ARICA PIVOT SHOWER DOORS 1. BEFORE YOU BEGIN HOW TO USE THESE INSTRUCTIONS Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. Follow the sections that pertain to your particular installation. This will help you avoid costly mistakes. In addition to proper installation, read all operating and safety instructions. All information in these instructions is based on the latest product information available at the time of publication. Kohler Co. reserves the right to make changes in product characteristics, packaging, or availability at any time without notice. These instructions contain important care, cleaning, and warranty information – please leave instructions for the consumer. SPECIFICATIONS TOOLS AND MATERIALS REQUIRED K-705010: 22” - 24” W x 72” H Conventional woodworking tools K-705011: 24” - 26” W x 72” H Utility knife K-705012: 26” - 28” W x 72” H Measuring tape K-705013: 28” - 30” W x 72” H Level K-705014: 30” - 32” W x 72” H Pencil K-705015: 32” - 34” W x 72” H Safety glasses K-705016: 34” - 36” W x 72” H Screwdriver - Flat Caulking gun K-705020: 22” - 24” W x 65-1/2” H Masking tape K-705021: 24” - 26” W x 65-1/2” H Silicone Sealant (RTV) K-705022: 26” - 28” W x 65-1/2” H 3/16” Hex wrench K-705023: 28” - 30” W x 65-1/2” H K-705024: 30” - 32” W x 65-1/2” H OPTIONAL TOOLS K-705025: 32” - 34” W x 65-1/2” H K-705026: 34” - 36” W x 65-1/2” H For Installation with Wall Mounting Screws and Anchors Center punch Hammer Screwdriver - Phillips Electric drill Drill bit - 5/16” Masonry bit for ceramic tile - 5/16” PREPARATION Before starting the installation, lay out and identify all the parts. Use the exploded view illustration on the following page for reference. CAUTION: Risk of injury or product damage. Tempered glass cannot be cut. NOTE: 116895-2-AB For ease of installation, two people should install shower door. 2000 Kohler Co. 2. PARTS IDENTIFICATION Bubble Seal Wall Jamb Expander Jamb Decorative Pivot Cover Capscrew Pivot Insert Nut Plate O-Ring Frame Cover/ Door Seal Glass Spacer O-Ring Decorative Pivot Cover Bubble Seal Adjustment Screw Pivot Setscrew Inside Door Handle Glass Insert Outside Door Handle Adjustment Screw Glass Insert Logo Door Frame Adjustment Screw Glass Panel O-Ring Pivot Pivot Body Glass Spacer Capscrew Pivot Insert Decorative Pivot Cover Nut Plate O-Ring Decorative Pivot Cover Drip Rail Insert 116895-2-AB Drip Rail Frame Cover/ Door Seal 2 Expander Wall Jamb Jamb Kohler Co., Kohler, WI 3. INSTALLATION A. DETERMINE LEFT SIDE OR RIGHT SIDE PIVOT Determine whether the door will pivot on the left or the right side. Make certain that the door path is free of obstructions. To convert between a left-hand or right-hand door, turn the door upside down. All of the following illustrations are for a right pivot door (panel swings open toward the right). Left Pivot Pivot Body B. REMOVE GLASS PANEL FROM FRAME NOTE: Right Pivot Capscrew Two people should perform installation steps. After determining if door is left or right side pivot, carefully lean door upright against a solid surface. Nut Plate While supporting the glass panel, unscrew the top capscrew with 3/16” hex wrench, and remove the pivot insert, glass spacer and nut plate. The top pivot remains inserted in the pivot body attached to the frame. Top Pivot Glass Spacer Pivot Insert Carefully tilt the glass panel in and lift out of the bottom pivot body - the bottom pivot will remain attached to the glass panel. Using care, place glass panel out of way of installation on a clean and non-abrasive surface (such as a drop cloth) to prevent damage. Do not set glass panel on its corners. Kohler Co., Kohler, WI 3 116895-2-AB C. REMOVE FRAME COVERS/DOOR SEALS AND CUT BUBBLE SEAL Bubble Seal Trim in 4 places Snap the frame cover/door seal out of each expander jamb. Set aside for later re-installation. At this time, trim bubble seals (inserted in wall jambs) even with door frame height. Wall Jamb Expander Jamb Wall Jamb Frame Cover/ Door Seal D. MEASURE SHOWER OPENING WIDTH Measure shower opening width at a minimum of three locations, starting at the bottom. Note the dimension that is most narrow. NOTE: If a steel tape is used, be sure to add the width of the case to the measurement. NOTE: The bottom of the door frame should not be more than 1/8” out of level over the entire width of the door. Shim if necessary. 