 Honeywell.com
2015 Honeywell Channel Partner Conference - EMEA
Wireless Applications and Positioning
Phil Ng & Kamlesh Darak, Honeywell
1
Document control number
Honeywell Proprietary
Applications And Features
• Introduction
• Wellhead Monitoring
Long battery life and flexibility
• Tank Farms
Redundancy and flexibility
• Gas Detection
Duo-casting and fast updater
• Pipe Lines
Antenna options
• Vibration
Gateway client interface
• Steam Trap
Broad application support
• Summary
2
© 2015 Honeywell International All Rights Reserved
Introduction: Applications And Features
• We know how the system works and that it works
better
‒ Backbone architecture
‒ Transmitter routing flexibility
‒ Longer battery life
• Use these features and functionality of the system to
sell it!
• Let’s look at some specific applications and how the
features apply
3
© 2015 Honeywell International All Rights Reserved
1. Wireless Wellhead Monitoring
Backhaul Network
FDAP
• RTU2010 with
wireless I/O
• Powerful process
control environment
• Non wireless AO / DO
• Comm interfaces to
MPFM, ESP,
downhole gauge,
solar panel
4
© 2015 Honeywell International All Rights Reserved
Wireless Wellhead Monitoring
Master Well
Combined
Wells
FDAP
RTU2020
with
Wireless
I/O
Well #3
Well #1
Well #2
5
© 2015 Honeywell International All Rights Reserved
2. Tank Farms - Challenges
Tank Farms offer multiple opportunities to incorporate
wireless technology
6
Tank
Tank
gauging
gauging
Overfill
Overfill
alarming
alarming
Process
Process
monitoring
monitoring
Floating
Floating roof
roof
monitoring
monitoring
© 2015 Honeywell International All Rights Reserved
Wireless For Tank Gauging
7
SmartRadar FlexLine
Wireless Field Interface
Suitable for custody transfer (W&M
approved)
– Meshing capability
– Seamless integration with Entis
Pro / Engauge / CIU
– Highest accuracy over 75m
(250 feet)
– Also transmits other local tank
measurements over ISA100
Wireless
– Software upgrade over the air
– Provisioning over the air
Connects existing gauging
equipment to ISA100 Wireless
network
– Zone1 capable hub
– Support for 854, 97x, 873, 811
GPU, 877 indicator
– Seamless integration with Entis
Pro / Engauge / CIU
– Freedom of selecting appropriate
gauge (radar or servo)
© 2015 Honeywell International All Rights Reserved
Tank Farms - Flexibility
 Tanks can be monitored using Honeywell Enraf FlexLine gauges or
ISA100 wireless transmitters
 A single system can accommodate different needs
 Both FDAPs and transmitters can be Class1/Div1 if required
8
© 2015 Honeywell International All Rights Reserved
Tank Farms - Redundancy
• Wireless transmitters provide a truly redundant
communication path that doesn’t share power, cable tray,
or mounting location with the wired transmitter
9
© 2015 Honeywell International All Rights Reserved
3. Gas Detection
• OneWireless adapter can
be used with HART
enabled sensors like the
Honeywell Analytics XNX
• Any fixed or portable gas
detection device with a
4-20 mA output can use a
universal I/O transmitter
4-20mA
10
© 2015 Honeywell International All Rights Reserved
Gas Detection
1 second updates rates system wide ensures the fastest
notification time for an event decreasing exposure and
response time
11
© 2015 Honeywell International All Rights Reserved
Gas Detection
Duo-casting and a strong mesh allow for redundant path
creation and no lost alarms in the event of FDAP failure
12
© 2015 Honeywell International All Rights Reserved
Premier LNG Producer – Area Warning System
Customer
Premier integrated LNG producer with reputation for
being a safe and reliable supplier.
World-class facilities for the extraction, processing,
liquefaction and storage of gas.
Oversees and manages all the operations associated
with multiple LNG trains and gas production facilities.
Driver
Ensure personnel safety and easy evacuation of the
administrative-area buildings should a toxic gas leak
occur.
Solution Desired
An area warning system with ability to generate audiovisual alarms alerting personnel in the administration
area of the plant of any gas leaks.
13
© 2015 Honeywell International All Rights Reserved
Three Second Challenge
The system needs to consistently realize an activation time
from the
‒ toxic gas detectors to
‒ gas analyzer to
‒ the system panel, through several converters, to
3 seconds
‒ the RTU acting as MODBUS master to
‒ the Wireless Device Manager and then out to
‒ the XYR 6000 Universal I/O wireless transmitters to
‒ the horn and alarm beacons
Requirement - activation time of 3 seconds with the horns
and beacons activating simultaneously.
14
© 2015 Honeywell International All Rights Reserved
ISA100 Wireless Field Device
Remote antenna
Honeywell XYR 6000
Universal I/O wireless
transmitter featuring
both DI and DO
“…requirement for the end to end cycle of the
moment of detection of fire and gas until the
moment of activation of the sounders and beacons,
as well as with absence of line power.”
