AMERICAN JOURNAL OF SCIENTIFIC AND INDUSTRIAL RESEARCH © 2013, Science Huβ, http://www.scihub.org/AJSIR ISSN: 2153-649X, doi:10.5251/ajsir.2013.4.1.89.94 Mass attenuation coefficients of fabricated Rhizophora spp. particleboard for the 15.77 – 25.27 keV range Shakhreet B. Z.1, Bauk S.2 and Shukri A.3 1 School of Physics, Universiti Sains Malaysia, 11800 Penang, Malaysia. Department of Diagnostic Radiology, Faculty of Applied Medical Sciences, KAU, Jeddah, KSA, Tel: +966582958803, E-mail: [email protected] 2 Physical Sciences Program, School of Distance Education, Universiti Sains Malaysia, 11800 Penang, Malaysia. 3 School of Physics, Universiti Sains Malaysia, 11800 Penang, Malaysia. 1 ABSTRACT The Rhizophora spp. wood what is hard and heavy is considered strong in strength and is suitable for structural purposes. Generally, Rhizophora spp. was used in radiation dosimetry research and it is being used in this project too. There are some disadvantages in using the raw (natural) material of Rhizophora spp. in radiation dosimetry research and there is a need to modify this natural wood to be easily used as a phantom in radiation dosimetry. The mass attenuation coefficients (/) of fabricated Rhizophora spp. particleboard were determined for photons in the energy range of 15.77–25.27 keV. This was carried out by studying the attenuation of X-ray fluorescent photons from zirconium, molybdenum, palladium, silver, indium and tin targets. The results were compared with theoretical values for average breast tissues in youngage, middle-age and old-age groups calculated using photon cross section database (XCOM), the well-known code for calculating attenuation coefficients and interaction cross-sections. The measured mass attenuation coefficients were found to be very close to the calculated XCOM values in breasts of old-age group. Keywords: XCOM, Rhizophora spp., Attenuation Coefficients INTRODUCTION Natural wood is a very variable material both between and within species, and not just in appearance but, more importantly, in density, strength, and durability. Although the strength properties of wood composites are generally lower than natural lumber they are more consistent. This means that they can support loads with smaller safety margins, which in effect reduces the apparent difference in strength between natural wood and composites. Other benefits of wood composites come from the fact that their properties can be engineered. Rhizophora spp. lumber is limited to a large extent by size, width in particular. It is difficult to obtain Rhizophora spp. wood wider than 28 cm. Wood composites can be made to have special properties such low thermal conductivity, fire resistance, or have their surfaces improved for decorative purposes. In order to manufacture a board of adequate strength the particle must be compressed to at least 5% above their natural density. In practice, the raw material is usually compressed to nearer 50% of its natural density; so if a raw material of about 400 3 kg/m is used then the finished board will have a 3 density of approximately 600 kg/m . This degree of compression is needed to achieve good chip to chip contact. The followings are however some disadvantages of using the raw material of Rhizophora spp. in radiation dosimetry studies especially with regard phantom design: - - - The trunk diameter of the majority of trees is limited where the maximum diameter which is available is around 28 cm. It is a hardwood and heavy to handle, so it is difficult to cut and shape it. With long periods of time, chunks are observed to crack through the drying process. The slabs tend to be curved or arched with time which causes unsymmetrical deformations problems in staking of slabs. Am. J. Sci. Ind. Res., 2013, 4(1): 89-94 To account for the above disadvantages of raw (natural) Rhizophora spp., the wood needs to be fabricated for following benefits: - Their properties can be engineered with unlimited size. - Easy to cut and shape it after fabrication. - No deformation over long periods of time. - Homogeneous slabs can be obtained. - Easy to modify by adding some materials or adhesives. The way a board is pressed will determine its density profile, which is the change in density from one surface to the other. Density of boards can significantly affect its strength properties and therefore its end use. When a board is first placed into a press, its surfaces begin to warm. A board with high density surface will have a higher bending strength than a board which does not. In addition, the high density makes the surfaces hardwearing and less prone to absorb paints and adhesives. Studies have shown that this variation in density profile can be reduced by closing the press very slowly, for example; seven or more minutes (Moslemi 1974). Such long closing times inevitably lead to procure and loss of production. The alternative method would be to close the press extremely quickly, say within a few seconds, so that the surfaces do not have sufficient time to heat up and plasticize, but this would require very large and powerful hydraulic pumps. This relatively new technique of steam injection pressing (Geimer 1982) significantly reduces density variation and, at the same time, greatly reduces total press time. The density variation is reduced by the fact that the board is more uniformly heated through out during compression. For economic production of particleboards the adhesive must cure in the press very quickly but