SİVİL HAVACILIK GENEL MÜDÜRLÜĞÜ Organisation: SHY-145 – Workshop Cx Rating Audit Check List Audit date: Auditor: 3 4 145.A.20 Terms of approval 145.A.25(a) Facility requirements 2 145.A.25(b) Facility requirements 1 Ref 45.A.25(c) Facility requirements Nr Audit item Works done iaw organisation’s scope of work Auditor guidelines Has the organisation ensured that facilities are provided appropriate for all planned work, ensuring in particular, protection from the weather elements? Are specialised workshops and bays segregated as appropriate; to ensure that environmental and work area contamination is unlikely to occur? For component maintenance, are component workshops large enough to accommodate the components on planned maintenance? Has the organisation ensured that office accommodation is provided for the management of the planned work, and for certifying staff, so that they can carry out their tasks? Are the working environment appropriate and any special requirements observed? Temperatures maintained to avoid undue discomfort? 1. Minimisation of dust to avoid surface contamination on aircraft/component? 2. Are all susceptible systems sealed when required 3. Is lighting such that maintenance task can be done properly? 4. noise level to avoid distraction? Where applicable, noise protection equipment. 5. specific environmental conditions observed? Doküman No: SHGM.UED.26005653.FR.206WSM Revizyon No – Tarihi: 00 – 00/00/0000 Works in progress: check components are listed in the approved Capability List Capability list available in the workshop and updated Sample check for correct management of components on-wing maintenance All year protection from weather/dust? Fire protection? Area to study maintenance instructions and complete maintenance records? Sample check work bench for absence of uncontrolled materials stored by maintenance staff Sufficient office room available to carry out assigned tasks? Standards of working conditions (light, noise, temperature, dust)? Management of grease dispensers to avoid mixture of grease types. Fire protection devices available/serviceable? Availability of eye washers? Procedures for suspension of work? Waste process? Is the workshop linked to the relevant computerised information and transmission system (maintenance data, materials requests, etc.) Page 1 of 7 Status AMO Customised checks yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable Page completed SİVİL HAVACILIK GENEL MÜDÜRLÜĞÜ Organisation: SHY-145 – Workshop Cx Rating Audit Check List Audit date: Auditor: Nr Ref Audit item 5 145.A.25(d) Verify House-keeping standards Auditor guidelines Verify workshop materials storage facilities Materials Storage 6 145.A.25(d) Tools Storage 7 145.A.25(d) Verify workshop tools storage facilities Doküman No: SHGM.UED.26005653.FR.206WSM Revizyon No – Tarihi: 00 – 00/00/0000 Metal to Metal contact avoided Serviceable and unserviceable materials segregation Is every aeronautical component or material traced and identified Unsalvageable parts identified, segregated and mutilated Fluid dispensing cans and servicing units shall be identified, maintained and secured to prevent contamination Only for materials to be used in the course of maintenance ESD protection for electrical items (wrist strips tested before using) Are the aircraft components and materials stored in environments which ensure their integrity (using racks, shelves, packing, etc.)? Traceability materials to the certificates Evidence of receiving inspection performed Sample Check of quantities for correct management of batches Consumable materials identified and within due date Flammable materials stored in fire proof shelf Availability of a list of tools stored in the workshop; Sample check of tools identified as expired in the information system (location labelled, tools identified being on calibration in the list) Check tools out for works (location identified) Verify that all tools locations are either with the tool or appropriately labelled. Sample check available tools for due date and cross check consistency on information system (P/N, S/N, location due date) Page 2 of 7 Status AMO Customised checks yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable Page completed SİVİL HAVACILIK GENEL MÜDÜRLÜĞÜ Organisation: SHY-145 – Workshop Cx Rating Audit Check List Audit date: Auditor: Nr Ref Audit item 8 145.A.30 (e) Work Processing Verify competence of workshop personnel Auditor guidelines 145.A.45 (e) Work Processing Is there a common work card system to be used? In addition, does the organisation either transcribe accurately the maintenance data onto such work cards or make precise reference to the maintenance task? Are work cards that are computer generated subject to safeguards against unauthorised alteration and a back-up electronic database which is updated within 24 hours of any entry made to the main electronic database? 