Implementation guide: Commercial lighting How to save money and energy on lighting systems Advice and support for organisations in Scotland Want to cut costs? Scottish organisations could save £2.9 billion every year by using energy, water and raw materials more efficiently. We can help you take a cut of the savings with our free specialist advice, support, training and funding. Find out what you could save: www.resourceefficientscotland.com | 0808 808 2268 How to save money and energy on lighting systems – Advice and support for organisations in Scotland Contents 1 Why improving lighting is important for Scottish organisations 1 2 How this guide will help you 2 3 How to understand your current lighting costs 3 4 Low and no cost lighting options 6 4.1 Labelling light switches 6 4.2 Engaging staff 7 4.3 Making the most of natural light 8 5 Automate lighting control 9 5.1 Presence detection 9 5.2 Daylight control 9 5.3Timers 10 5.4 External lighting control 10 6 Choose the right lamps 12 6.1Offices 12 6.2 Workshop lighting 16 6.3 Display lighting for retail 19 6.4 External lighting (car parks, walkways, emergency lighting, decorative) 19 7 Making the case for lighting upgrades 21 8 Make the savings with free one-to-one advice and support 23 “We are amazed at the cost savings and other benefits that have been achieved by updating our lighting systems and making relatively simple, low-cost changes in other areas. ” Naveed Rasool, Welfare and Environmental Executive, Turnberry Resort “The free, independent advice we’ve received from Resource Efficient Scotland has given us the confidence to go ahead and improve our lighting systems in the sure knowledge that we will significantly reduce our operating costs. ” Joe Chaney, Safety, Health, Environment and Quality Manager, Merson Group 1. Why improving lighting is important for Scottish organisations Lighting is a significant component of energy costs in most small and medium sized enterprises (SMEs) in Scotland. In public and commercial buildings, lighting can account for over 20% of the total energy bill. Of course, the percentage will vary according to the type of operation. For example, if you are a retailer or operate evening shifts, then you can expect the percentage costs to be even higher. In gas-heated offices, lighting costs often account for more than 50% of the electricity use. Although energy continues to be a major cost for Scottish organisations, lighting technology has also improved substantially. Taking advantage of new technology provides a great opportunity to save energy and money. Reviewing your lighting systems prior to carrying out improvements provides an excellent opportunity to ensure that existing light levels are adequate for your purposes. As well as reducing your costs, making lighting improvements will result in a healthier and more productive working environment for your staff – and in hospitality and retail businesses, a better environment for your customers. Case study Edinburgh Filmhouse Annual savings of £4,770 could be achieved through lighting upgrade The Filmhouse is an independent cinema in Edinburgh. With 100 staff, three screens, a café bar and offices, it operates 7 days a week from a former church building. The Filmhouse welcomes some 500,000 customers each year, including 300,000 for the café bar. It is also the home of the Edinburgh Film Festival. Resource Efficient Scotland has helped the Filmhouse to identify a number of resource efficiency measures that could be made to the building it has occupied for over 30 years. These energy savings measure include boiler replacement; upgrading heating, ventilation and air-conditioning controls; changing electric storage heaters to radiators with thermostatic radiator valves; changing the way water is heated in the kitchen; and insulating pipework. These measures could reduce annual costs by over £10,500. Lighting upgrades have also been recommended. Indeed, if LED technology was used to replace the current tungsten halogen lighting in the café bar area, annual cost savings of £4,770 could be achieved. The investment cost of £10,650 would have a payback period of 2.2 years. Carbon dioxide emissions would be reduced by 21 tonnes. In addition, as LEDs have a much longer life expectancy than conventional lighting, further savings could be achieved from reduced replacement costs, waste generation and maintenance requirements. Download the full case study from the Resource Efficient Scotland website 1 2. How this guide will help you There are likely to be many actions you can take to improve lighting and achieve energy savings in your organisation. Some actions will be no cost, some low cost, and some will require a considerable financial investment. This guide will help you understand the actions you should take. The improvements recommended in this guide are applicable to all organisations in Scotland – irrespective of size or sector. They draw on Resource Efficient Scotland’s experience of working with SMEs across Scotland to help them save money and energy on their lighting. Whether you are a business owner, facilities manager, health and safety manager, office manager or green champion, the guide will help you quantify just how much your lighting is costing you now, and improve your knowledge so you can make informed decisions about how best to reduce these costs whilst maintaining appropriate lighting for your organisation’s needs. Further support Our procurement support guide will help you carry out a lighting replacement project successfully and avoid the common pitfalls that small and medium-sized enterprises face. It will help you manage your project and achieve the expected savings, while maintaining adequate quality of lighting. g Lightin t Guide: Suppor ement Procur ta carry ou How to ul lighting sf succes ent project em replac Firstly, the guide sets out some of the no and low-cost actions that can deliver substantial savings, mainly through better provision of information and achieving behaviour change in energy use. Secondly, the guide explains and evaluates the options for upgrading lighting systems, covering lamp selection and then lighting control. Should you wish to pursue any of these upgrade projects, our procurement support guide ‘How to carry out a successful lighting replacement project’ will guide you through the process. This supporting guide can be downloaded from the Resource Efficient Scotland website. Download this guide from the Resource Efficient Scotland website 2 3. How to understand your current lighting costs Unless your buildings have sub-metering of lighting or other circuits, it will not be immediately clear how much electricity you are using for lighting and its true cost impact. Even smart meters will not provide a detailed breakdown of how much electricity is used by different functions. Two ways of assessing how much your lighting is actually costing your organisation and, therefore, how much effort you and your management team should put into this area, are the top-down and bottom-up approaches. The top-down approach looks at total electricity use and then estimates the percentage that is used for lighting. Of course, this proportion will vary greatly depending on whether electricity is also used as the fuel for space and water