it must also have a potlife of something in excess of 20 – 30 minutes so that the adhesive does not cure before entering the press. Longer potlives are desired, and achieved by many, to allow for line stoppages. The most commonly used particleboard adhesive is phenol formaldehyde (PF). Phenol formaldehyde (PF) resins are much more weather resistant and do not have a formaldehyde problem. However, in using it some additional production problems are encountered higher temperatures and longer time periods are required to cure PF. Not only does this reduce productivity but it can also lead to significant penetration of the adhesive into the wood chip; if the glue has been absorbed by the particles then it is not available to bond them together and poor board strength results. MATERIALS AND METHODS A total of three trees with average diameters of 23 cm from the 50 trees chunk samples were randomly chosen. Three discs per tree were taken from the middle part of those trees for density determination (Shakhreet B. Z. et al. 2009). Logs were then sawn 3 into planks of about 20 20 2 cm before being cut to small pieces. The small pieces of about 3 cm long were then passed into a ring flaker to obtain flakes (chips) of thickness about 0.02 cm and random width (Figure 1d). The total amount of all flakes produced is about 7 kg. It was kept under the same environmental conditions for about 7 days (1 week) to stabilize its moisture content. Prior to pressing, a board should have the same temperature throughout and have a uniform density. The moisture content of the board should also be consistent throughout. In addition, there will not be any vapor pressure or internal stresses present in the board before pressing. Once pressing starts, however, all of these factors will begin to change at various rates in different parts of the board. Consequently, the geographical position of a wood particle will determine the conditions it is subjected to which in turn will give rise to the board possessing inconsistent physical properties. The flakes produced were then oven dried for 24 hours that was found to give 10.22 % moisture content (mc). The moisture content of the flakes produced was also determined using a moisture reader (Figure 1e) and then compared with the oven dried. The average moisture content using a moisture reader of the Rhizophora spp. flakes was about 10.15 %. Heat transfer in the board is by radiation, conduction and convection (water vapor movement). The latter transfer mechanism is predominant, particularly in the early stages of pressing (Bolton et al. 1989). The main reasons for this are that wood is a good insulator and vapor flow will occur readily as soon as a vapor pressure gradient is created (by surface heating). Particleboards were fabricated at four density levels 90 Am. J. Sci. Ind. Res., 2013, 4(1): 89-94 3 0.65, 0.75, 0.85, and 1.0 g/cm according to standard laboratory procedures. The resin phenol formaldehyde was used at different resin treatment levels of 10, 13, 16 and 20% based on the oven dried weight of wood particles. Stainless steel plate Stainless steel deckle Stainless steel mold Rhizophora spp. flakes (a) (b) (c) (d) Moisture reader (e) Balance Flakes into deckle over the plate (f) (g) Particleboards produced with different resin treatment level The mat (Resinated flakes) (h) Particleboards after cutting to small pieces (i) (j) Oven (k) Pressing machine (l) Fig. 1 The materials and apparatus used in fabricating Rhizophora spp. particleboard. 91 Am. J. Sci. Ind. Res., 2013, 4(1): 89-94 X-ray source Collimators 4 mm dia. Wood Sample Target Detector Fig 2. Schematic diagrams showing the arrangement of the apparatus for the experiment. pieces with a size of 5.0 5.0 cm with different thicknesses (Figure 1j) as obtained from the last section. Then all the pieces were irradiated with XRF photon energies to check whether the big board has a uniformity of density and physical properties. The average values of the mass attenuation coefficient of the Rhizophora spp. particleboard was measured and determined. 2 Using an airless spray gun, the resin was sprayed on weighted quantities of dried Rhizophora spp. wood particles in a container. The resinated flakes were then spread uniformly on square shape stainless steel plate covered by a transparency paper (Figure 1a) and bounded with a square stainless steel frame and deckle (Figure 1b). The frames used were designed to have the same dimensions of the square 2 shape (21.1 × 21.1 cm ) and were only varied in thicknesses. After completing the spreading of the flakes, another stainless steel plate was used to cover the top of the frame to keep the resinated flakes between the two plates bounded with the frame (Figure 1h). The mat was cold-pressed at 8 2 kg/cm pressure for about 3 minutes before hoto pressing at 180 C. The mat was pressed to the required thicknesses for 7 minutes. The XRF set up used are shown in Figure 2. Four millimeter diameter pinhole collimators were employed. Power to the X-ray tube is maintained via a generator (Philips PW 1830) which also provided a selection of applied voltage in the range 10 – 60 kV, tube current in the range 10 – 35 mA and programmable and manual timing. Applied voltage and tube current used in this experiment were maintained at 55 kVp and 25 mA respectively. Several metal targets were irradiated at a grazing o angle of 75 for a fixed period of 300 seconds. The metal targets used were