9 145.A.30 (f) NDT Verify NDT processes in the workshop Doküman No: SHGM.UED.26005653.FR.206WSM Revizyon No – Tarihi: 00 – 00/00/0000 Work in progress sample check: Clear work order available Access to applicable Maintenance data Access and understanding of capability list limitations Understanding of personal authorisation limitations (is personnel able to show the personal authorisation on request?) Personnel training on the specific component (family) on which is working Are complex maintenance tasks transcribed onto the work cards or worksheets and subdivided into clear stages? Is a common work card system (ex. Workshop report) used across a complete product line? Is the work order mentioned on the Jobcards? Are records of the work following a chronological order (disassembly, cleaning, inspection, assembly, test?) Are bench test reports attached retained in the work pack Are material traceability tags attached retained in the work pack sign-off (group tasks, hand corrections, personnel authorisation to sign-off tasks, completion date, additional inspection, supervised work, multi-skill tasks) Is it possible for the CS staff to verify that each step is signed-off by authorised staff (ex stamp register available) Dimensional information recorded Only allowed to establish methods that deviate from TC data when TC data expressly allows NDT tooling available and serviceable Personnel qualified to the appropriate NDT level for the work done NDT tasks clearly identified in the job cards/work cycles/non routing works Page 3 of 7 Status AMO Customised checks yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable Page completed SİVİL HAVACILIK GENEL MÜDÜRLÜĞÜ Organisation: SHY-145 – Workshop Cx Rating Audit Check List Audit date: 12 13 Verify any other specialised task in the workshop 145.A.35 (a) CS Competence 11 Audit item 145.A.35 (b)(k)(l) C.A. iaw AML 10 Ref 145.A.40 (a) Special Tools available Nr 145.A.30 (f) Specialised services Auditor: Auditor guidelines Comply Not audited Not applicable a- Issue of certification authorisation. c- Can certifying staff produce their certification authorisation to any authorised person within 24 hours? Are the necessary tools and equipment to perform the approved scope of work available? 1. use of tools required by manufacturer or alternate tools 2. Are equipment and tools permanently available (except for equipment infrequently used) Doküman No: SHGM.UED.26005653.FR.206WSM Revizyon No – Tarihi: 00 – 00/00/0000 AMO Customised checks yes no Has the organisation ensured that certifying staff have an adequate understanding of the relevant components to be maintained together with the associated organisation procedures? b- Does the organisation provide certifying staff with a copy of their certification authorisation in either a documented or electronic format? Status Understanding of certifying staff responsabilities Understanding of English language knowledge of the product to be released knowledge of MOE procedures Verify compliance of certification authorisation compliance with the product released/to be released to service Is the CS listed in the CS list with the appropriate privileges? Understanding of personal certification authorisations limitation Understanding of organisation EASA Part 145 approval limitations CA issued by the QM CS aged 21 years or more Sample check availability of special tools listed in the CMM. Use of alternate tools iaw 145.A.45.(d) where CMM do not allow equivalent tools. Equivalency of tools formally declared (when equivalent tools are allowed by CMM). Tools/benches locally manufactured only iaw a procedure in the MOE ( and Manufacturer/drawing instructions available) Verify test benches (compliance with CMM requirements, availability of a maintenance schedule for servicing, measuring tools calibrated and listed in the control register) Are toolboxes assigned to each individual with a list showing tools being inside? Page 4 of 7 yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable Page completed SİVİL HAVACILIK GENEL MÜDÜRLÜĞÜ Organisation: SHY-145 – Workshop Cx Rating Audit Check List Audit date: Auditor: Nr Ref Audit item Are the necessary materials to perform the approved scope of work available? Auditor guidelines 16 145.A.42 (c) 15 145.A.45 (a) 14 145.A.40 (a) materials available Is a restricted range of parts to be used in the course of undergoing work within its own facilities fabricated by the organisation? Are procedures and limitations identified in the exposition? Does the organisation hold and use applicable current maintenance data in the performance