15
© 2015 Honeywell International All Rights Reserved
4. Pipelines
• Some pipeline challenges include
line of sight issues, elevation
changes, and distance between
power sources
• We can overcome these challenges
with wireless by:
‒ Using directional antennae to
achieve longer distances between
devices
‒ Using transmitter routing to
overcome line of site issues created
by elevation changes or the
curvature of the pipeline route
16
© 2015 Honeywell International All Rights Reserved
FDAP Distance With Omni
• Using the 8dBi Omni antennae option for the FDAP, the
distance is 1.5 miles (2.4 km) at -66 dBm
17
© 2015 Honeywell International All Rights Reserved
Transmitter Distance With Remote Omni
Transmitter to Transmitter with the 8dBi remote Omni we
get 1 mile (1.6 km)
18
© 2015 Honeywell International All Rights Reserved
Example
Using 8dB remote antennae assuming good line of sight
1.2 Miles (1.9 km)
1 Mile (1.6 km)
19
1 Mile (1.6 km)
© 2015 Honeywell International All Rights Reserved
5. Vibration
• Rotating equipment failure is one of the main causes of
plant downtime
• As much as 90 percent of rotating assets in industrial
plants are not instrumented due to the high cost of wiring
vibration monitoring systems. Instead, these assets are
checked manually.
• We have a solution that is cost effective, easy to deploy
and provides timely assessments of rotating assets via
regular equipment status reports. This solution is another
enabler for our customers to install the OneWireless
infrastructure.
20
© 2015 Honeywell International All Rights Reserved
ISA100 Wireless Compliant Vibration Solution
• The OneWireless Vibration Solution provides everything
necessary to capture and analyze the condition of plant
assets. It consists of following key components:
‒ SKF Wireless Vibration Transmitter which is ISA 100 Wireless
compliant
‒ OneWireless infrastructure
‒ SKF @ptitude Analyst software, and associated wireless and
reliability services
• Customers can improve asset availability thanks to realtime monitoring resulting in a 30%, or more, reduction in
maintenance costs
‒ Wireless reduces workforce exposure to remote, hazardous, and
tough-to-reach locations for gathering vibration data
21
© 2015 Honeywell International All Rights Reserved
The Gateway Client Interface
The tunneling feature allows the SKF software to provide
full spectrum vibration data giving a much earlier indication
of failure.
22
© 2015 Honeywell International All Rights Reserved
6. Wireless Steam Trap Monitoring
Spirax Sarco STAPS
ISA100 Wireless
Experion Station
Wireless Device
Manager
23
• Accurate and rapid leak
detection
• Accurate diagostic algorithm
o Trap performance
o Steam loss data
• Lower installation costs
• Long-life battery
• Robust construction
© 2015 Honeywell International All Rights Reserved
Additional ISA100 Wireless Products
Company
Key Products
Armstrong
Azbil
CDS
Centero
COSASCO
Eltav
Flowserve
GE Bently
Nevada
Murata
HIKOB
New Cosmos
Nexcom
Riken Keiki
Scott Safety
SKF
Spirax Sarco
TLV
Yokogawa
Steam Trap Monitors
Control Valves
ISA100 Wireless SDK, Disposable satellite sensors
ISA100 Wireless SDK, integration support, test kits
Corrosion Sensors
Manual Valve position sensor
Control Valve, position sensor
Vibration monitoring
ISA100 Wireless modules and infrastructure devices
Sensors and Data Acquisition for Roads & Civil Projects
Gas Detection Systems
Infrastructure Devices, Gateways, Access Points, Routers
Gas Detection Systems
Gas Detection Systems
Bearings and Asset Monitoring – vibration monitoring
Boiler controls, steam traps, valves
Steam Ttrap and valves
Universal Antenna, Modbus, HART and, Profibus Adaptors
http://www.isa100wci.org/en-US/End-User-Resources/ProductPortfolio
24
© 2015 Honeywell International All Rights Reserved
Summary
• Wireless technology as a whole is gaining momentum all
the time
• The more users realize that wireless is the way they want
to go, the more important it is to be able to explain why we
are the best solution on the market
• Understanding the features and functionality of the
OneWireless system is what puts above the competition
and lets us sell a solution not just hardware
• Know how the advantages translate to the particular
vertical or exact customer we are talking to and how it will
help solve there specific problem
25
© 2015 Honeywell International All Rights Reserved
Remember the Backbone
• The backbone architecture is the most important thing that
sets us apart!
• This is the reason for all of the things that we do better.
The Dome of Coverage!
26
© 2015 Honeywell International All Rights Reserved
 Honeywell.com
2015 Honeywell Channel Partner Conference - EMEA
Questions?
27
Document control number
Honeywell Proprietary