heating. So, for a gas-heated office without air-conditioning, lighting typically accounts for 50% of electricity use. The remainder will be accounted for by office equipment, kettles and other small appliances. In the bottom-up approach, the number of each type of lamp you use is determined. This figure is then multiplied by the wattage of each type of lamp and the hours of operation. This will give the total lighting energy used in kilowatt hours (kWh). You can then work out how much your lighting costs by multiplying the energy used by the price you pay per kWh. Figure 1 shows that a small single-shift factory operating 9 hours per day, 50 weeks of the year with 40 T8 58W fluorescent lamps and 20 50W halogen lamps in its reception and offices would use 7,470kWh of electricity per year on lighting, costing nearly £1,000. Please see the table on page 4 for information on common lamp types. If you would like to use the bottom-up approach to assess how much your lighting is costing your organisation, a simple lighting costs calculator spreadsheet is available to download for free from the Resource Efficient Scotland website. Figure 1: Example bottom-up calculation for a small factory Type of lamp Wattage Number of lamps Hours of operation per year Total energy use (kWh) T8 Fluorescent 58 40 2,250 5,220 £679 Halogen GU10 50 20 2,250 2,250 £293 7,470 £972 Total Cost (13p/kWh) Please note: this calculation does not account for the small amount of additional energy typically used by the lamp ballast/switchgear. 3 How to save money and energy on lighting systems – Advice and support for organisations in Scotland Type of lamp What it looks like Incandescent lamp Description A traditional incandescent lamp produces light when a tungsten wire filament is heated to a high temperature by an electric current passing through it. They consume large amounts of energy but over 95% of the energy is emitted as heat rather than light. Therefore, lighting efficiency is low, at around 15 lumens per watt. Bulb lifetimes are also short at around 1,000 hours. Halogen/eco halogen Halogen lamps also use a tungsten filament. The element is surrounded by halogen gas which allows the bulb to operate at higher temperature and therefore has increased lighting efficiency, at around 25 lumens per watt. Lamp lifetimes are similar to incandescent bulbs but may be much lower if operating in high temperature locations (for example, enclosed ceiling voids). Eco-halogen is a variant with a special coating on the outside of the bulb reflecting heat back into the central filament. This can double the lamp’s lifetime and save 30% to 40% of energy. Fluorescent tube lighting T5, T8, T12 A T5 tube is 16mm (5/8”) in diameter A T8 tube is 25mm (1”) in diameter A T12 tube is 38mm (1.5”) in diameter Compact fluorescent lamp Fluorescent tubes are gas discharge lamps – light is produced by an ionised gas excited by high voltages. Older ballast circuits, which are used to produce the high voltages are called ‘mains frequency’ or ‘switch start’. This type blinks several times when switched on. Modern ‘high frequency’ ballasts are more efficient and switch on near instantly. Lumen (lm) is a measure of the visible light emitted by a source, and thus how bright a particular lamp or light source will appear. Watt (W) is a measure of the power the light source will consume to produce the lumens stated. The wattage can give you a direct indication of the expected energy consumption of an electric lamp. Smaller diameter (T5 and T8) tubes are 30-50% more efficient than older T12 tubes and offer efficacies of around 80 to 100 lumens per watt with good colour rendering and lamp lifetimes upwards of 12,000 hours. Similar to a traditional fluorescent tube, but in a small format. They provide up to 80% energy saving compared to incandescent lamps, offer around 60 lumens per watt, and have a long life (about 8,000 hours). They can have a slow warm up time so not ideal for applications requiring instant light. Metal halide Metal halide lamps are also gas discharge lamps. They require a high voltage which is supplied by a ‘ballast circuit’ in the luminaire. They are efficient (around 80 lumens per watt) and offer long lifetimes of around 12,000 hours. Metal halide lamps have a lengthy warm up or ‘strike time’ which means that they are usually used in applications which only need to be switched once per day. Sodium vapour Low pressure sodium lights are another gas discharge type and are familiar as the orange street lights still common in the UK. They are highly efficient (more than 125 lumens per watt) but have very poor colour rendering, cannot be dimmed and take up to 10 minutes to switch on. They are gradually being replaced by other lamps sources. High pressure sodium (SON) lamps have a golden light and are used for motorways, warehouses and floodlighting. Lamp lifetimes are long at around 20,000 hours. LED Light emitting diode (LED) is a special kind of silicon diode that glows when electricity passes through it. LEDS are very cool running and provide big energy savings of up to 90% compared to incandescent lighting. LEDs have an ultra-long life (about 50,000 hours). Various designs mean that LEDs are available as a universal replacement option for existing lamps. LED lighting now offers efficacies of 70 -100 lumens per watt, but efficiency is improving year on year as research continues. 200 lumens per watt fittings are now available. Free tool Lighting costs calculator spreadsheet Download this spreadsheet from the Resource Efficient Scotland website 4 How to save money and energy on lighting systems – Advice and support for organisations in Scotland “These myths can often lead to wrong choices being made. ” Dispelling common lighting myths Lighting technology has come a long way in the past few decades. However, you can still find the same old stories being told about lighting based on people’s experiences with early fluorescent tubes and light emitting diode (LED) lamps. These myths can often lead to wrong choices being made by people who specify and use your lighting. Here, we explore four common lighting myths, so that you can make your decisions based on fact. Myth 1 – “It’s more efficient to leave fluorescent lights on than turn them off for short periods”. The energy costs associated with turning modern fluorescent tubes off and on again is minimal. It is more economical to turn lights off when they are not needed. Myth 2 – “Don’t replace old inefficient lamps until they have expired”. Replacement lamps can often offer significant energy savings and should therefore be used at the earliest opportunity. You’ll start to enjoy energy savings immediately. Myth 3 – “LEDs look cold and blinding”. LED technology is progressing rapidly and modern lamps include diffusers and reflectors that ‘soften’ lamp output to make it less dazzling and most have a colour rendering index (CRI) comparable to fluorescent lamps. Lamps with a warmer colour temperature are available where desired. Myth 4 – “Replacing fittings is too expensive, so I have to stick with my current lights”. Most incandescent filament, 240V halogen and compact fluorescent lamps will have an LED equivalent. These can be installed without alterations to the fitting and, where necessary, there