International Journal of Modern Engineering Sciences, 2013, 2(1): 28-38 International Journal of Modern Engineering Sciences ISSN: 2167-1133 Florida, USA Journal homepage:www.ModernScientificPress.com/Journals/IJMES.aspx Article Utilization of Excess Wind Energy for Electrolytic Hydrogen Production Umar Kangiwa Muhammad1, Sadik Umar1, Muazu Musa2, Muhammad Mahmud Garba2, Umar Zangina2 1 Kebbi State University of Science and Technology Aliero 2 Sokoto Energy Research Centre (SERC), Usmanu Dan Fodio University Sokoto * Author to whom corresponding should be addressed; Email: [email protected] Article history: Received 30January 2013, Received in revised form 13 March 2013, Accepted 20 March 2013, Published 26 March 2013. Abstract: Since wind power is a clean source of energy and is widely available, scientists have focused on finding ways to store wind power for energy use during times when there is no wind present. Storing excess energy generated from wind power during times of high wind and low demand can power an electrolyzer to generate hydrogen fuel. Utilizing the stored hydrogen for re-electrification through the fuel cell, Internal Combustion Engines (ICE) and domestic heating through burners declared hydrogen an alternative renewable energy resource. In the present research, the diverted excess wind energy is stored in auxiliary storage batteries and used for water electrolysis using potassium hydroxide (electrolytes) and platinum electrodes. However, electrolyzers are connected in parallel and series arrangements to the excess wind energy source and the effects of input voltage and current on electrolyzer performance due to these connection modes are investigated. The results show that electrolyzer voltage has highly effected the specific energy consumption, the hydrogen volume flow rate and energy conversion efficiency for electrolyzers series connection. Electrolyzer current has highly affected the performance of electrolyzer when parallel connections are been considered. However, better performances were observed by series connections of electrolyzers. Keywords: Wind Energy, Electrolytic Hydrogen, Volume flow rate, Energy efficiency Copyright © 2013 by Modern Scientific Press Company, Florida, USA Int. J. Modern Eng. Sci.2013, 2(1): 28-38 29 1. Introduction Wind energy is a clean and useful renewable natural form of energy. It is converted into wind power to generate electricity by using wind turbines. Wind turbines produce electricity only when the wind is blowing. But due to the variability of wind speed, the wind energy becomes intermittent in nature. Therefore, storage facilities need to be integrated to store the energy during the off- load and low load demand periods. However, under these conditions, the storage batteries may be fully charged and the excess energy generated would be dissipated through the dump load (heat sinks). Heating has negative effects on batteries and usually electronics devices such as inverters and charge controllers and therefore, the excess wind energy need to be stored in another form of energy carrier, which could be utilized for other domestic uses or re-generation of electricity for maintaining the usability and stability of the wind power systems. Marco, (2012) suggested methods for storing excess wind energy as: Storage batteries, Pumped storage, compressed air, Hydrogen and ammonia and others such as dump load for space heating, fan for cooling and super- capacitors for storing large electricity for later use. He pointed out that Hydrogen can be produced from electricity from wind turbines and it can also be supplied to a fuel cell to produce electricity at a later time Marco (2012). Producing hydrogen with domestic RE sources will reduce the impact of greenhouse gasses emitted into the atmosphere. Wind energy is currently the lowest cost RE source, and is the leading near term candidate for renewably generated hydrogen production. Katarzyna pointed out that the only mature and available technology for producing hydrogen from renewable sources is water electrolysis, in which a molecule of water is split into oxygen and hydrogen by applying electricity Katarzyna (2009). The limitations of intermittent wind energy source are potentially overcome by hydrogen system. Excess