116895-2-AB 4 Kohler Co., Kohler, WI E. ADJUST DOOR FRAME WIDTH FOR INSTALLATION 3/8” Adjust the door frame 3/8” less than the narrowest dimension taken in the previous step. Alternate turning the six adjustment screws evenly on both sides to increase or decrease the door frame width. Turning the screws counterclockwise increases door frame width. Turning the screws clockwise decreases the width of the frame. Adjustment Screw Rotation F. INSTALL DOOR FRAME INTO SHOWER OPENING The following installation is for compression-fit installation of the door frame; if optional wall mounting screw installation is desired, refer to step G. for Optional Installation with Wall Mounting Screws. Place the door frame into the shower opening. Adjust the top and bottom adjustment screws counterclockwise until the full length of all the bubble seals are compressed against the shower wall. Use a level while adjusting to insure that the door is plumb and square. CAUTION: Risk of product damage. Do not overtighten adjustment screws. After the door frame is installed into the shower opening, adjust the middle adjustment screws, being careful not to overtighten as this may cause the frame to bow. Be sure the door frame is square on all sides of the door. Kohler Co., Kohler, WI 5 116895-2-AB G. OPTIONAL INSTALLATION WITH WALL MOUNTING SCREWS CAUTION: Risk of injury. Wear Safety Glasses. The following steps explain installing wall jambs using hollow wall anchors. After adjusting the door frame, mark the three hole locations through the locator holes in each wall jamb and expander jamb. From the outside of the shower, mark the location of the wall jambs and bottom frame of the door. Mark Hole Locations Remove the door frame and lightly center punch the three hole locations on each wall. On ceramic tile, use a center punch to nick the surface glaze. Tap the punch lightly with a hammer so as not to crack the tile. Drill all six holes into the wall with a 5/16” drill bit. Use a 5/16” masonry bit for ceramic tile. After drilling holes, thoroughly clean the shower floor ledge and wall. Insert the hollow wall anchors into all three 5/16” drilled holes. Repeat the procedure for the other side. Install Screws into Wall Anchors Install the door frame in the shower opening and align the locator holes with the location marks. Adjust the door frame as noted in the previous step. Install three #8-18 x 2-1/2” panhead screws through each expander jamb and wall jamb into the installed anchors in wall. Adjust and Level Door Frame H. RE-INSTALL GLASS PANEL Insert the bottom pivot into the bottom pivot body of the door frame and hold level. Re-assemble top pivot to top pivot body, insert glass spacer into glass panel, insert capscrew through glass spacer, re-attach nut plate and thread capscrew into pivot insert. Make small adjustments for squareness by shifting glass panel and re-positioning until level. After final adjustments have been made, hand-tighten capscrew. 116895-2-AB 6 Kohler Co., Kohler, WI I. INSTALL HANDLES TO GLASS PANEL Inside Door Handle Thread the 5/16-18 x 1-1/4” setscrew securely into the inside door handle (round face). Slide one of the glass inserts onto the setscrew with the flat side towards the handle and place setscrew and glass insert into hole of glass panel. 5/16-18 x 1-1/4” Setscrew Slide the remaining glass insert over opposite end of the setscrew (with raised side towards glass) and thread on the outside handle until secure. Outside Door Handle Remove the paper backing from the logo and apply to the outside door handle (flat face). Glass Insert Glass Insert Logo J. FRAME COVER/DOOR SEAL INSTALLATION Pivot Side: Install the frame cover/door seal into the expander jamb channel with the leg of the cover towards the outside (dry side) of the shower. Strike Side: Install the frame cover/door seal into the expander jamb channel with the leg of the cover towards the inside (wet side) of the shower. NOTE: Make any final adjustments by adjusting the center adjustment screws (loosen/tighten) so the door panel will close firmly against the frame covers/door seals. Refer to page 5, Adjust Door Frame Width, for adjustment procedure. Frame covers will need to be removed to gain access to the adjustment screws. Frame Cover/Door Seal Kohler Co., Kohler, WI 7 116895-2-AB K. ATTACH DECORATIVE PIVOT COVERS Decorative Pivot Assembly Pivot Cover Place one of the O-rings into the groove located on the capscrew of the top pivot assembly. Place another O-ring in the pivot insert groove on the opposite side of the glass panel. Dampen O-ring slightly and push a