are retrofit kits to replace T12 and T8 fluorescent tubes with more efficient T5s or LED strip lights. Always consult a suitably qualified electrician before using retrofit kits to make sure it is safe to do so. 5 4. Low and no cost lighting options Before investing in changes to lighting systems, there are several no and low cost techniques that can achieve significant savings. These include: 4.1 Labelling light switches Faced with a bank of unlabelled switches, it is impossible to know which areas are controlled by which switches. This can make it difficult for employees to turn off lights in unoccupied areas. It might also mean that co-workers could be disturbed or a hazard created if lights are turned off as people experiment with the switches. • labelling light switches; • engaging with staff to improve habits; and • making the most of natural light. These techniques are described in more detail in this section. Switches should be clearly labelled to enable staff to switch off lights in unoccupied areas without fear of leaving colleagues in darkness. A lighting map will help staff understand the layout more easily. Free tool Labelling your light switches Download these free light labelling templates and encourage your staff to turn off lights when not needed. 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DEgiv SCR draw a you ION map of enIPT your offi a Each tem ce to plate made DESCR sticker works with IPTION Avery s, and attach labels them to you ‘5167’ makin r light DESCR g it eas switch IPTION y for you es. to prin t your readyDESCR STORE SALES POD 1 Templ NG RO GENT Switch 1 SKS IPTION Descrip VICE Descrip Descrip Descrip Descrip Descrip Descrip Descrip Descrip Descrip tion ls the lights at… tion tion tion tion tion tion tion tion tion tion tion tion tion IPTION IPTION IPTION IPTION IPTION Download these templates from the Resource Efficient Scotland website 6 How to save money and energy on lighting systems – Advice and support for organisations in Scotland “ Your Green Team can play a valuable role in liaising with staff across your organisation before you develop a wider engagement campaign. ” 4.2 Engaging staff Engaging staff to simply switch off lights when they are not in use can save you energy for very little cost. Resource Efficient Scotland has developed a Staff Engagement Toolkit which has everything you need to get an improvement programme started. The toolkit has three main components. • ‘Run an effective green team’ – gives you the tools to create a successful team to lead and deliver your resource efficiency initiatives. Resources such as appointment letters, recruitment posters and meeting agendas are all included. Your Green Team can play a valuable role in liaising with staff across your organisation before you develop a wider engagement campaign and gathering suggestions about how they think your organisation can improve lighting. Undertaking this activity can also flag up any issues or barriers that may need to be addressed ahead of developing and rolling out a campaign. • ‘Train your staff on the importance of resource efficiency’ – gives you the tools to train your staff and ensure you have the building blocks in place to maximise the benefits of your initiatives. This includes a 20 minute training video, scripted presentation, quiz, certificate and toolbox talks. • ‘Run campaigns to engage staff’ – includes a range of professionally designed materials to encourage staff to engage in your resource efficiency campaigns. Posters, stickers and web banners are all available to download. Free tool Staff Engagement Toolkit Everything you need to get your staff on board with your lighting impingement programme You expect me to work hard all day but still be turned on Leaving all the lights on overnight in Everyone deservesat a break night a typical office wastes enough energy Z Z to make over 6,000 mugs of coffee Z Z Switch off - Save energy Switch off - Save energy Switch off - Save energy By using resources more efficiently, Scottish organisations could save £2.9bn every year. By using resources more efficiently, Scottish organisations could save £2.9bn every year. Resource Efficient Scotland provides free advice and support to help organisations across Scotland save money on energy, water and raw materials. Resource Efficient Scotland provides free advice and support to help organisations across Scotland save money on energy, water and raw materials. Growth that doesn’t cost the earth. www.resourceefficientscotland.com | 0808 808 2268 | @ResourceScot Growth that doesn’t cost the earth. By using resources more efficiently, Scottish organisations could save £2.9bn every year. www.resourceefficientscotland.com | 0808 808 2268 | @ResourceScot Resource Efficient Scotland provides free advice and support to help organisations across Scotland save money on energy, water and raw materials. Growth that doesn’t cost the earth. www.resourceefficientscotland.com | 0808 808 2268 | @ResourceScot Access the staff engagement toolkit on the Resource Efficient Scotland website 7 To engage your staff in a lighting ‘switch-off’ campaign, the following four-step process can be used: Step 1: Launch your campaign This can be achieved through a variety of communication channels e.g. email, intranet, face-to-face and noticeboards in public areas Whichever channel you use, you should share the reasons why you are launching a ‘switch-off campaign’, outline any proposed changes (such as new signage), timescales, what behaviours you would like to see staff adopt, the benefits of the new behaviours and, finally, the campaign targets (for example, to reduce energy consumption by 20% within 2 months). Step 2: Label your lighting Firstly, follow the guidance in Section 4.1 to ensure your lights are clearly labelled so that staff understand what lights they can and cannot switch off. Step 3: Display posters and stickers Download, print and display Resource Efficient Scotland’s switch-off posters and stickers. This will reinforce the messaging you used in Step 1 and act as a reminder to staff of the importance of switching off. Step 4: Communicate at regular intervals Communicate the progress of the campaign to your staff on a regular basis to maintain the momentum of the campaign and reinforce the message. Report on how you are progressing towards your targets, highlight positive behaviours and mention any improvements required. 4.3 Making the most of natural light The need for artificial lighting can be reduced by making the most of available natural light. It’s worth bearing in mind that daylight is the best source of light available – in terms of colour and intensity. Here are four simple low-cost steps that can be taken to achieve this: 1.Ensure that windows and skylights are clean. 2.Remove furniture and other obstructions from near windows. 