power is converted and stored inform of hydrogen gas in storage tank. Advances in hydrogen technology and equipment such as electrolysers, fuel cells, hydrogen storage techniques in the recent years make the storage of excess renewable energy a high-potential alternative, and also increase the possibility to make the remote areas and isolated community self-sufficient (Karri et al.2008). Stiller and Michalski, pointed out that the excess wind power could be utilized for the electrolytic production of hydrogen which can be stored and used as a transportation fuel, as a feed stock for chemical industries, or even for power production in times of low renewable generation (Stiller and Michalski, 2010). Anna (2011) pointed out that, in order to stabilize energy production during the absence of wind or in the condition of light wind, stored hydrogen could be re–used. Excess wind power is defined as the effect that the production from the base load power plants and the wind power plants exceeds the electricity demand.(Gerard and Marcel 2008). Copyright © 2013 by Modern Scientific Press Company, Florida, USA Int. J. Modern Eng. Sci.2013, 2(1): 28-38 30 This study investigates the characteristics of excess wind power and the conversion of this excess wind power to hydrogen by electrolysis. The 2.5kW wind turbine is connected to 472W load and two storage batteries of 200Ah each. Another two auxiliary storage batteries of 92Ah each are connected to the dump load terminals for storing the excess wind energy. The excess wind energy is converted to hydrogen and oxygen through alkaline water electrolysis. The excess wind energy utilized, the hydrogen produced and efficiency energy conversion of electrolyzer are investigated. 2. Methodology 2.1. System Description The 2.5 kW WestWind turbine is a three bladed, three phase 24V Alternating Current (AC) generator. In this research, it is connected to charge two 12V/200Ah deep batteries under off-load or low demand or high wind speed. Two auxiliary, 12V/92Ah storage batteries are also connected to the dump load source, to store the excess wind energy if the following conditions arise. For the purpose of energy utilization, the AC converter, converters the three phase to single phase AC, the rectifier converts the AC to direct current (DC) and the diversion charge controller controls the battery charging and diverts the excess energy if they are fully charged to the auxiliary storage batteries. The diversion of excess wind energy by the charge controller protects the batteries from damage and the turbine against over spinning. However, an inverter model Radiant 2000, 2000VA, 1200W rated of 24V DC input and 220V AC single phase of 10A max output is connected to serve 472 Watts load. The load consist four 100W incandescent lamps and two 36W compact lamps for illuminating the inner and outer sides of the control room. As the turbine operates under load and no load conditions in the nigh and daily hours respectively, under variable wind speed, the auxiliary storage batteries would be able to show an increase in stored energy which determine the excess wind energy generated. The excess wind energy being stored in the auxiliary storage batteries is used to power electrolyzers for hydrogen production. The figure 1.0 shows the inverter and excess storage battery bank connections. The electrical energy derived by the electrolyzer from the auxiliary storage batteries in joules is the excess energy generated. The electrolysis was conducted under atmospheric pressure and 250C room temperature, using platinum electrodes and 35wt% potassium hydroxide solution as electrolytes. Electrolyzers performances under different currents and voltages input based on parallel, series connections of electrolyzers to the battery and direct connection to the dump load source are investigated. The figure 2.0 shows series connection of two Hoffman Voltameter (electrolyzers) to the auxiliary storage batteries. Copyright © 2013 by Modern Scientific Press Company, Florida, USA Int. J. Modern Eng. Sci.2013, 2(1): 28-38 31 EXCESS ENERGYBATTERY BANK SYSTEM POWER INVERTER Figure 1: The auxiliary storage batteries Figure 2: Electrolyzers series connections to the excess energy source 2.2. Systems Operation Despite the 