Multi-Leaf Damper Models HKP / HKU Ferdinand Schad KG Steigstraße 25-27 D-78600 Kolbingen Telefon 0 74 63 - 980 - 0 Fax 0 74 63 - 980 - 200 [email protected] www.schako.de Multi-Leaf Damper Models HKP / HKU Contents Description ........................................................................................................................................ 3 Mounting instructions ................................................................................................................................................................ 3 Construction .............................................................................................................................................................................. 3 Model ......................................................................................................................................................................................... 4 Accessories ................................................................................................................................................................................ 4 Cleaning of stainless steel models ............................................................................................................................................. 4 Models and dimensions ......................................................................................................................... 5 Dimensions ................................................................................................................................................................................ 5 Dimensions of accessories ........................................................................................................................................................ 8 Technical data .................................................................................................................................. 11 Volumetric flow range .............................................................................................................................................................. 11 Pressure loss and noise level ................................................................................................................................................... 11 Selection actuator / cylinder ..................................................................................................................................................... 12 Legend ........................................................................................................................................... 14 Order details .................................................................................................................................... 15 Specification texts .............................................................................................................................. 16 08/10 - 2 Construction subject to change. Version: 03.02.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Description Mounting instructions Application range Multi-leaf damper types HKP and HKU can be used in air-conditioning and ventilation systems as control, throttle or shut-off dampers to control pressure and volumetric flow. The flow-favouring blades are adjusted together, rotating in opposite directions, via external plastic gear wheels. The external arrangement of the gears has the advantage that, in comparison with internally arranged gears exposed to the air flow, they do not become dirty that quickly. A cover plate protects the gear wheels from outside dirt and reduces the personal accident danger during assembly or maintenance. The multi-leaf damper types HKP and HKU are suitable for a maximum pressure of up to 1000 Pa. For maintenance, service, retrofitting, etc., inspection openings in sufficient number and size must be provided on-site. Shaft extension Threaded bolt Housing leakage according to DIN EN 1751, class B, at a duct pressure of up to 1000 Pa. Adjustment The multi-leaf dampers types HKP and HKU can be adjusted either manually, electrically or pneumatically. Temperature resistance HKP: HKU: HKU 180-K Gear wheels: temperature-resistant to a max. of +80°C temperature-resistant to a max. of +100°C temperature-resistant to a max. of +120°C temperature-resistant to a max. of +100°C with electric actuator: -20°C < permissible ambient temperature < +50°C with pneumatic servo cylinder: -5°C < permissible ambient temperature < +60°C Installation information The multi-leaf dampers must not be tilted during installation. This could lead to problems with the adjusting mechanism or cause leakage. It is recommended mounting the multi-leaf dampers while closed. To screw the multi-leaf damper to the duct, the cover plate on the drive side can be simply dismounted by loosening the Parker screw. After the multi-leaf damper has been screwed in, the cover plate must be replaced. To do this, the plate is attached to the housing by means of the lugs, screwed