3.Mount blinds and curtains above or to the side of windows so that they do not obstruct light when they are not in use. 4.Locate as many desk-based workers near to windows as possible. While doing so, consider the placement of your monitors. Monitors that face windows will produce glare from reflection and monitors that back onto windows will be hard to see when there is light behind. For this reason the best orientation for desks is at right angles to windows. As light levels vary so much during the day in Scotland, savings will be maximised if lighting control is linked to available daylight. Automation will ensure that lights switch off when there is sufficient natural light (see Section 5). Figure 2: Ideal office layout It is also beneficial to remind staff of the importance of being resource efficient and why you are running the ‘switch-off’ campaign. Again, use as many channels as you can to communicate your message. Include information about all the new labelled lighting, and the new posters and signage. You might want to include pictures of the new signage. Share success such as reduced energy consumption or progress against targets on noticeboards and through other communication channels. Demonstrate how, with a little effort, staff are helping the organisation save energy and money. It is extremely important that all of your communications are fun, engaging and positive. Most of all make sure you thank staff for their efforts regularly. 8 5. Automate lighting control In a building where many people use one area, automation is often the best way to prevent lights being left on unnecessarily. There are three main forms of automatic control – presence detection, daylight control and timers. It is worth bearing in mind that it is not always necessary to rewire lighting to take advantage of these automated forms of lighting control. Many switches and automatic controls can now operate wirelessly. 5.1 Presence detection Passive infra-red (PIR), microwave or ultrasonic detectors can be used to detect whether or not someone is present in an area and to switch on lights accordingly. The most common technology is PIR. Presence detection is ideal for intermittently occupied areas such as WCs, store rooms, meeting rooms and communication areas. When considering presence detection, things to bear in mind include: • Positioning of sensors – this is critical because lights need to come on just before someone enters a space, not just after. This is also linked to lamp selection – lamps need to illuminate immediately and not take a while to attain full brightness (as with CFLs). • Manual override – this is necessary so that lights can be turned off (for example, when a presentation is in progress) or switched on if there 9 is an obstruction between the sensor and the occupants. • Toilet cubicles are by their nature private, and occupants aren’t ‘seen’ by sensors. Therefore, sufficiently long switch-on times – usually 7-10 minutes should be used in these areas. An alternative is to add more sensors to the same lighting circuit that work on heat, not movement. The most efficient (least running cost) approach is to have lights that are switched on manually, but switch off automatically if no movement is detected – known as manual on, auto off. 5.2 Daylight control In daylight control systems, photocells are used to detect when there is sufficient daylight and to switch off artificial light accordingly. Some systems can dim lights and supplement natural lighting where necessary. For this technique to be successful, lighting subcircuits need to be separated so that photocells cover just the areas by windows where there is most natural light. Lights deeper in the building may need to be switched on permanently. As with presence detection systems, manual override may be required. Sensors should be cleaned regularly and this can be worked into your cleaning, lighting maintenance or facilities management contract should you have one. How to save money and energy on lighting systems – Advice and support for organisations in Scotland 5.3 Timers Timers are particularly useful in retail applications where, for example, shop windows are illuminated during the evening when pedestrians continue to pass by. Foot traffic decreases during the course of an evening so timers can be used to switch lights off at a certain time. daylight and motion sensors are common on individual fittings but, if they are absent on yours, then a daylight sensor, timer or motion sensor should be fitted. 5.4 External lighting control It is worth noting that some timers need reprogramming when the seasons change. Others can be linked to a daylight sensor which automatically detects dawn and dusk so the timer operates within these times. It is essential that exterior lights are not able to operate during daylight when they are not needed. Therefore, as a minimum, all exterior lights, whether installed for decorative or safety purposes, should be controlled by a daylight sensor. Integral In some cases, the most effective method of control may be to split the exterior circuits. In this way, a small number of lights operate permanently to show, for example, the layout of a car park, while the remainder switch on when a person is detected. “All exterior lights, whether installed for decorative or safety purposes, should be controlled by a daylight sensor. ” Case study Disclosure Scotland Improved lighting could save Glasgow office £9,400 a year Disclosure Scotland is an Executive Agency of the Scottish Government operating on behalf of Scottish Ministers. Its core function is to contribute to the safety of vulnerable people in our society by providing criminal history information to organisations and potential employers to assist them in making safer and more informed recruitment decisions. Disclosure Scotland has 500 staff at its headquarters in a three-storey office block in Glasgow. Although the building is relatively modern, Resource Efficient Scotland has identified a number of ways to save energy. This includes boiler replacement, increasing data server room temperatures, converting to water-cooled server chillers, installing zone valves and installing a building management system. Together, these actions give potential annual savings over £16,500. Several lighting opportunities were also identified. This included installing movement sensors to enable lights in areas that are unoccupied for a predetermined length of time to switch off automatically and replacing 66, 50-watt halogen GU10 lamps canteen and toilets with LED equivalents. In addition, by installing a daylight sensor and modifying the control circuits, perimeter security lighting would no longer be switched on for 18 hours a day – even on sunny days. Instead lights could be switched off automatically when there is sufficient natural light to illuminate the surroundings of the building. With the total investment for all these lighting improvements estimated to be £9,600 and annual costs savings of £9,400, the payback period would be approximately 1 year. In addition, carbon dioxide emissions would be reduced by 36 tonnes a year. Download the full case study from the Resource Efficient Scotland website 10 How to save money and energy on lighting systems – Advice and support for organisations in Scotland The example shows that switching to PIR presence detection reduced lighting operating hours, saving £76 per year. The £240 installation cost will repay in 3 years. Worked example – replacement of manually switched WCs with PIR presence detection A manufacturer with 20 employees changed from manually switched lighting to PIR control for their two toilets. Previously, the first person in switched on the lights and they were switched off at the end of the day by the security guard. Replacement of lighting controls in 1 male WC, 1 female WC * Previous operating time: 10 hours/day, 5 days/week, 50 weeks/year = 2,500. New operating time based on 20 employees, total of 50 visits/day. Lighting assumed to be in operation at only one facility for 5 minutes each visit. **1 unit per facility to ensure lights switch on prior to entry, 1 unit per facility to detect ongoing occupation. (All costs provided are net of VAT) 11 Old Manually switched Number of lamps – 8 New PIR control Number of lamps – No change Type of lamp – Halogen 50W Type of lamp – No change Operating hours* – 2,500 per year Operating hours* – 1,042 per year Annual energy cost at 13p/kWh – £130 Annual energy cost at 13p/kWh – £27 Saving per year – £103 Cost (4 PIRs plus installation**) – £240 Payback time – 2.3 years It should be noted that, in this case, the cable runs were easily accessible so the installation costs were relatively low. If wiring is not accessible then costs rise and the payback becomes longer. 