has been covered by lignin and hemicellulose which can disrupt biomass conversion for bioethanol production. In this process, reducing recalcitrance factors such as lignin content, crystalline structure of cellulose, particle size, degree of polymerization, available surface area etc limited enzyme deconstruction is the emphasis of pretreatment of lignocellulosic materials. An efficient pretreatment can promote maximizing the enzymatic hydrolysis efficiency [1] without generate the secondary degradation product which may seriously inhibit subsequent fermentation. Different pretreatment types exist, but now microwave pretreatment (individual or combined with other pretreatments) is becoming promising method biomass pretreatment for bioethanol production due to its better results. Microwave pretreatment can be categorized as physical pretreatment which give main effect on the increasing the surface area and pore sizes. Furthermore, the other effect is to soften and partially depolymerize lignin and disrupts the lignocellulosic cells [2]. Comparing to the conventional heating, microwave irradiation supplies direct contact of heating source and material, easy operation, rapid and selective heating of polar part and creating hot spot with inhomogeneous materials [3-5]. Study of microwave pretreatment using any chemicals on lignocellulosic materials has been reported previously. Azuma et al. [6] reported that total sugar obtained of pretreated hardwood after enzymatic hydrolysis was as high as 88-93% using water as chemicals. Enhancing enzymatic digestibility of rice straw pretreated by combined microwave-sulfuric acid was also demonstrated by Sigh et al.[7], in which the maximum reducing sugar obtained was 1376.99 µg/ml. Microwave irradiation assisted alkali treatment of switchgrass in optimal condition of 1900C, 50 g/L solid content for 30 min produced sugar yield of 58.7 g/100 g biomass, equivalent to 99% of maximum potential sugars released [4]. Microwave treatment of sugarcane bagasse with 1% NaOH at 600 W for 4 min followed by enzymatic hydrolysis gave reducing sugar yield of 0.665 g/g dry biomass, while combined microwave-alkali-acid treatment with 1% NaOH followed by 1% sulfuric acid, the reducing sugar yield increased to 0.83 g/g dry biomass [1]. Utilization dilute nitric acid of 2% in microwave heating has been reported by Ravoof et al. [8], whereas the maximum yield of reducing sugars on the enzymatic hydrolysis for 108 h was almost 60%. Furthermore, The pretreatment of corn stover using combination of steam explosion and microwave irradiation produced the maximum sugar yield was 72.1 g/100 g dry biomass, achieved at 540 W microwave power for 5 min [9]. Kheswani [10] performed microwave-assisted sodium hydroxide as pretreatment on switch grass and coastal bermuda grass. Under optimum pretreatment, 82% glucose and 63% xylose yield were achieved for switch grass 87% glucose and 59% xylose yield were obtained for bermuda grass following enzymatic hydrolysis of the pretreated biomass. As alternative heating, published research on microwave irradiation proved improving the saccarification efficiency and reducing sugar yield in enzymatic hydrolysis of lignocellulosic materials. Microwave irradiation can be utilized both in pretreatment and hydrolysis, considering the advantages over conventional heating of dilute acid-catalyzed hydrolysis. This acid hydrolysis has widely employed for saccarification of lignocellulosic [11, 12] and starch [13-15] for the bioethanol or oligosaccaride production, in addition enzymatic method [11]. Furthermore, this technique was possible to develop for shortening the residence time and also accelerating the potential sugar yield formation. This study was run in parallel with the study of structural changes after microwave pretreatment of bamboo in water medium. In that parallel study, which indicated better delignification selectivity of pretreated samples was founded at 330 W for 5,10 and 12.5 m and 770 W for 5 m than that of 550 W and 770 W for 7.5,10,12.5 m. Therefore, this study was to attempt for improving the enzymatic hydrolysis performance over to microwave-assisted acid hydrolysis. Solid catalyst-assisted microwave irradiation is interisting to apply due to non-toxic in waste liquid [13, 16], easily recovered [16], and improving glucose yield in water medium [17] as absorber and solid catalys materials. Utilization activated carbon as microwave absorber, microwave sensitizer for pyrolysis and starch saccarification, degradation of hazardous compounds in dry