down and the lugs on the screw side are folded down. Please note The order number is always written on the topside on the multileaf damper. Push adjusting lever with shaft extension on to threaded bolt and fasten it with nuts. The adjusting lever or actuator is fitted on the same side as the gear wheel. If there is an odd number of blades, the actuating lever / actuator must be mounted on the central blade. If there is an even number of blades it must be mounted on one of the two central blades. To fit the adjusting lever / actuator, the shaft extension inserted on the 14 mm bolt must be used. Construction - Hollow-body blades - Block adjustment in opposite directions - Galvanised sheet steel - Stainless steel 1.4301 (V2A) (H=100 not possible) - Bearing HKP - Plastic bearing - Bearing HKU - Sintered bearing - Brass bearing (only H = 100) - Frame - Profiled sheet steel galvanised 1.5 mm, dimensionally stable - Stainless steel 1.4301 (V2A) (H=100 not possible) - with profile connection frame - with frame bores (at an extra charge): on one side (-RB1) - with frame bore (at at an extra charge): on two sides (RB2) - Frame depth = 180 mm (standard) - Frame depth = 200 mm (at an extra charge) - Gear wheels - Plastic, externally fitted, on one side 08/10 - 3 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Model Cleaning of stainless steel models HKP HKU HKU 180-K Attention! We would like to point out that for cleaning stainless steel models, only suitable cleaning materials may be used! - with plastic bearing - with sintered bearing - with brass bearing (only H = 100 available) Accessories - Add-on parts - Mounting frame 35/35/4 with riveted wall anchor (-ER) - Flat-steel counter frame 33/5 (-FG) - Angular steel counter frame 30/30/3 (-WG) - Locking device (-FV) - Extended driving axle (-VA) only available with bearing block (at an extra charge) - Bearing block (-LB) - Electric actuator, 2/3-point - 5 Nm, 24 V AC/DC (-E1) / 230 V AC (-E2) - 10 Nm, 24 V AC/DC (-E3) / 230 V AC (-E4) - 20 Nm, 24 V AC/DC (-E5) / 230 V AC (-E6) - Electric actuator with spring return - 4 Nm, 24 V AC/DC (-E21) / 230 V AC (-E20), currentless OPEN - 4 Nm, 24 V AC/DC (-E21) / 230 V AC (-E20), currentless CLOSED - 10 Nm, 24 V AC/DC (-E27) / 230 V AC (-E29), currentless OPEN - 10 Nm, 24 V AC/DC (-E27) / 230 V AC (-E29), currentless CLOSED - 20 Nm, 24 V AC/DC (-E25) / 230 V AC (-E24), currentless OPEN - 20 Nm, 24 V AC/DC (-E25) / 230 V AC (-E24), currentless CLOSED - Electric actuator 0-10 V (continuous) - 5 Nm, 24 V AC/DC (-E12) / 230 V AC (-E16) - 10 Nm, 24 V AC/DC (-E13) / 230 V AC (-E17) - 20 Nm, 24 V AC/DC (-E14) / 230 V AC (-E18) - Electric actuator with integrated limit switches - 2 limit switches "CLOSED" and "OPEN" (-IS2) - Limit switch - "CLOSED" (-ES1Z) - "OPEN" (-ES1A) - 2 limit switches, "CLOSED" and "OPEN" (-ES2) - 1 NC / 1 NO contact, standard configuration (-ES1M) - 1 NC / 1 NO contact, explosion-protected model (-ES1Ex) - Pneumatic servo cylinder, only possible in connection with bearing block (at an extra charge) - Piston force 295 N (supply) / 247 N (return), 6 bar, double-acting (-P1) - Piston force 753 N (supply) / 633 N (return), 6 bar, double-acting (-P2) Note: The gear wheels consists of the plastic PA6. The plastic PA 6 has the property of changing its dimensions as a function of the relative humidity. The gear wheels have been pre-conditioned for a standard climate of 23°C and a relative humidity of 50%. If the gear wheels are exposed permanently to a relative humidity of more than 60% over a longer period, the damper may run sluggishly. At a permanent relative humidity of under 40%, the gear wheels shrink, and the gear play may become too large. If the multi-leaf dampers are to be used in rooms in which the relative humidity is permanently <40% / >60%, we recommend using stainless steel gear wheels made of V2A (1.4301) instead of the plastic ones. Extra charge on request. Attention! When using linkage adjustment (upon request) instead of adjustment by means of external gear wheels, the force required for adjustment is twice as high as with gear wheel adjustment. 08/10 - 4 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Models and dimensions Dimensions HKP (with plastic bearing) HKU (with sintered bearing) Available sizes HKP / HKU Standard series of dimensions gear wheels on both sides from B = 1262 Reinforcement (Ø8 mm) from H = 1262 OPEN CLOSED *Projection length with a damper leaf position of 100% OPEN. Louvre profile I Frame profile IV HKU 180-K only HKP 180 / HKU 180 / HKU 180-K (standard) HKP 200 / HKU 200 (at an extra charge) T 180 mm 200 mm HKU 180-K (with brass bearing) Available sizes HKU 180-K B 201 225 252 318 357 400 H 100 Number of blades 1 w 10 x 50 B H 201 225 252 318 357 400 449 503 565 634 711 797 894 1003 1125 1262 1416 1588 1781 1998 201 225 252 318 357 400 449 503 565 634 711 797 894 1003 1125 1262 1416 1588 1781 1998 Number of w1 w2 blades 1 1 1 1 2 2 2 2 3 3 4 4 5 5 6 7 8 9 10 11 24 36 12 12 18 39 64 91 38 72 27 70 35 89 66 51 44 46 59 84 13 25 12 12 7 28 53 80 27 61 16 59 24 78 55 40 33 35 48 73 x S 180 200 101 3 113 126 36 26 159 60 50 95 116 141 168 283 317 272 315 3 447 502 646 799 624 794 974 1167 All combined lengths and heights available. Available sizes HKP / HKU B H 200 250 300 400 500 600 800 1000 1200 1400 1600 1800 2000 200 250 300 400 500 600 800 1000 1200 1400 1600 1800 2000 Number of w1 w2 blades 1 1 1 2 2 3 4 5 7 8 9 10 11 23 12 12 39 89 55 72 88 20 36 52 69 85 x S 180 200 12 96 3 12 121 36 26 12 146 60 50 28 279 78 329 44 296 61 478 77 496 3 3 9 596 25 612 41 796 58 812 74 996 All combined lengths and heights available. Note: The dimensions w1, w2 and x are rounded values! All combined lengths and heights available. 