Combined Cycle Gas Turbine Plants in India

Combined Cycle Gas Turbine Plants in India
CCGT Plants in India - other states
Dabhol
Location: Maharashtra
HPL Cogen
Operator: Ratnagiri Gas and Power Pvt Ltd
Location: West Bengal
Configuration: 1 X 670-MW, 2+1 CCGT, 2 X 740-MW
Operator: Haldia Petrochemicals Ltd
2+1 CCGT with 9001 FA gas turbines
Configuration: 110-MW, 2+1 CCGT with 6551B gas
Fuel: naphtha, natural gas, distillate oil
turbines, 17-MW steam set, CHP
Operation: 1999-2007
Fuel: naphtha, natural gas, LFO, refinery residues
Dadri
HRSG supplier: Vogt, Kawasaki
Operation: 2000
Location: Uttar Pradesh
T/G supplier: General Electric
HRSG supplier: L&T
Operator: NTPC Ltd
EPC: Bechtel
T/G supplier: GE, ABB
Configuration: Two 409-MW, 2+1 CCGT blocks with
Quick facts: Dabhol is on a 1,700ac coastal site
V94 gas turbines
EPC: L&T/S&L
about 160km south of Mumbai. It was originally
Fuel: natural gas, oil
Quick facts: In Aug 1997, the engineering contract
developed by Enron and budgeted at $2.8bn with 3 X
for this CCGT at the HPL works in Midanpore Dist
Operation: 1992-1994
695-MW CCGT blocks an an LNG terminal. After
HRSG supplier: Biro
was awarded to L&T. This integrated naphtha-based
7yrs of development, Unit-1 was dedicated in May
petrochemical complex is at Haldia, a major river
T/G supplier: Siemens, BHEL
1999, about 2yrs behind the original schedule. The
port town about 60km from Kolkata at the
EPC: Lahmeyer, Tata
$1.8bn Phase-II financing closed in Apr 1999 and in Quick facts: This is one of the early Indian CCGT
confluence of Hugli and Haldi Rivers. The cracker
Jun, a $300mn order was placed with GE for two CC
and associated process units produce ethylene,
plants. The site is on the Upper Ganga Branch
209FA blocks. From Jan to May 2001, the four
Canal in Gautambudhnagar District. Ga is supplied propylene, and other materials. HPL Cogeneration
Phase II GTs were progressively synchronized and
from the HBJ Pipeline. The plant cost Rs 960.35
Ltd was set up as a 49:51 power generation joint
steam blows completed on the HRSGs. The Dabhol- Crore and was built with financing assistance from
venture between HPL and L&T, but in May 2008,
2 steam turbine was rolled in April and the Dabhol-3
KfW.
HPL bought out the L&T stake and also began
steam set was nearly ready for testing when work
preparations to partially switch the plant to natural
was halted on 17 Jun 2001. In May 2001, MSEB
gas. Two auxiliary boilers and duct-firing systems
unilaterally rescinded the DPC PPA and Dabhol
allow for the production of up to 480 tph of process
Phase I was shutdown. Finally, the state
steam. In 2006, Evonik obtained a 6yr O&M
government and other parties took over the project,
contract for the HPL plant.
which gradually returned to service during 2006/07,
first on naphtha and finally on natural gas as
originally designed.
Kayamkulam
Kathalguri
Location: Kerala
Location: Assam
Karuppur
Operator: NTPC Ltd
Operator: Northeastern Electric Power Corp Ltd
Location: Tamil Nadu
Configuration: Three 97-MW, 2+1 CCGT blocks with Configuration: 360-MW, 2+1 CCGT with 9001E gas
Operator: Aban Power Co Ltd
turbines
Configuration: 120-MW, 1+1 CCGT with 6001FA gas 6001 gas turbines (Block 1) and M251 gas turbines
Fuel: naphtha
(Blocks 2&3)
(Blocks 2&3)
turbine
Fuel: natural gas
Fuel: gas
Operation: 1995-1998
Operation: 2005
HRSG supplier: ??
HRSG supplier: Thermax
T/G supplier: GE, BHEL, MHI, Melco
T/G supplier: GE, DDIT
Quick facts: This project was largely funded by
EPC: BHEL
Quick facts: This CCGT plant was commissioned on Japan Bank for International Cooperation. In addition
to building the CCGT plant to use Assam’s natural
11 Aug 2005 and uses natural gas from the
gas reserves, funding was made available for a
Kuttalam gas field in Thanjavur Dist, Tamil Nadu. All
substantial associated transmission system. At
power generated is sold to Tamil Nadu Electricity
completion, Kathalguri was able to supply 25% of
Board. GEA supplied an air-cooled condenser
electricity demand in the Northwest Region and
helped to alleviate regional power shortages that had
steadily worsened during the 1990s.
