Reaction Mechanisms and Kinetics of Xylo-oligosaccharide Hydrolysis by Dicarboxylic Acids Youngmi Kim, Thomas Kreke, Michael Ladisch* Laboratory of Renewable Resources Engineering Agricultural and Biological Engineering, Purdue University, West Lafayette, IN 47907 Results Abstract Figure 1. Representative Arrhenius plots showing (A) the temperature dependence of the kinetic rate constants, k1-4 for estimation of activation Hydrothermal pretreatment of lignocellulosic materials generates a liquid stream rich in pentose sugar-oligomers. Cost-effective hydrolysis and utilization of these soluble sugar-oligomers is an integral component of biofuel production. We report integrated rate equations for hydrolysis of xylooligomers derived from pretreated hardwood by dicarboxylic maleic and oxalic acids. The highest xylose yield observed with dicarboxylic acids was 96%, and compared to sulfuric acid, was 5 to 15% higher with less xylose degradation. Dicarboxylic acids showed an inverse correlation between xylose degradation rates and acid loadings unlike sulfuric acid for which less acid results in less xylose degradation to aldehydes and humic substances. A combination of high acid and low temperature leads to xylose yield improvement. Hydrolysis time course data at 3 different acid concentrations and 3 temperatures between 140 and 180ºC were used to develop a reaction model for the hydrolysis of xylo-oligosaccharides to xylose by dicarboxylic acids. (This study is recently accepted in AIChE Journal ) energy, E at pH 1.9; (B) the acid dependence of the kinetic rate constants, k1-4 for estimation of pre-exponential factor parameters, k0 and m at 140ºC. SA: sulfuric acid; MA: maleic acid; OA: oxalic acid B -1 2 -1.5 ln (k2) (1/hr) 1.5 1 SA MA OA k1 Selectivity Factor k2 k3 The severity factor, which gives a numerical representation of the combined temperature and residence time and reaction severity, is defined as: T 100 log R0 log t exp 14.75 Acids: Sulfuric acid (19 to 102 mM, pH 1.3 to 2.2) Maleic acid (50 to 172 mM, pH 1.7 to 2.2) Oxalic acid (33 to132 mM, pH 1.5 to 2.2) in the final mixture -2.5 -3 -2 -2.5 -3 SA MA OA -4 -4.5 -0.00112 -0.00108 -0.00124 SA MA OA MA -4.3 OA -6 -5 -4 -3 -2 -3 -4 -4.5 -5 MA -5 -4 -3 ln [H+] -4 SA MA -5 OA -6 -3.5 -4.5 SA 140 180 SA MA OA 160 140 120 100 80 60 160oC 140 120 100 80 60 120 100 80 60 40 40 40 20 20 20 0 0 0 0 10 20 30 40 0 50 10 30 40 50 0 10 30 40 50 1.0 SA MA OA 2.5 SA MA OA 0.8 t max (hr) 6 5 4 t max (hr) 2.0 1.5 0.6 0.4 1.0 2 140oC 1 0.5 0 0.2 160oC 0.0 0 10 20 30 40 50 180oC 0.0 0 10 20 30 40 50 0 100% 90% 90% 90% 80% 80% 80% 70% 60% 50% 140oC 40% 30% SA 70% 60% 50% 40% 160oC 30% 20% MA 20% 10% OA 10% SA MA OA 10 20 30 40 10 20 OA -5.5 -2 -6 -5 -4 -3 -2 ln [H+] SA MA OA 30% 30 40 60% 50% 40% 50 15% 160oC 25% 20% 15% 0% 0% [H+] (mM) 20 30 [H+] (mM) 40 50 1. 180oC 15% 0% 10 References 20% 5% 0 50 2. 5% 50 40 SA MA OA 25% 5% 40 30 30% 10% 30 20 35% 10% 20 10 The material in this work was supported by Mascoma Corporation and the US Department of Energy (Contract #DE-F-08G018103). We thank Todd Lloyd, David Hogsett, and Yulin Lu for providing xylooligomer containing sugar stream used in this work. We also thank Nathan Mosier for his comments and suggestions. Michael R. Ladisch is CTO at Mascoma Corporation. 40% 10% 10 SA MA OA 0 SA MA OA 30% 20% 0 180oC 30% [H+] (mM) 35% 140oC 25% Acknowledgements 10% 40% 40% 50 Conclusions Analysis of empirical data and model parameters explicitly indicated that: 1) hydrolysis of soluble sugar oligomers in washate stream of steam exploded mixed hardwood follows first-order hydrolysis kinetics; 2) a combination of low temperature and high acid loading leads to increased xylose yields and minimal sugar loss to degradation; 3) dicarboxylic acids outperform sulfuric acid by preventing xylose degradation; 4) xylose degradation rate by dicarboxylic acids is inversely dependent on pH; 5) sulfuric acid requires a lower pH than dicarboxylic acid to give an equivalent level of optimal xylose yield. 