6. Choose the right lamps The lamp is the part of the lighting unit that actually emits the light. Old incandescent lamps were often known as bulbs, though this term does not accurately describe many modern lamps such as LEDs. Lamp technology has evolved rapidly in recent years. In particular, the advent of LED lamps for common applications is transforming the lighting market. For this reason, it is a good idea to keep lamp selection under regular review as technology may continue to improve. 6.1 Offices Most businesses have offices or at least some administrative areas. Lighting in offices tends to be on for long periods, so this offers good opportunities for savings, particularly if the existing lamps are of an older, less efficient type. Planning lamp replacement in offices Before replacing lamps, it is necessary to establish whether existing light levels are adequate in the selected areas. If any areas are identified by staff as being poorly lit, this is a good opportunity to add more lighting or to increase the light output from existing fittings. It is also important to ascertain whether there are any areas where lights need to be on permanently or where a specified level of illumination must be maintained. If in any doubt, contact your health and safety adviser, office manager or facilities manager. 1 12 Some areas may be over lit at present. For example, areas such as corridors require a lower level of illumination than the workspaces where detailed tasks are undertaken. Therefore, it may be that the number of lamps can be reduced or lamps with a lower light output (and running cost) can be used. Lastly, when considering replacing lamps, you need to be aware that different lamps produce different colour temperatures. The only really effective way to find out what colour of light suits the environment is to test out recommended lamps and to see what colour works best. Figure 3 is a useful guide to the levels of illumination required for different office areas. The lux is the standard unit used to measure light levels. Figure 3: levels of illumination required for different office areas Area Average illumination (lux)1 Corridors 50-100 Meeting rooms 150 Easy office work, training rooms 250 Normal office work 500 (Full daylight – for reference) (10,752) www.engineeringtoolbox.com/light-level-rooms-d_708.html 12 How to save money and energy on lighting systems – Advice and support for organisations in Scotland How to measure existing light levels Light levels are easily measured with a simple and cheap lux meter. Applications are also available for mobile phones and tablets. The results can then be compared with the minimum levels set out in the table above. Any low lux levels should be improved as part of the lamp replacement process. In some areas, this may involve installing additional light units. Note that if you have daylight available (perhaps through rooflights), this test should be carried out at night to ensure that the artificial light can provide the necessary illumination at all times when required. Carrying out lamp replacement in offices Many offices already have efficient lamps installed, but checking for the following will reveal whether there are further opportunities to improve efficiency. • Are there a significant number of halogen spotlights – often in display or reception areas? • Are large diameter T12 fluorescent tubes in use – they are 38mm in diameter, similar to a £2 coin? • Do the fluorescent lights ’blink’ when you switch them on – this indicates an older switch start type of control gear? Further support Green Office guide Our popular Green Office guide helps people working in offices of all sizes to reduce their impact on the environment and their costs by improving the use of office resources. ore Office ing a M mentally Green on to Runn A Guide ctive and Envir ffe Cost-e fice Of e bl Sustaina If the answer is ‘yes’ to any of the above, then replacing lamps is likely to offer good savings. The table on page 14 will help you understand your recommended replacement options. Download this guide from the Resource Efficient Scotland website 13 How to save money and energy on lighting systems – Advice and support for organisations in Scotland Existing lamp Replacement options Benefits of replacement lamp Things to consider Incandescent lamp CFL 75% energy saving Take time to achieve full brightness, so avoid use where instant full illumination is needed Long life (more than double) Cooler running Difficult to recycle LED lamps 90% energy saving Long life (more than 10x) Halogen GU10 Performance drops in long run Cool running Test different LED lamps as colour temperatures vary Eco-halogen 25% lower consumption than incandescent lamps Longevity is not as good as CFL or LED lamps Eco-halogen 25% energy saving Longevity is not as good as CFL or LED lamps Similar life CFL 70% energy saving Long life (double) Take time to achieve full brightness, so avoid use where instant full illumination is needed Difficult to recycle LED 85% energy saving Very long life Performance drops in long run Test different LED lamps as colour temperatures vary T12 fluorescent tubes T8 or T5 fluorescent tubes Improved colour rendering T8 tubes can be installed in T12 lamp holders T5 lamps require an adaptor LED 75% energy saving Very long life Performance drops in long run Test different LED lamps as colour temperatures vary LED lamps may require an adapter It should be noted that T8 lamps lie between T12 and T5 lamps in terms of efficiency and expected life. Where T8 lamps are in use, the benefits of replacement with T5 lamps are relatively minor and would result in a wasted asset (the functioning T8 lamp). It may be more cost-effective to replace T8 lamps with T5 lamps only when they fail. 14 How to save money and energy on lighting systems – Advice and support for organisations in Scotland The example shows that replacing 50w Halogen lamps with 6W LED lamps saved £278 per year and will repay in 2 years. Worked example – Replacement of 50W (240V) halogen lamps with LEDs in a reception area The public reception area of this office was previously lit with 18 spotlights using 50W halogen lamps. Several LED lamps were tested out before the colour was felt