decorative pivot cover into place on both sides. Repeat procedure for bottom pivot assembly. O-Ring Groove Decorative Pivot Cover L. INSTALL DRIP RAIL AND INSERT The drip rail base should be on the bottom of the glass panel with the flat side towards the inside (wet side) of the shower. If the drip rail is currently located at the top of the glass panel, slide off both pieces and push onto the bottom of the glass panel. Slide the drip rail insert into the longer drip rail base, through the length of base and into the smaller drip rail base. Position insert cut-out around the edge of the decorative pivot cover installed on the door panel. Drip Rail Insert Align each end of the drip rail insert with the ends of the drip rail base and trim excess from each end. Drip Rail Base M. SEALING Thoroughly clean all dust, dirt and grease from the bottom frame and shower ledge surfaces to be sealed. Make sure surfaces are dry. CAUTION: Risk of product damage. Apply silicone sealant around the outside of the door only. Sealant applied to the inside of the door will cause leakage and damage. Carefully apply a bead of silicone sealant around the outside (dry side) of door where: 1) Bottom frame meets the shower ledge. 2) Wall jambs meet the shower walls. 116895-2-AB 8 Kohler Co., Kohler, WI 4. IMPORTANT CONSUMER INFORMATION CONSUMER RESPONSIBILITIES Your Kohler Shower Door will remain beautiful if you take care of it. It is recommended that you replace seals, when they show signs of wear, yellowing, or are not watertight. Refer to the exploded parts page for Kohler Service Parts. Water conditions in various parts of the country will determine any extra cleaning attention you may have to give your new shower door. A simple routine of daily care will keep your shower enclosure looking like new. Kohler Co. does not recommend the use of harsh abrasive cleansers on any of its products. Harsh cleansers will damage the metal or glass finish on your shower door. REQUESTING SERVICE LIMITED ONE-YEAR WARRANTY Please take a moment to familiarize yourself with the Kohler Warranty, its benefits, and limitations. Kohler Co. and its distributors support you with one of the largest Service Networks of its type. Here’s what you need to do if you require service: Kohler plumbing fixtures and fittings are warranted free of manufacturing defects. FIRST: Kohler Co. will, at its election, repair, replace, or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one year after installation. Kohler Co. is not responsible for installation or removal costs. Contact the dealer or contractor who sold and installed the product. They should be able to solve any problems you may have. To obtain warranty service, contact Kohler Co. either through your Dealer or Plumbing Contractor, or by writing Kohler Co., Attn: Customer Service Department, 444 Highland Drive, Kohler, WI 53044 USA, or by calling 1-800-4-KOHLER from within the USA. SECOND: If your dealer or contractor cannot solve the problem, they will contact or supply you with the name of the local Kohler Distributor and the: KOHLER TECHNICAL SPECIALIST THIRD: Implied warranties, including that of merchantability or fitness for a particular purpose, are expressly limited in duration to the duration of this warranty. Kohler Co. disclaims any liability for special, incidental, or consequential damages. If you are unable to obtain warranty service through either your contractor or Kohler Co. distributor, please write us directly at Kohler Co., Attn.: Customer Service Department, Kohler, WI 53044 U.S.A. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of special, incidental, or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state. FOURTH: Include all pertinent information regarding your claim, including a complete description of the product, model numbers, colors, finishes, and the date the product was installed. Include a description of the problem, and a photocopy of your invoice for the products involved. Also give us the name of the contractor and distributor. This limited warranty provides specific legal rights as they apply within the USA, and other rights may be available, but may vary from country to country. This is our exclusive written warranty. KOHLER CO., KOHLER, WISCONSIN 53044 Kohler Co., Kohler, WI 9 116895-2-AB 116895-2-AB 10 Kohler Co., Kohler, WI Kohler Co., Kohler, WI 11 116895-2-AB 116895-2-AB 12 Kohler Co., Kohler, WI
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