state and fermentation stage, enhancing reaction catalyzed has been reported previously [13, 18, 19]. During the acid hydrolysis, several potential byproducts such as acetic acid, formic acid, furan derivatives (5-hydroxymethylfurfural (HMF) and furfural), and phenolic compounds etc inhibiting subsequent fermentation might be produced. Thus, to lowering the secondary degradation effect can be added activated carbon in acid hydrolysis process. Hence, this study also discussed the impact of activated carbon addition in acid catalyzed-hydrolysis. MATERIALS AND METHODS Feed Stock Two year-old betung bamboo culms harvested from bamboo garden of the R & D Unit for Biomaterials, Indonesian Institute of Sciences (LIPI), Cibinong, Indonesia was utilized as material. They were barked, chipped, dried, and then grounded to obtain bamboo powder of 40-60 mesh size. The milled samples were stored at room temperature and the chemical analysis carried out TAPPI method described in Table 1. Table 1. Chemical component of bamboo Chemical composition Percentage (%) Ash content 1.74±0.07 et-ben extractive 3.49±1.11 Klason lignin 25.38±0.36 Holocellulose 65.48±3.39 Alpha cellulose 44.77±0.16 Hemicellulose 18.71±0.17 Microwave Pretreatment As much as 1 g of bamboo powder which previously had been measured the moisture content and chemical composition and then exposuring to microwave irradiation in water medium. Domestic microwave oven SHARP P-360J (S) with the operating frequency of 2450 Hz of frequency was used in this pretreatment. This pretreatment was carried out under its best condition. Previously, this sample was inserted into the teflon tube (vessel), then added distilled water to obtain a solid-to-liquid ratio (SLR) 1:30 (w/v) and then was stirred for 15 minutes. Subsequently, the materials were transferred and irradiated for irradiation time 5, 10 and 12.5 minutes at 330 watt and 5 minutes at 770 watt. After microwaving finished, the pulp removed and immediately ice water cooled for 15-20 minutes and then was filtered to separate solid residue out. Enzymatic Hydrolysis Pretreated feedstock pulp (0.1 g dry weight) was mixed with 0.05 M sodium citric buffer to adjust pH of slurry to 5 and then cellulase enzyme (meicellase with enzyme activity of 200 FPU/g) of 10 and 20 FPU/g pretreated bamboo was added in the 20 ml of vial bottle glass. One FPU was defined as the enzyme amount capable to produce 1µmol of reducing sugar per minute [20].To prevent microorganism contamination, sodium azide 2% (b/v) was also added in the slurry and subsequently, was incubated at 50oC for 72 h in shaking incubator set in 150 rpm. This method was performed referred to National Renewable Energy Laboratory (NREL) protocol [21]. Microwave –Assisted Acid Hydrolysis Solid fraction (0.1 g oven dry weight or 1% w/w of total weight) of microwave pretreated samples were also subjected to microwave acid catalyzed-hydrolysis. The same microwave equipment used in microwave pretreatment was also utilized in this hydrolysis. The solid fraction in the vessel was added with 1 and 2.5% sulfuric acid solution to 10 g of the slurry final weight and subsequently was exposed to microwave irradiation for 5-12.5 m at 330 W. The same method and acid hydrolysis condition was also conducted in microwave hydrolysis with presence of activated carbon as much as 0.5g of solid sample. This activated carbon was generated for 120 m at 800oC and then the properties were measured following SNI 06-4253-1996. The cooling reaction of slurry was accelerated by ice water cooling of samples after microwave exposure, and subsequently, were filtered to separate hydrolysates from slurry to determine the reducing sugar yield based on dry biomass (Eq.1) and dry substrate (Eq.2) referred to the Nelson-Somogyi methods [22] and brown compound measured by UV VIS Hitachi U-2001 spectrophotometer at 490 nm [14]. Furthermore, the hydrolysis rate was evaluated as the reducing sugar yield into holocellulose content [23] with weight loss as reducing factor. Furthermore, pH value of hydrolyzate was measured too with Eutech pH meter. All experiments were carried out triplicate, and the given numbers are the average values. The calculation of theoritical reducing sugar yield (Eq. 3) was only performed in the highest reducing sugar yield. Reducing sugar yield (% dry biomass)= Total reducing sugar (g) Dry biomass (g) x 100 Total reducing sugar (g) Reducing sugar yield (% dry substrate) = Dry hydrolysis substrate (g) x 100 Reducing sugar yield (g) Theoritical reducing sugar yield (%) = Carbohydrate