to be right and the replacement lamp was selected. Replacement of lamps in reception area 50W Halogen lamps Number of lamps – 18 6W LED lamps Number of lamps – No change Operating hours* – 2,700 per year Operating hours* – No change Annual energy cost at 13p/kWh – £316 Annual energy cost at 13p/kWh – £38 Saving per year – £278 Cost (£9.20 per lamp. No allowance for fitting) – £166 * 9 hours/day, 6 days/week, 50 weeks/year = 2,700. (All costs provided are net of VAT) 15 Payback time – 7 months How to save money and energy on lighting systems – Advice and support for organisations in Scotland “Before planning lamp Case study SCVO replacement, ensure that you are making best use of existing available daylight. Lamp replacement offers office an estimated saving of £1,175 a year The Scottish Council for Voluntary Organisations (SCVO) is a registered charity and is the membership organisation for Scotland’s charities, voluntary organisations and social enterprises. While the SCVO had already made energy efficiency improvements by using LED technology to replace some conventional lighting, Resource Efficient Scotland identified two further opportunities to improve lighting and reduce the organisation’s energy costs. Firstly, replacing all 58 watt ‘T8’ (25mm diameter) fluorescent tubes with 22 watt LED equivalents would deliver cost savings estimated at £1,000 per year, giving a payback of 3.7 years on an investment of £3,700. ” Secondly, replacing all 50 watt GU10 halogen lamps with directly interchangeable 7 watt LED lamps would also save SCVO an additional £175 a year, with a payback of 2.6 years on an investment of £450. These actions would also reduce associated carbon dioxide emissions by 6.2 tonnes per year. Download the full case study from the Resource Efficient Scotland website 6.2 Workshop lighting Workshop lighting covers all kinds of industrial applications – from warehouses to machine processes. The level of illumination (lux) required will vary considerably according to the task being carried out. It is worth remembering that good quality lighting control can reduce the time that lights are operating, so it pays to have adequate illumination in all places when needed. Planning lamp replacement in workshops Before planning lamp replacement, ensure that you are making best use of existing available daylight. Windows and skylights should be regularly cleaned and a cleaning roster established. The following table shows the minimum light levels required (by the Health and Safety Executive) in workshops.2 The required illumination depends directly upon the task performed. The value for daylight shown in Figure 4 combined with the image below illustrates the fact that daylighting can contribute a substantial proportion of general lighting requirements. It is essential to keep roof lights clean – especially in environments where the processes generate dust, airborne grease or other pollutants that can adhere to roof lights, diluting light quality. In workshops there are two main types of lighting required, these are: • general floodlighting (for example, to cover a whole warehouse); and • task lighting – to provide high levels of illumination in specific areas where particular (often detailed) tasks are being carried out. Figure 4: Minimum light levels required in workshops Activity 2 Average illumination (lux) Illumination at any point (lux) General work in the workshop, assembly of large components, stock management 100 50 Sheet metal work, general machining, office work 200 100 Drawing office work, assembly of electronic and other fine components 500 200 (Full daylight – for reference) (10,752) Health and safety in engineering workshops (HSE 1999) 16 How to save money and energy on lighting systems – Advice and support for organisations in Scotland “By selecting LED lamps, which have the longest life, lighting maintenance cost can be reduced significantly. ” General illumination in workshops is normally located at a high level – either at ceiling level or suspended below. Access for changing lamps or for cleaning them has an associated cost, so there is a significant gain to the business if replacement lamps last longer. The amount of light that penetrates to ground level depends on the type of obstructions – normally racking or machinery. Where there are significant obstructions, only light immediately above the work area will reach ground level and workers may be operating in their own shadow, so task lighting becomes more important. However, as a proportion of the total lighting bill, task lighting is unlikely to be high in relation to general illumination. Carrying out lamp replacement in workshops The main types of lighting used for general lighting in workshops are medium pressure sodium, high pressure sodium, metal halide, fluorescent tubes and LEDs. High bay lighting normally uses sodium or metal halide lamps. Changing these lamps requires specialist access equipment, so the costs of ongoing lamp replacement are considerable (that is, not just the cost of the lamp). By selecting LED lamps, which have the longest life, lighting maintenance cost can be reduced significantly. As the performance of LED lamps will decline over the longer term (over 20,000 hours), it is wise to build in periodic checks with a lux meter to ensure that minimum lux levels continue to be delivered. Performance drop varies widely between different types of LED lamp. As they are only now being introduced into the marketplace in significant quantities it is not possible to predict an accurate figure. Existing lamp Replacement options Benefits of replacement lamp Things to consider Metal halide LED Energy saving Performance drops in long run Much longer life Can be switched more often without reducing lamp life allowing use with lighting controls Sodium vapour Test different LED lamps as colour temperatures vary In some cases a direct replacement lamp may be available, in other cases a new fitting will be required (Medium or high pressure) T5 fluorescent tubes Energy saving Longer life Complete new fitting required Can be switched more often without reducing lamp life allowing use with lighting controls T12 fluorescent tubes T5 fluorescent tubes Energy saving Improved colour rendering Complete new fitting or fitting adapter will be required It should be noted that T8 lamps lie between T12 and T5 lamps in terms of efficiency and expected life. Where T8 lamps are in use, the benefits of replacement with T5 lamps are relatively minor and would result in a wasted asset (the functioning T8 lamp). It may be more cost-effective to replace T8 lamps with T5 lamps only when they fail. However, in workshops where access is difficult, it may be more cost-effective to replace all lamps at the same time. 17 How to save money and energy on lighting systems – Advice and support for organisations in Scotland Worked example – replacing metal halide lamps with LEDs in high bay lighting. This warehouse had a complete lighting replacement with all its high bay metal halide lamps being removed and replaced with LED lamps which use 25% of the power. The example shows that replacing metal halide lamps with LEDs in high bay lighting will save £11,232 per year and will repay in 1.4 years. Replacement of high bay lighting with LEDs 400W