6) A monophasic model based on Saeman’s pseudo-homogeneous irreversible first-order reaction kinetics and specific acid catalysis successfully modeled hydrolysis of woodderived xylo-oligosaccharide by dicarboxylic acids. 70% [H+] (mM) [H+] (mM) (D) Furfural Formation 40 0% 0 50 30 20% 0% 0% 20 [H+] (mM) 100% 0 10 [H+] (mM) 100% 53.5 20 [H+] (mM) 3.0 SA MA OA 9 2.9 10 [H+] (mM) [H+] (mM) (B) tmax 20 180oC SA MA OA 160 Selectivity (k1/(k2+k3)) 160 140oC 3 0.3 8.3 0.4 0.5 5.1 11.3 0.1 nd nd -4.1 Negative correlation between diacids -2 and xylose degradation Ln k4 vs Ln[H+] -2.5 ln k4 vs ln [H+] -6.5 -0.00108 180 180 35% 0.4 9.9 0.5 0.6 6.1 13.5 0.1 nd nd -0.00112 SA ln [H+] ion concentrations. Symbols represent experimental data. Lines represent calculated from model. (A) Selectivity factor After Acid As solution received added 64.2 -0.00116 -3.9 Figure 2. Experimental and calculated (A) selectivity factors; (B) tmax; (C) maximum xylose; and (D) furfural yields at tmax at different hydrogen 7 3.5 -0.0012 -3.7 -2 ln [H+]+] Lnk3k3vsvslnLn[H 1/RT (mol/cal) (C) Max. Xylose Yield gluco-oligomers (glucose equivalent) xylo-oligomers (xylose equivalent) glucose xylose lactic acid glycerol acetic acid (free) acetyl (bound) butanediol hydroxymethylfurfural (HMF) furfural -3 -7 [H+] (mM) Components -4 -6 -5 -0.00116 -5 -5.5 -3.5 SA MA OA -3.5 -4.5 -2.5 ln (k3) (1/hr) ln (k4) (1/hr) ln (k3) (1/hr) -2 1/RT (mol/cal) Materials and Methods Hydrolysis: 2.4 mL solution consisting of a mixture of 2 mL xylo-oligosaccharide and 0.4 mL acid solutions with compositions as shown in Table 1 was hydrolyzed in a stainless steel tube reactor (3/8 in. OD x 3 in length, 4 mL internal vol.). The hydrolysis was carried out by placing the tube in a Tecam® SBL-1 fluidized sand bath (Cole-Parmer, Vernon Hills, IL) set to a target temperature (140180oC) for 1 min to 30 hr. ln k4 vs -1/RT -3.5 -0.0012 OA -3.3 ln [H+] -1.5 -0.00124 MA -6 -0.00108 % Max. Xylose Yield tmax k2 k3 ln k 1 k2 k3 k1 -0.00112 -1.5 8 Table 1. Composition of the xylo-oligosaccharide solution obtained from steam pretreated mixed hardwood. -0.00116 SA -2 -3 -5 m Substrate: Mixed-hardwood derived, soluble xylooligosaccharides from Mascoma Co. (initial pH 3.7) -0.0012 % Furfural Yield tmax, the time at which xylose concentration reaches its maximum, and selectivity of xylose formation (selectivity factor), are given as: Xn, X, F, D = concentration of xylooligosaccharides, xylose, furfural, and degradation products (humic solids) (g/L); t = time (hr); k = rate constant (1/hr) 0 -1 % Max. Xylose Yield Xn = xylo-oligomers; X = xylose; F = furfural; D = degradation products (humins). 0.5 -1 -4.5 k K exp K = pre-exponential factor; [H+] = measured initial aqueous hydronium ion concentration at room temperature (M); E = activation energy (cal/mol); R = ideal gas law constant (=1.98 cal/mol∙K); T = temperature (K) 1 -2 -0.5 % Furfural Yield D ln k3 vs -1/RT -4 The rate constant, k is correlated to temperature and acid concentration by Arrhenius equation E RT K k0 [ H ] -3.1 1/RT (mol/cal) -3.5 t max (hr) k4 -0.00124 -0.00108 1.5 -1.5 0 -0.5 % Max. Xylose Yield k3 d Xn k1 X n dt dX k1 X n k2 X k3 X dt d F k2 X k4 F dt -0.00112 0 % Furfural Yield X n X F Based on the model, the following set of differential equations was derived: -0.00116 Selectivity (k1/(k2+k3)) A monophasic model based on Saeman’s