of initial bamboo (g) x 1.11 x 100 (1) (2) (3) 1.11=Conversion factor holocellulose to reducing sugar RESULTS AND DISCUSSIONS The comparison of reducing sugar yield of enzymatic and microwave hydrolysis Even though, this enzymatic hydrolysis is more time consumption, this process is well known using to hydrolyze pretreated lignocellulosic materials due to mild condition without generated corrosive effect in equipment. However, in general reducing sugar yield produced in this method tended to be low. As presented in Fig 1a, the highest reducing sugar yield was obtained in microwave irradiation for 5 minutes at 770 W (4.24% per dry biomass or 4.32% per dry substrate). Holocellulose which can be converted into reducing sugar was about 4.23% or 5.98% of the theoretical reducing sugar yield of initial biomass. This yield in this present study was higher than that of the yield of biological pretreatment (2.69% per dry biomass) reported in previous study [24]. It is indicated that enzymatic hydrolysis from bamboo pretreated by microwave pretreatment in water medium is better effect slightly than Reducing sugar yield biological pretreatment is. 5.0 A 4.0 3.0 % dry substrate % dry biomass 2.0 1.0 0.0 10 20 10 20 10 20 10 20 10 20 FPU FPU FPU FPU FPU FPU FPU FPU FPU FPU 5 Control 10 330 watt 12,5 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.0 B % hydrolysis ratio 10 20 10 20 10 20 10 20 10 20 FPU FPU FPU FPU FPU FPU FPU FPU FPU FPU 5 770 watt 5 Control Irradiation time (minutes) 10 330 watt 12,5 % teoritical reducing sugar yield 5 770 watt Irradiation time (minutes) Fig.1. Reducing sugar yield of microwave-pretreated bamboo after enzymatic hydrolysis (A), hydrolysis ratio and theoretical reducing sugar yield (B) Compared to control, reducing sugar yield of microwave pretreatment (except for 5 m at 330 W) in enzymatic hydrolysis was higher and a long with the increasing of microwave irradiation in pretreatment tended to improve the yield. The direct contact between whole material and heating source from microwave irradiation simultaneously generates selective absorption of the radiation by polar molecule of water and then creating hot spot with inhomogeneous materials [5, 8]. Microwave pretreatment caused the cellulose of pretreated samples had more opened structure thus easily hydrolyzed by cellulase. Additionally, this pretreatment affected for increasing of surface area, pore size, and partially lignin depolymerization [2] after microwave heating. Only the microwave pretreatment for 5 m at 770 W showing the lignin removal, meanwhile the other pretreatments was since in versa (unpublished data). More severe pretreatment condition demonstrated higher reducing sugar yield and the increasing of enzyme loading improved the reducing sugar yield. The positive effect of this microwave-acid hydrolysis has been reported in our parallel study (saccarification of bamboo pretreated by biological pretreatment). The microwave-acid hydrolysis can enhanced 6.3 fold of reducing sugar yield compared its enzymatic hydrolysis did [24]. Considering this result, this study was attempted to enhance the reducing sugar yield of microwave pretreated samples. Additionally, the pretreatment effectivity between biological and microwave method can be compared. For hydrolysis process, sulfuric acid was commonly utilized as a catalys [25]. The previous study [25, 26] reported that the optimal sulfuric acid concentration to hydrolyze lignocellulosic materials was 1-6%, thus this present study used the acid concentration in this range. The reducing sugar yield based on dry biomass based on dry substrate with/without activated carbon addition was summarized in Fig.2 and 3. There was greatly increasing in reducing sugar yield of pretreated samples compared to control. It can suggested that microwave pretreatment was effective method for Reducing sugar yield (% dry biomass) 30 25 20 Control 15 5 m, 330 W 10 10 m, 330 W 5 12,5 m, 330 W 0 5 7,5 10 12,5 5 7,5 10 12,5 H2SO4 1% Redducing sugar yield (% biomass) improving digestibility of substrate. 