metal halide lamps Number of lamps – 120 100W LED lamps Number of lamps – No change Operating hours* – 2,400 per year Operating hours* – No change Annual energy cost at 13p/kWh – £14,976 Annual energy cost at 13p/kWh – £3,744 Saving per year – £11,232 Cost: Lamps £14,400. Fitting £1,500 – £15,900 Payback time – 1.4 years As shown, the investment was substantial, but was repaid in 1.4 years and the company will continue to benefit from net annual savings of over £12,000. In addition, the longer life of the LED lamps means that the company achieves further savings through reduced cost of lamp replacement in future. * 10 hours/day, 5 days/week, 48 weeks/year = 2,400 (All costs provided are net of VAT) 18 How to save money and energy on lighting systems – Advice and support for organisations in Scotland “ One of the advantages of using LEDs for display lighting is that they generate less heat. ” Case study Merson Group Annual saving of £12,700 by replacing highintensity discharge lamps with dimmable LEDs Merson Group is a specialist group of companies delivering signage projects and rainwater management systems. At its 4,000 square metre headquarters in East Kilbride, 150 staff design, manufacture and install signs for a number of applications across a variety of sectors including motorway gantries, wayfinding schemes and large-scale rebrands. It also produces rainscreen cladding and rainwater management products. Following a site audit, Resource Efficient Scotland recommended replacing the existing highintensity discharge lamps in the East Kilbride warehouse with dimmable LED technology. It was estimated that this would reduce lighting energy consumption by 51%. With an installation cost of £52,750 and an annual saving of £12,700, this project would have a payback of 4.2 years and reduce carbon dioxide emissions by 73 tonnes a year. In addition to the financial savings, by lowering the height of fittings, better illumination at ground level would be provided to staff, so improving their productivity. And, because of the longer life expectancy of LEDs, the company would also benefit from lower maintenance and lamp replacement costs, and fewer disruptions to production. A number of recommendations were made to reduce lighting costs for the office areas too. This included installing occupancy sensors, removing some lights in areas that were over-lit and rewiring lighting circuits to enable groups of lights to be controlled independently. These simple lighting improvements could reduce annual energy costs by £1,150 and give a payback of under a year on an investment of £1,080. Associated carbon dioxide emissions would be reduced by 6.5 tonnes a year. Download the full case study from the Resource Efficient Scotland website 6.3 Display lighting for retail The majority of the cost of lighting in retail stores is for display purposes, and lights need to be on constantly. Therefore, the use of more efficient lamps is the most effective way to achieve savings. Planning lamp replacement in retail display applications As with all other forms of lighting, the most energy efficient lamps available are now LEDs. However, in retail applications the colour temperature of light can significantly change the appearance of products. In the food industry, it can be particularly important to get the colour temperature right. One of the advantages of using LEDs for display lighting is that they generate less heat. This is particular advantageous for closed cabinets and in refrigerated appliances as reduced heat output will result in less damage to the contained goods. Carrying out lamp replacement in retail display applications As display applications vary so widely, the safest way to proceed is to obtain a selection of replacement LED lamps and to test out the colour that showcases products in the best light. 19 In some cases, if there is not an equivalent LED lamp available, it may be necessary to consider changing the fitting. The cost of the fitting needs to be taken into account in any payback calculation. Retailers, wholesalers and other businesses making use of refrigerated display cabinets should ensure that lights in the cabinets are switched off when not in use. This has the added benefit of reducing the energy consumed by the refrigeration equipment to remove the heat produced by the lights when they are operating. 6.4 External lighting (car parks, walkways, emergency lighting, decorative) External lights are often in operation for long periods but, as with internal lighting, lamp technology has moved forward in recent years. Design considerations for external lighting Firstly, check exactly what needs to be lit. It is very common for external areas to be lit at night unnecessarily (for example, where there is no security consideration, where there is no foot traffic or a staff car park without night shift). Any health and safety considerations should be checked carefully while carrying out this review. How to save money and energy on lighting systems – Advice and support for organisations in Scotland Secondly, check the levels of illumination by a simple walk-around survey at night. It is common for external areas to be over lit. In many cases, the amount of light output and power consumed can be reduced by simply replacing the lamp with an equivalent lamp type but with a lower wattage. External lamp selection External halogen lamps are often rated as high as 500W (that is, they consume half the power of a 1-bar electric fire). In many cases, the lamp can be reduced in wattage without compromising performance or safety. Replacing a 500W lamp with a 150W lamp is a common way to achieve a saving. External halogen lighting is not the most efficient available and lamps can be replaced by CFLs or modern LEDs, which provide equivalent performance at greatly reduced energy consumption and with longer life. As with high level interior lighting, exterior lights on buildings are often hard to access, so expected life is an important component of overall cost. Car park lighting has traditionally used sodium vapour or metal halide lamps. As with interior lamps, the most efficient alternative is now LED. On average, LED lamps use 25% of the power of equivalent sodium lamps and give much better colour rendering. In external lighting situations, reliable colour rendering can be important for security camera imaging. “External lights are often in operation for long periods but, as with internal lighting, lamp technology has moved forward in recent years. ” However, it should be noted that the LED replacement lamp will often require replacement of the complete lamp unit, which increases the overall cost of the job and extends the payback period. 