pseudo-homogeneous irreversible first-order reaction kinetics [4] -0.0012 1/RT (mol/cal) Selectivity (k1/(k2+k3)) Reaction Model -4 -4.5 -0.00124 -2.9 -1 SA MA OA -3.5 -1 2 -0.5 -3 0 Hemicellulose, which represents 15-35% of lignocellulosic biomass, is made of complex, heterogeneous polysaccharides, consisting primarily of xylan and smaller amounts of arabinan, galactan, uronic and acetic acid. Hydrothermal pretreatments, such as stream explosion and liquid hot water, efficiently fractionate hemicellulose away from lignocellulosic materials by dissolution. Hydronium ions generated from auto-ionization of water at an elevated temperature cause acetic acid to be released from the hemicellulose as well as catalyze formation of oligomers by partial hydrolysis of hemicellulose. Post-hydrolysis of these oligomers results in monosaccharides that may be converted to biofuels and other chemicals. A broad array of hemicellulolytic enzymes is required to fully depolymerize the oligosaccharides through hydrolysis of xylan-backbone, and removal of acetyl, arabinan, and uronic acid side substituents. Acid catalysis offers two main advantages over enzymatic hydrolysis: short reaction time and reduced catalyst cost. Dicarboxylic, organic acids (maleic acid, oxalic acid, fumaric acid) have been identified as suitable hydrolytic molecules. They are less corrosive, more selective, and may be thermally decomposed into non-toxic molecules (CO2, formic, fumaric acids) at the end of their use cycle, unlike sulfuric acid [1]. Maleic acid, which mimics the structure of the active site in cellulase enzymes, has selectivity superior to sulfuric acid hydrolysis of sugar polymers due to lower sugar degradation [2]. Oxalic acid, another dicarboxylic acid, is secreted by brown-rot fungi that degrade fiber structures in plant materials and has demonstrated potential for hydrolysis of lignocellulosic materials [3]. This work reports a mathematical kinetic model for acid-catalyzed hydrolysis of soluble xylo-oligomers by dicarboxylic acids (maleic and oxalic acids) and compares these results to sulfuric acid. The xylo-oligosaccharide solution was obtained from a common feedstock, i.e., the liquid from aqueous pretreatment of mixed hardwood. A classic homogeneous, pseudo first-order hydrolysis kinetics was found to accurately represent the hydrolysis of xylo-oligomers by all three acids, with differences between sulfuric, oxalic, and maleic acids being captured through the kinetic parameters. This model enabled us to identify, assess, and compare catalytic performance and determine optimal hydrolysis conditions, together with a mechanistic explanation of how the selected model represents the hydrolysis mechanism. k2 -2.5 0.5 -0.5 k1 -2 +] Lnkk22vs ln vsln Ln[H [H+] -2.7 ln (k4) (1/hr) ln (k1) (1/hr) 2.5 +] Ln ln k1 vs ln Ln[H [H+] 2.5 ln k2 vs -1/RT -0.5 -2.5 ln (k2) (1/hr) ln k1 vs -1/RT 3 Introduction 3 0 3.5 ln (k1) (1/hr) A 3. 4. 0 10 20 30 [H+] (mM) 40 50 Lu Y, Mosier NS. Biomimetic catalysis for hemicellulose hydrolysis in corn stover. Biotechnol. Prog. 2007;23:116-123. Mosier NS, Ladisch CM, Ladisch MR. Characterization of acid catalytic domains for cellulose hydrolysis and glucose degradation. Biotech. Bioeng. 2002;79:610-618 Kootstra AM, Mosier NS, Scott EL, Beeftink HH, Sanders JPM. Differential effects of mineral and organic acids on the kinetics of arabinose degradation under lignocellulose pretreatment conditions. Biochem. Eng. J. 2009;43:92-97. Saeman JF. Kinetics of wood saccharification-hydrolysis of cellulose and decomposition of sugars in dilute acid at high temperature. Ind. Eng. Chem. 1945;37:43-52.
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