zirconium, molybdenum, palladium, silver, indium and tin producing XRF at 15.77, 17.48, 21.18, 22.16, 24.21 and 25.27 keV respectively (Shakhreet B. Z. et al. 2009). The spectra were collected and analyzed using the Jandal Peak Fit, Version 4, software package. Room temperature was maintained at a constant value of o 17 C throughout the experiment. The pressure of the pressing machine (Figure 1l) was decreased slowly to avoid any unexpected change or curvature in the board. The mat (Figure 1h) was removed from the hot-pressing after the pressure reached zero. The boards were then conditioned in an environment of (70 5) % relative humidity (RH) o and 28 2 C before being cut into test specimens and left to be cool down and then the Rhizophora spp. particleboard removed from the frame and trimmed. The process and materials used in the particleboard fabrication are shown in Figure 1. The results obtained were compared with the mass attenuation coefficient for young-age, middle-age and The fabricated particleboards were cut into small 92 Am. J. Sci. Ind. Res., 2013, 4(1): 89-94 old-age breasts (designated as Breast 1, Breast 2 and Breast 3 respectively) calculated using XCOM (Berger and Hubbell, 1987) and (Shakhreet B. Z. et al. 2009) based on the elemental composition suggested by Constantinou (1982). different densities for each thickness with differences in resin treatment level for each density. The mass attenuation coefficients of Rhizophora spp. at different densities are as shown in Figures 3, 4, 5 and 6. The mass attenuation coefficients of the particleboard of Rhizophora spp. are closest to the XCOM calculated mass attenuation coefficient of Breast 3 for all densities. The best correlation of them 3 is the particleboard with a density of 1.00 g/cm . RESULTS AND DISCUSSION The particleboards were successfully fabricated within the targeted densities and resin treatment levels using the phenol formaldehyde adhesive. The density of the particleboard was varied to have 1.60 Mass attenuation coefficients of RhizophoraBreast spp. from the counts under the K x-ray fluorescent peaks for 1 (XCOM) 1.40 3 particleboards with a density of 0.75 g/cm Breast 1.60 1.00 (cm /g) (cm 2 /g) Mass Attenuation Coefficient (cm2/g) 1.20 Mass Attenuation Coefficient (cm2/g) 2 Breas t 1 (XCOM) Breas t 2 (XCOM) Breas t 3 (XCOM) 1.40 0.80 0.60 0.40 0.20 2 (XCOM) Breast 3 (XCOM) 1.20 1.00 0.80 0.60 0.40 0.20 0.00 0.00 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 0.0 10.0 20.0 Energy (keV) 30.0 40.0 50.0 60.0 70.0 Energy (keV) Fig 5 Mass attenuation coefficients of Rhizophora spp. from the counts under the K x-ray fluorescent peaks 3 for particleboards with a density of 0.85 g/cm . Fig 3. Mass attenuation coefficients of Rhizophora spp. from the counts under the K x-ray fluorescent peaks 3 for particleboards with a density of 0.65 g/cm . 1.60 1.00 0.80 (c m2/ g) 1.20 Breas t 1 (XCOM) Breas t 2 (XCOM) Breas t 3 (XCOM) 1.40 Mass Attenuation Coefficient (cm2/g) (c m2/ g) Mass Attenuation Coefficient (cm2/g) 1.60 Breast 1 (XCOM) Breast 2 (XCOM) Breast 3 (XCOM) 1.40 0.60 0.40 0.20 1.20 1.00 0.80 0.60 0.40 0.20 0.00 0.00 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 0.0 Energy (keV) 10.0 20.0 30.0 40.0 50.0 60.0 70.0 Energy (keV) Fig. 4. Mass attenuation coefficients of Rhizophora spp. from the counts under the K x-ray fluorescent 3 peaks for particleboards with a density of 0.75 g/cm Fig. 6 Mass attenuation coefficients of Rhizophora spp. from the counts under the K x-ray fluorescent peaks 3 for particleboards with a density of 1.00 g/cm 93 Am. J. Sci. Ind. Res., 2013, 4(1): 89-94 REFERENCES CONCLUSION Berger M. J. and Hubbell J. H., (1987). XCOM: Photon cross-sections on a personal computer. U.S. Department of Commerce, 1-10. The measured mass attenuation coefficients of particleboard Rhizophora spp. wood in the 15.77 to 25.27 keV photon peak range was found to be very close to the calculated XCOM values for old-age breast (Breast 3). Bolton A. J., Humphry P.E. and Kavvouras P. K., (1989). The hot pressing of dry-formed wood-based composites. Part III. Predicted Vapor pressure and temperature variation with time, compared with experimental data for laboratory boards. Holzforschung Journal 43, 265-274. These results indicated that the Rhizophora spp. particleboard using phenol formaldehyde can be suitable to be used as a mammographic phantom material in radiation dosimetry. Constantinou C., (1982). Phantom materials for radiation dosimetry. I. Liquids and gels. British Journal of Radiology 55, 217-224. ACKNOWLEDGEMENT Geimer R. L., (1982). Steam injection pressing. th Proceedings of the 16 international particleboard symposium, W.S.U. The authors would like to acknowledge support from IRPA Research Grant no. 09-02-05-2135EAO04 awarded by the Ministry of Science, Technology and Innovation, Malaysia. The authors would like to thank Mr. Azmi Omar from the Biophysics laboratory, School of Physics and Miss Siti Hazneza Abdul Hamid from the School of Industrial Technology, Universiti Sains Malaysia, Penang for their technical assistance and help. Moslemi A. A., (1974). Particleboard 1: Materials. Particleboards 2: Technology. Southern Illinois University Press. 244 -245. Shakhreet B. Z., Bauk S., Tajuddin A. A. and Shukri A., (2009). Mass attenuation coefficients of natural Rhizophora spp. wood for x-rays in the 15.77–25.27 keV range. Journal of Radiation Protection Dosimetry, 135 (1), 47-53. 94
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