of maintenance? In the case of maintenance data provided by an operator or customer, does the organisation hold such data when the work is in progress? Is there a detailed procedure in the MOE? Verify that fabricated parts are not for onward sale, not to pattern, inspection stage, record retention, part marking(iaw Part 21). Verify workshop local library, if any: Is there a system in place to identify the current revision of all applicable Maintenance data? (ex. Availability of a list of Maintenance data hold together with revision date) Where applicable, are there sufficient computers readers? Maintenance data available in close proximity of workshop Sample check for correct revision status Cross check availability of maintenance data iaw approved capability list Is a current copy of the MOE accessible to any person performing or certifying works? 17 145.A.45 (c) Notification of inaccurate, incomplete or ambiguous procedure to the author of the maintenance data? Doküman No: SHGM.UED.26005653.FR.206WSM Revizyon No – Tarihi: 00 – 00/00/0000 Check CMM cleaning chapter for products availability Check CMM assembly chapter for availability of consumable materials (sealants, o-rings, etc.) Use of equivalent chemical materials only iaw a procedure to establish equivalency . The use of a different consumable material can be considered a modification requiring DOA approval. (ex. Use of a grease for LGD strut different from the one required by CMM). Management of standard parts removed and reinstalled on the product (check CMM to verify that any inspections requirements is met and declared in the workshop report) Is maintenance personnel aware of this procedure? Page 5 of 7 Status AMO Customised checks yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable Page completed SİVİL HAVACILIK GENEL MÜDÜRLÜĞÜ Organisation: SHY-145 – Workshop Cx Rating Audit Check List Audit date: Auditor: 18 Ref 145.A.45 (d) Nr Audit item Does the organisation only modify maintenance instructions in accordance with a procedure specified in the maintenance organisation's exposition? Auditor guidelines 20 21 22 145.A.50 (d) 145.A.47 (c) 145.A.65 (b) 19 145.A.60 Is the Occurrence reporting procedure known to maintenance staff? Is there a repair procedure for damage assessment and for modifications and repairs using data approved by the Agency or by an approved Part-21 design organisation, as appropriate? Management of hand over the continuation or completion of maintenance tasks for reasons of a shift or personnel changeover Is there a procedure in the MOE (components maintained for internal use) to issue CRS for components on internal documents? Doküman No: SHGM.UED.26005653.FR.206WSM Revizyon No – Tarihi: 00 – 00/00/0000 Verify proper use of Modified maintenance data: Quality Manager to approve modified maintenance instruction or delegate another person iaw MOE procedure? TCDS holder informed? Only used for; more efficient but same intent, when TCDS data is in error, for use of alternative tooling / equipment? note: do not apply to maintenance instructions linked to CDCCL (airworthiness limitations to be approved in accordance with Part-21) Status AMO Customised checks yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable Verify DOA approval on any repair which is outside the CMM allowed repairs Does the handover ensure the effective communication of incomplete works? Is the handover formalised, and is there sufficient time and location available? Verify that CRS is signed by authorised certifying staff all the requirements for the issue of a CRS are met and CRS statement comply with 145.A.50 Page 6 of 7 yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable yes no Comply Not audited Not applicable Page completed SİVİL HAVACILIK GENEL MÜDÜRLÜĞÜ Organisation: SHY-145 – Workshop Cx Rating Audit Check List Audit date: Auditor: 23 Ref 145.A.55 (a) Nr Audit item Does the organisation record all details of maintenance work carried out. Does the organisation retain records necessary to prove that all requirements have been met for issuance of the certificate of release to service, including subcontractor's release documents? Auditor guidelines Doküman No: SHGM.UED.26005653.FR.206WSM Revizyon No – Tarihi: 00 – 00/00/0000 Is the workshop report attached to the EASA Form 1 for component maintenance? Is Form 1 completed in English? Records secure, easily retrievable, comprehensive and legible? Contains details of serialised components? Computer systems backed-up at least every 24 hours? Computer systems have security safeguards? Subcontractor documents recorded? Page 7 of 7 Status AMO Customised checks yes no Comply Not audited Not applicable Page completed
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