20 7. Making the case for lighting upgrades This guide has outlined a number of opportunities to save energy and money on lighting that exist in most organisations in Scotland. To help you start planning the projects you could implement in your organisation, Resource Efficient Scotland has developed two free spreadsheet tools to help you calculate potential savings. Lighting improvement calculator The first is a simple lighting improvement calculator that covers three common lighting projects: • converting halogen GU10 spotlights to LED GU10 spotlights; • converting T12 fluorescent lighting to T5 fluorescent lighting; and • converting factory SON or metal halide lighting to fluorescent lighting with control. The spreadsheet, which is available to download from the Resource Efficient Scotland website, allows you estimate the costs, savings and payback period were you to implement any of these projects in your organisation. Light Touch Calculator The second calculator, the Light Touch Calculator, allows for more complex analysis. It enables building users to analyse data from lighting surveys and calculate the annual savings that could be achieved by upgrading or retrofitting existing lighting. The Light Touch Calculator provides recommended lighting replacement options relevant to the existing fitting type, wattage and controls that are already 21 installed. It also calculates the capital costs, annual energy, carbon and cost savings, and payback periods for the replacement fittings, and generates a series of reports that summarise the benefits. The Light Touch Calculator is available to download from the Resource Efficient Scotland website. Accessing finance Accessing finance is often a major barrier to the successful implementation of lighting projects and, ultimately, the business benefits that these projects can deliver. This is particularly true for SMEs. If you wish to improve the lighting in your organisation by implementing some of the lamp replacement and lighting control projects outlined in this guide, it is likely you will need to access finance. Whether the finance is from internal or external sources, Resource Efficient Scotland’s guide ‘Developing a business case for your resource efficiency projects’ will help you. It will show you how to prepare a robust business case to support your proposed investment decision and how to present a strong case for investment to your senior management or external lenders. You can download the guide form the Resource Efficient Scotland website. A supporting guide ‘Sources of finance – How to fund your resource efficiency projects’ provides a comprehensive overview of the different sources of finance available to Scottish organisations. It is available to download from the Resource Efficient Scotland website. How to save money and energy on lighting systems – Advice and support for organisations in Scotland Case study Think Fitness 4 Less LEDs and presence detectors to help fitness club cut annual energy bill by around £3,300 Think Fitness 4 Less is a health club located in Hawick in the Borders. It was opened in 2001 and contains an extensive gym, yoga studio, fitness studio, boxing gym and saunas. Some energy efficient lighting had been installed in parts of the premises. However, this did not light the rooms to the required standard and there were concerns this was having a negative impact on clients’ experience. As a refurbishment of the gym had already been planned, Resource Efficient Scotland recommended that LED lighting should be installed. A trial was conducted using LEDs in a small area of the gym which proved successful and LED lighting was subsequently installed throughout the building. The fitness studio and changing rooms account for about 25% of all lighting in the building. However, these areas can go a long time without anyone being present and, if lights are left on, a significant amount of energy can be wasted. Therefore, Resource Efficient Scotland also recommended that the LED lighting should be combined with presence detectors in these two areas. These lighting improvements are expected to save Think Fitness 4 Less around £3,300 per year. Download the full case study from the Resource Efficient Scotland website 22 8. Make the savings with free one-toone advice and support Resource Efficient Scotland has a team of experienced advisors that has helped hundreds of organisations across Scotland improve their lighting and reduce associated energy costs. We understand that it can take time and experience to implement the types of projects outlined in this guide. That is why we can provide you with specialist advice; access to funding and suppliers; and in-person, on-site support to help you save money on energy, water and raw materials. If you would like help finding savings or implementing projects that you have already identified, please contact the team on 0808 808 2268 or email [email protected]. The Green Network for Businesses Learn from neighbouring organisations that have already taken action to improve lighting The Green Network for Businesses gives you the opportunity to visit a green business in your area to help you learn how they have cut energy, water, waste or raw material costs. A range of businesses that have made changes to save money and resources are members of the network. This means that whatever saving measures you’re interested in – and wherever you’re based – we can arrange for you to connect with a network member in your local business community. Organisations that have already taken action on lighting include: • Bar Kohl • Saughtonhall Church • The Scottish Seabird Centre • Fisher & Donaldson • Honeywell • Fintry Sports and Recreation Club • Colintraive Village Hall Find out more at: http://greennetwork.resourceefficientscotland.com 23 Save money on your organisation’s energy, water and raw material costs Resource Efficient Scotland is a programme from Zero Waste Scotland, funded by the Scottish Government. We help business, and public and third-sector organisations save money by using resources efficiently. We can provide you with free specialist advice, training, access to funding and suppliers, and in-person on-site support to help you cut your energy, water and raw material costs. Our free advice and support is available to every organisation in Scotland. How much could you save by . . . • installing new, high-efficiency lighting • upgrading your heating system • encouraging staff to be resource efficient • using less water • insulating your premises • improving processes • using renewable energy . . . call our team today to find out, for free. 0808 808 2268 24 Other popular guides from Resource Efficient Scotland that will help you save money on energy, water and raw materials. Download them for free today. Implementation guides How to save money and energy on space heating Download here Save money on waste Download here How to conduct an energy audit Download here Save money on your water bill Download here Procurement support guides How to carry out a successful biomass heating project Download here How to carry out a successful lighting replacement project Download here How to get the best waste management solution Download here Finance guides Download here Accessing finance: Developing a business case for your resource efficiency projects Download here Updated February 2016 Sources of finance: How to fund your resource efficiency projects www.resourceefficientscotland.com | 0808 808 2268 | @ResourceScot Zero Waste Scotland, Ground Floor, Moray House, Forthside Way, Stirling, FK8 1QZ While we have tried to make sure this report is accurate, we cannot accept responsibility or be held legally responsible for any loss or damage arising out of or in connection with this information being inaccurate, incomplete or misleading. 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