20 Control 15 5 m, 330 W 10 10 m, 330 W 5 12,5 m, 330 W 5 m, 770 W 0 5 m, 770 W 5 7,5 10 12,5 5 7,5 10 12,5 H2SO4 5% H2SO4 1% H2SO4 5% Irradiation time (m) Irradiation time (m) Fig.2. Reducing sugar yield based on dry biomass without activated carbon (A), with activated carbon (B) The irradiation time extended in microwave-acid hydrolysis tended to increase reducing sugar yield. Irradiation time for 5 and 7.5 m only produced low reducing sugar yield (below to 5%); while the significant improvement in reducing sugar yield was reached in 10 and 12.5 m of irradiation time. Bamboo, pretreated with microwave heating for 12.5 m at 330 W, exhibited the highest reducing sugar yield (25.81% of dry biomass or 27.12% of dry substrate) in 1% of microwave-acid hydrolysis. Hollocellulose which can be converted into reducing sugar was as much as 37.92% or 36.12% of the theoretical reducing sugar yield of initial biomass. This data proved that microwave acid-hydrolysis can improve the reducing sugar yield of pretreated biomass and this yield increase 7.9 fold compared to the highest reducing sugar yield from enzymatic hydrolysis using 20 FPU/g cellulase enzymes. This yield was almost similar with the yield of 5% acid hydrolysis on microwave pretreatment for Reducing sugar yield (% dry substrate) 30 25 5 m, 330 W 20 10 m, 330 W 12,5 m, 330 W 5 m, 770 W 15 10 5 0 5 7,5 10 12,5 5 7,5 10 12,5 H2SO4 1% H2SO4 5% Irradiation time (m) Reducing sugar yield (% substrate) 10 m (24.82% of dry biomass or 25.56% of dry substrate). 20 5 m, 330 W 15 10 m, 330 W 10 12,5 m, 330 W 5 m, 770 W 5 0 5 7,5 10 12,5 5 7,5 10 12,5 H2SO4 1% H2SO4 5% Irradiation time (m) Fig.3. Reducing sugar yield based on dry substrate without activated carbon (A), without activated carbon (B) The increasing of acid concentration can increase the reducing sugar yield, whereas the microwave pretreatment for 5 m at 770 W produced the highest yield (26.27% of dry biomass or 26.78% of dry biomass) in microwave acid-hydrolysis for 12.5 m. This pretreatment can convert 37.45% of hollocellulose into reducing sugar or equivalent to 36.78% of maximum potential sugars released. It indicated that the acid concentration increasing has only affected slightly on reducing sugar yield. Therefore, it was suggested to use 1% of acid concentration than that of 5%, considering the production cost and environmental effect. The highest reducing yield reached on microwave pretreatment using 1% acid hydrolysis was 1.5 times and 2.4 higher than that of biological pretreatment using T.versicolor [24] and P.crysosporium [27]. The increasing of acid concentration exhibited different effect between microwave and biological pretreatment in microwave hydrolysis. The present study, structural changes of pretreated bamboo facilitated for improving hydrolysis performance of microwave acid-hydrolysis, inwhich this effect did not happened in biological pretreated bamboo. It is suggested that increasing the surface area and pore sizes, softening and partially lignin depolymerization and lignocellulosic seal disruption [2] was more effective impact than removal of lignin and hemicellulose under biological pretreatment [28]. Activated carbon application in the microwave acid-hydrolysis tended to decrease reducing sugar yield. This result was in line with the microwave-acid hydrolysis of bamboo pretreated by biological pretreatment [18, 28]. This phenomenon was related with adsorption of malto oligomer in the surface of activated carbon, thus this part cannot readily to be hydrolyzed [18]. Furhermore, the activated carbon with low adsorptive capacity of maltose exhibited high saccarification rate and can decreased the saccarification temperature by 10300C, while those with high asorptive capacity was since in versa. The saccarification of starch has a clear inverse relationship with degree of maltose adsorptive capasity in liquid phase [13]. Furthermore, the use of activated carbon has been proved could increase glucose yield from microwave-assisted hydrolysis of cassava pulp in water medium, but not in acid medium [17]. The effect of activated carbon on brown compound and pH value To obtain the hydrolysates with low concentration of inhibitor if the hydrolysates will be used as fermentation media is important [25]. Therefore, detoxification of acid hydrolysates was required for removing the potential toxic compounds in fermentation stage. Amongst the various techniques to reduce them, activated carbon was reported lowering in furan derivatives, phenolics and acetic acid as much as 38.7% and 57%, and 68.8% respectively [29]. Utilization of activated carbon treated acid hydrolysate of corn hull gave 92.3% reduction in total phenolic compounds and removal of dark brown color in hydrolyzate [30]. Furan derivatives caused reducing in membrane permeability resulting in longer cell growth [31] and ethanol productivities [32]. In addition, the furan derivatives level of 500 mg/l began inhibiting bioethanol production [31]. Brown compound 1.00 0.80 Control 0.60 5 m, 330 W 0.40 10 m, 