472W load connected to the system is small proportion compared to the 2.5kW rated output power of the turbine and the experiments was conducted in early month of February when dry wind is at high speed especially in Sokoto Nigeria, the excess wind energy is expected even under load condition. Five experiments were conducted using the same electrolytes, the same electrodes but different modes of connections in different days. The following are modes of electrolyzer’s connections. I. Single cell connection II. Double cell connection in parallel III. Double cell connection in series(i) IV. Double cell connection in series (ii) Copyright © 2013 by Modern Scientific Press Company, Florida, USA Int. J. Modern Eng. Sci.2013, 2(1): 28-38 V. 32 Double cell connection in series connection directly to the dump load terminals. The 35wt% potassium hydroxide (KOH) solution is poured through the central limbs of the electrolyzers with taps open and switch closed. The switch is on as the taps is closed, this allow current to pass through the electrolytes. Water can be split into its constituent elements, hydrogen and oxygen, by passing an electric current through it. This process is called electrolysis. Water molecules naturally dissociate into H+ and OH− ions, which are attracted toward the cathode and anode, respectively. At the cathode, two H+ ions pick up electrons and form H2 gas. At the anode, four OH− ions combine and release O2 gas, molecular water, and four electrons. The gases produced bubble to the surface, where they can be collected. Reduction occurs at the cathode, at this electrode hydrogen gas and hydroxyl ions are formed. The electrons required for this reduction comes from the electrical power source. 4H2O + 4e-→2H2 + 4OH- (1) Oxidation occurs at the anode, producing oxygen and hydrogen ions. The electrons that are produce returns to the power source. 2H2O → O2 + 4H+ + 4e- (2) Adding the two half reactions together, gives a net reaction of: 6H2O → 2H2 + O2 + 4H+ + 4OH- (3) The hydrogen and hydroxyl ions that are produced combines to form water. 6H2O → 2H2 +O2 + 4H2O (4) Finally we resolved at 2H2O (l) = 2H2 (g) + O2(g) (5) The parameters to be observe while electrolysis are the room temperature (K), average electrolyzer voltage (V), average electrolyzer current (A) and the volume of hydrogen (millitre) produced in 180seconds each. 2.3. Numerical Parameters The following are parameters of calculation required from the experimental data collected in section (2.2) above. a) Excess wind energy: the input electrical energy utilized by the electrolyzer source by auxiliary storage batteries, which is a product of electrolyzer current (I) and voltage(U) and the time(t) taken for the operations. It is numerically given as: (J) (6) b) Energy consumed (Ecc): the specific energy used by the electrolyzer in producing oe unit volume of hydrogen (mill). It is numerically described as the ratio of total energy(J) used by the electrolyzer to the total volume of hydrogen (mill.) as: Copyright © 2013 by Modern Scientific Press Company, Florida, USA Int. J. Modern Eng. Sci.2013, 2(1): 28-38 33 (7) c) Volume of hydrogen produced ( ): this is the actual volume of hydrogen produced by the electrolyzer. Thus when a H2 gas is collected by water displacement, the gas in the collection bottle is actually a mixture of H2 and water vapor and the pressure in the test tube is from both the hydrogen and the water. The total pressure in the collection bottle is equal to atmospheric pressure and is a mixture of H2 and water vapour according to Delton’s law of partial pressure. (8) Where P room is the atmospheric pressure P water is the water vapour partial pressure PH2 is the pressure of hydrogen gas The volume of hydrogen recorded is a mixture of hydrogen gas and water vapour, therefore, the exact volume of hydrogen is obtained as: { Where } (9) (mill): is the actual volume of hydrogen produced : is the volume of hydrogen containing water vapour d) Mass of hydrogen density of hydrogen (Kg): this is the product of actual volume of hydrogen (m3) and (Kg/m3). Numerically written as: (10) e) Hydrogen Volume Flow rate (Qt): this is the volume of hydrogen produced by the electrolyzer to the time (t) taken. It describes the quantity of hydrogen (mil) produced in a unit time (min). It is numerically given as: (11) f) Hydrogen Energy (EH2): hydrogen energy is the resulted output energy (joule) produced by the electrolyzer due to the electrical energy input. It is a product of mass of hydrogen (Kg) and the Hydrogen Heating Value (HH2) MJ /Kg given as: (Nyorka, 2008) (12) The hydrogen heating value of hydrogen was estimated at approximately 142 MJ/Kg as (Harrison, et al. 2010), while the density of hydrogen is constant as 0.0998Kg/m3. g) Energy Conversion Efficiency (ηe) :this is the efficiency of electrolyzer (%) for converting the excess wind energy into hydrogen gas. It is therefore the ration of excess wind energy (J) to hydrogen energy (J) as (Nyorka, 2008) (13) Copyright © 2013 by Modern Scientific Press Company, Florida, USA Int. J. Modern Eng. Sci.2013, 2(1): 28-38 34 3. Results and Discussion The numerical equations in section (2.3) are used for estimating the excess wind energy, the energy consumed, the volume of hydrogen produced, the mass of hydrogen produced, the hydrogen volume flow rate, the hydrogen energy and the energy conversion efficiency of the electrolyzer using the experimental data obtained in section (2.2). For connection (I), the 2.5kW turbine supplied excess wind energy of 1005.73J, electrolyzer consumed 43.27J/mil, produced 7.74mil/min and hydrogen energy of 330.008J at an efficiency of 32.8%. The electrolyzer connection (II) is supplied with 1563.85J of excess energy; it consumed 37.71J/mil and produced 13.91mil/min at energy efficiency of 37.9% when 592.708J of hydrogen is produced. In connection (III), the turbine supplied 1998.43J of excess energy, utilized 41.79j/mil, and generated15.94mil/min and produced 697.004J of hydrogen at efficiency of 34.87%. For connection (IV), 2154.32J of excess energy is supplied to the electrolyzer, it consumed 38.84J/mil and produced 18.49mil/min at an efficiency of 36.56% when 787.674J of hydrogen is generated. The elecrolyzer connection (V), is supplied with 2160J of excess energy, it consumed 46.22J/mil and generated 15.57mil/min and 663.566J of hydrogen at efficiency of 30.7%. The graphs of electrolyzer average voltage and current and parameters such as specific energy consumption, hydrogen volume flow rate and energy conversion efficiency against different connections modes are plotted in figure The results in figure 3.0 represent relationship between current and voltage due to different electrolyzer connections mode. The result shows that, better performance of electrolyzer would be realized for series connection when the electrolyzer voltage and current ranges (22 – 24V) and (0.48 – 0.508A) respectively. The results in figures 4, 5 and 6 show the effects of electrolyzer voltage on energy consumption, hydrogen flow rate and energy efficiency due to different electrolyzer connections mode. The results in figure 4 shows that, for a parallel connection of electrolyzers, high specific energy is consumed at low electrolyzer input voltage. While for a series connection,low specific energy is consumed by the electrolyzer at high input voltage. The result in figure 5 shows that at low voltage, low hydrogen volume flow rate is observed in the case of parallel connections. While for a series connections, at high electrolyzer input voltage, high hydrogen volume flow rate is observed. The result in figure 6.0 shows that direct connections resulted low energy efficiency and the parallel connections resulted high efficiency at low voltage. But high efficiency is observed by the series connections at high voltage. The results in figures 7, 8 and 9 shows the effects of electrolyzer input current on energy consumption, hydrogen volume flow rate and electrolyzer energy efficiency due to different Copyright © 2013 by Modern Scientific Press Company, Florida, USA Int. J. Modern Eng. Sci.2013, 2(1): 28-38 35 connections mode. The result in figure 7 shows that for parallel connections, low specific energy is consumed at high electrolyzer input current. While for series connections, specific energy consumption has decreased as a result of increased in electrolyzer current input. The result in figure 8 shows that for parallel connections, at high current, low hydrogen volume flow rate is observed. While for series