Fuel: naphtha
Operation: 1998
HRSG supplier: NEM
T/G supplier: GE, BHEL
EPC: Development Consultants Private Ltd
Quick facts: In Nov 1998, NTPC commissioned the
first gas turbine at the Kayamkulam plant at
Choolatheruvu, Alappuzha district. The plant was
fully commissioned in October 1999, but was little
used initially since its only available fuel was
naphtha. Financial assistance for the Rs1,190cr
scheme was obtained from the World Bank. Three
650-MW CC blocks are in development at
Kayamkulam, which is also known as Rajiv Gandhi.
Tanirbavi
Location: Karnataka
Operator: GMR Energy
Configuration: 220-MW, 4+1 CCGT power barge with
M6000PC gas turbines
Fuel: naptha
Operation: 2000
HRSG supplier: Hyundai
T/G supplier: General Electric, Alstom
EPC: Hyundai, TCE
Quick facts: In Oct 1999, Hyundai won a $160mn
contract to build the Tanirbavi barge-based CCGT
plant. Financing closed in September 2000 and in
Apr 2001 the American ExIm approved $5.1mn in
support for the $207mn project, which at the time,
was owned by PSEG Global and GMR in a 49:51
joint venture. The 106m barge was built in Ulsan and
moored in the Gurupur River in Mangalore. Metso
Automation supplied its maxDNA digital control
system. Simple-cycle operations started in Jun
2001 when it was considered the largest singlebarge, generating facility in the world. In Oct 2002,
PSEG sold its stake in Tanirbavi for $45mn. In Jun
2008, the original PPA expired and, in Sep 2009,
GMR announced it would move the barge power
plant to Kakinda in Andhra Pradesh starting in Jan
2010. The 1,200km move and dredging on the
Godavari River upstream from Kakinda cost about
R245cr. Fuel at the new site will be LNG and
operation is expected in April 2010. GMR plans to
retain the 30ac Mangalore site plus associated
infrastructure for possible future use.
Uran
Location: Maharashtra
Operator: Maharashtra State Power Generation Co
Ltd
Configuration: 4 X 60 MW V93 GT (Unit-1 scrapped
2003), 2 X 336-MW, 2+1 CCGT blocks withV94.2
gas turbines
Fuel: natural gas, oil
Operation: 1982-1994
HRSG supplier: Deutsche Babcock
T/G supplier: Siemens
EPC: Siemens, Lahmeyer, Tata
Quick facts: Uran power station is near Bokadvira
Village, 1km away from Uran town and 55Km from
Mumbai by road. The site is surrounded on three
side by the Arabian Sea. Uran cost about Rs
1,118.5 Crores. Grid connection is by 4 X 220Kv
lines to Apta S/S and 2 X 220kV lines to Kharghar
S/S.
Regency
Location: Tamil Nadu
Operator: KSK Energy Ventures
Configuration: 59-MW, 1+1 CCGT with 6001 gas
turbine CHP
Fuel: gas
Operation: 2006
HRSG supplier: ??
T/G supplier: BHEL
EPC: Toyo Engineering
Quick facts: In Feb 2005, BHEL received a Rs84
crore equipment contract for this industrial CHP at
Kallugurani village in Ramanathpuram Dist.
Financial closure was in Aug 2005. Regency Power
Corp was set-up to build the plant for a number of
industrial customers including Regency Ceramics,
Brakes India, Lakshmi Mills, and Orchid Chemicals.
KSK was responsible for project implementation,
permitting, procurement, and the wheeling
arrangement with TNEB. Natural gas is from the
Cauvery basin.
Valuthur
Location: Tamil Nadu
Operator: Tamil Nadu Electricity Board
Configuration: 95-MW, 1+1 CCGT with 6001FA gas
turbine, 92-MW, 1+1 CCGT with V643.A gas turbine
Fuel: gas
Operation: 2002-2008
HRSG supplier: Alstom
T/G supplier: BHEL, Siemens/Ansaldo, Alstom
Power India
EPC: Fichtner India, BHEL, Vasavi Power, GEA
India, Dastur & Co
Quick facts: Gas supply is by GAIL from an ONGC
field Ramanathapuram zone. The gas turbine of the
second block went commercial on 18 Jun 2008.