330 W 0.20 12,5 m, 330 W 0.00 5 m, 770 W 5 7,5 10 12,5 5 7,5 10 12,5 H2SO4 1% H2SO4 5% Irradiation time (m) Brown Compound 1.20 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 Control 5 m, 330 W 10 m, 330 W 12,5 m, 330 W 5 m, 770 W 5 7,5 10 12,5 5 7,5 10 12,5 H2SO4 1% H2SO4 5% Irradiation time (m) Fig.4. Brown compound formed during microwave assisted-acid hydrolysis without activated carbon (A) and with activated carbon (B) Brown compound is included in furan derivatives formed during microwave-acid hydrolysis with or without activated carbon utilization demonstrated in Fig.4. Furfural and HMF are an intermediate product in the Maillard reaction with high absorbance at a wavelength of UV [18]. Comparing with control, bamboo microwave treated produced lowering in brown compound. It means that the microwave pretreatment give positive effect on brown compound reduction. Additionally, the increasing of irradiation time in microwave pretreatment until 10 minutes led to decrease the brown compound. However, a longer irradiation exposure until 10 m in 1% microwave acid-hydrolysis affected on increasing the brown compound. The activated carbon effect in microwave acid hydrolysis was able to reduce it (Fig.4b). This data strengthen the previous study which reported the positive impact on activated carbon for reducing toxic substances in hydrolysate such as dark brown color. At the condition (12.5 m at 330W) which produced the highest reducing sugar yield, even though the brown compound tended to lower succesfully, however the reducing sugar yield did not improve. It might be related with the possibility formed the other degradation like 5HMF, acetic acid etc. 1.20 1.00 Control 5 m, 330 W 5 7,5 10 12,5 5 7,5 10 12,5 H2SO4 1% H2SO4 5% Irradiation time (m) pH pH 1.40 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00 0.80 Control 0.60 5 m, 330 W 10 m, 330 W 0.40 10 m, 330 W 12,5 m, 330 W 0.20 12,5 m, 330 W 5 m, 770 W 0.00 5 m, 770 W 5 7,5 10 12,5 5 7,5 10 12,5 H2SO4 1% H2SO4 5% Irradiation time (m) Fig.5. pH formed during microwave-acid hydrolysis without activated carbon (A), and with activated carbon (B) During microwave acid hydrolysis, the pH of hydrolyzate reduced and there was decreasing pH of hydrolyzate after bamboo irradiated by microwave (Fig.5). The increasing of microwave irradiation and acid loading of control in hydrolysis process tended to reduce the pH of hydrolyzate. It might be related with the possibility decomposition process during hydrolysis process to form organic acid as carbohydrate degradation. The similar result was reported by Hermiati [18], and Khan et al.[15]. Furthermore, the formation of formic, acetic, propionic, isobutyric, isovaleric, valeric isoproic, and caproic acid during heating due to air oxidation of aldehyde compound has been reported [33]. However, there was slight changes in pH value along with increasing of irradiation time and activated carbon addition increased pH value of hydrolyzate which might related with inhibition effect in byproduct formation in acid hydrolysis. CONCLUSIONS A great improvement in reducing sugar yield of microwave-acid hydrolysis was over enzymatic hydrolysis of microwave pretreated of bamboo. Furthermore, microwave pretreatment was more success for enhancing the reducing sugar yield in enzymatic and acid hydrolysis compared to the biological pretreatment did. Microwave hydrolysis for 10 m was enough time to reach high reducing sugar yield. The increasing of acid concentration was slight effect for enhancing reducing sugar yield. Even though activated carbon can lower the brown compound of the hydrolyzate indentified as fermentation inhibitor, but there was no improvement in reducing sugar yield. It was related with absorption effect of maltooligomer by activated carbon was more dominant than that of accelerating the reducing sugar yield. With considering the environmental impact and the reducing sugar yield, therefore 1% acid concentration was better to choose for hydrolyze microwave pretreated bamboo. ACKNOWLEDGEMENT The work was financially supported by Ministry of Research and Technology (RISTEK) via PhD scholarship. We like to thank Muhammad Adly R.Lubis,S.Hut, and Fajriana Mareta for technical assistance. REFERENCES [1] Binod, P, K Satyanagalakshmi, R Sindhu, KU Janu, RK Sukumaran, and A Pandey. 2012.Short duration microwave assisted pretreatment enhances the enzymatic saccharification and fermentable sugar yield from sugarcane bagasse. Renewable Energy. 37(1): 109-116. 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