connection of electrolyzers, high volume flow rate is observed at low current, but for a direct connection, slight increase in electrolyzer current resulted a decreased in hydrogen volume flow rate .The result in figure 9 shows that for parallel connections of two electrolyzers, high energy efficiency is obtained at high electrolyzer current, but it has a disadvantage of high energy consumption and low hydrogen volume flow rate, also increase in current resulted increase in energy efficiency. However, generally, the direct connection shows a decrease in energy efficiency and volume flow rate and increase in specific energy consumption as a result of increase in electrolyzer current, but a decrease in electrolyzer voltage results an increase in specific energy consumption and a decrease in volume flow 30 25 20 15 10 5 0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Electrolyzer current (A) Electrolyzer voltage(V) rate and energy efficiency. Series1 Series2 30 25 20 15 10 5 0 50 45 40 35 30 25 20 15 10 5 0 Specific energy consumed (J/mil) Electrolyzer voltage (V) Figure 3: Graph of electrolyzer current and voltage for different electrolyzer connections electrolyzer average voltage (V) specific energy consumed (J/mil) Figure 4: Graph of electrolyzer voltage and specific energy consumed for different connections Copyright © 2013 by Modern Scientific Press Company, Florida, USA 30 25 20 15 10 5 0 36 20 18 16 14 12 10 8 6 4 2 0 Hydrogen volume flow rate(ml/min) Electrolyzer voltage(V) Int. J. Modern Eng. Sci.2013, 2(1): 28-38 electrolyzer average voltage (V) 30 25 20 15 10 5 0 40 35 30 25 20 15 10 5 0 energy efficiency (%) Electrolyzer voltage (V) Figure 5: Graph of electrolyzer voltage and volume flow rate for different electrolyzer connections electrolyzer average voltage (V) electrolyzer energy efficiency (%) 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 50 45 40 35 30 25 20 15 10 5 0 Specific energy consumed(J/mil) Electrolyzer current (A) Figure 6: Graph of electrolyzer voltage and energy efficiency for different connections electrolyzer average current (A) specific energy consumed (J/mil) Figure 7: Graph of electrolyzer current and energy consumption for different electrolyzer connections Copyright © 2013 by Modern Scientific Press Company, Florida, USA 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 37 20 18 16 14 12 10 8 6 4 2 0 Hydrogen flow rate (ml/min) Electrolyzer current (A) Int. J. Modern Eng. Sci.2013, 2(1): 28-38 electrolyzer average current (A) hydrogen production rate (mil/min) 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 40 35 30 25 20 15 10 5 0 Energy efficiency (%) Electrolyzer current (A) Figure 8: Graph of electrolyzer current and volume flow rate for different electrolyzer connections electrolyzer average current (A) electrolyzer energy efficiency (%) Figure 9: Graph of electrolyzer current and energy efficiency for different electrolyzer connections 4. Conclusions The 2.5kW wind turbine while connected to 472W load was able to supply electrolyzers with total excess wind energy of 8882.33J. Electrolyzers specifically consumed total 207.85J/mil and produced about 71.56mil/min of hydrogen. While, electrolyzers produced a total of 3070.96J of hydrogen it attains an overall energy efficiency of 34.56%. The best performance of electrolysis is observed by series connections of electrolyzers, in which low energy consumption, high hydrogen volume flow rate and high energy efficiency were realized at high voltage and low current. Copyright © 2013 by Modern Scientific Press Company, Florida, USA Int. J. Modern Eng. Sci.2013, 2(1): 28-38 38 References [1] Anna, A. and Dmitri, V. (2011). New Bidirectional Multiport DC/DC Converter for Interfacing Hydrogen Buffer with Wind Turbines, {on line} 10th International Symposium “Tropical Problems in the Field of Electrical and Power Engineering” Parnu, Estonia, January 10 – 15, (2011): 85 – 90 http://www.matrix.ene.ttu.ee/files/parnu2011. [2] Harrison, K.W., Remick, R. and Martin, G.D., Hydrogen production: Fundamental and Case Study Summaries. 18th World Hydrogen Energy Conference, Essen Germany, January, 2010. NREL/CP – 550 – 47302, Available electronically athttp://www.osti.gov/bridge. 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