08/10 - 5 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Extended driving axle (-VA) Drive on left Frame bore Drive on right Division with odd number of holes Division with even number of holes Projection length z = max. 150 mm only together with bearing block (at an extra charge) Corner angle The number of holes does not include the 4 corner holes. Number of holes B H 201 225 252 318 357 400 449 503 565 634 711 797 894 1003 1125 1262 1416 1588 1781 1998 100 201 225 252 318 357 400 449 503 565 634 711 797 894 1003 1125 1262 1416 1588 1781 1998 Number of holes 0 0 0 0 0 1 1 1 1 2 2 3 3 4 4 5 6 7 8 9 10 B H 200 250 300 400 500 600 800 1000 1200 1400 1600 1800 2000 200 250 300 400 500 600 800 1000 1200 1400 1600 1800 2000 All combined lengths and heights available. Number of holes 0 0 0 1 1 2 3 4 5 7 8 9 10 Multi-leaf damper divided horizontally The above figure shows the division of multi-leaf dampers greater than 1998 mm and 2000 mm in height. The blades in the two sections are joined by a coupling rod. The primed mounting frame 35/35/4 is only available on special request. 08/10 - 6 Construction subject to change. Multi-leaf dampers are normally supplied with corner pieces. The special form of the corner holes allows them to be connected to the connection systems available on the market (e.g. Metu system M 2/M 3) Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Multi-leaf damper divided vertically The figure opposite shows the division of multi-leaf dampers greater than 1998 mm and 2000 mm in width. It is not possible to join the two sections. Drive end 1 x "left" and 1 x "right". The primed mounting frame 35/35/4 is only available on special request. Vertically and horizontally divided multi-leaf dampers The figure opposite shows the division of multi-leaf dampers greater than 1998 mm and 2000 mm in width and height. The blades in the two sections on top of each other are joined by a coupling rod. It is not possible to join the horizontally adjacent sections. The special primed mounting frame 35/35/4 is only supplied on special request. 08/10 - 7 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Dimensions of accessories Assembly detail Mounting frame (-ER) Flat-steel counter frame (-FG) Angle counter frame (-WG) Multi-leaf dampers can be additionally fitted with: 1.) Mounting frame 35/35/4 with riveted wall anchor (-ER) 2.) Flat-steel counter frame 33/5 (-FG) 3.) Angular counter frame 30/30/3 (-WG) undrilled or drilled. All frames are supplied in primed design. Mounting frame (-ER) Bearing block (-LB) Wall anchor Locking device (-FV) Wall anchor arrangement Height (mm): H ≤ 1000 or 1003 H > 1000 or 1003 OPEN anchors on each → 2side anchors on each → 3side Width (mm): B ≤ 797 or 800 797 or 800 < B ≤ 1000 or 1003 B > 1000 or 1003 → no anchors → 2 anchors on each side → 3 anchors on each side Multi-leaf dampers without motor adjustment can be fitted with a locking device. The blades can be adjusted continuously by means of the locking device. CLOSED 08/10 - 8 Construction subject to change. A bearing block must be installed if an extended driving axle is used. When a servo cylinder is mounted in factory, the bearing block is mounted as well by default. The bearing block should be installed as well when a pneumatic servo cylinder is mounted on site, otherwise the adjusting mechanism could be damaged by the thrust. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU with electric actuator Standard assembly Limit switch CLOSED OPEN Installation options: Integrated limit switches The electric actuators are available with integrated / mounted limit switches. Integration option: - Damper position "CLOSED" 1 limit switch (-ES1Z) - with 2 limit switches "CLOSED" and "OPEN" (-IS2) - Damper position "OPEN" 1 limit switch (-ES1A) - with 2 limit switches, "CLOSED" and "OPEN" (-ES2) - 1 NC / 1 NO contact (Ue 240V le 6 A, on request): Electric limit switches can be installed to indicate position or to perform switching functions - Standard model (-ES1M) - Explosion-proof model (-ES1Ex) If an electric actuator or pneumatic servo cylinder is used, the limit switches can also be installed as shown in the drawing. 08/10 - 9 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Installation next to multi-leaf damper (at an extra charge) Installation above multi-leaf damper (at an extra charge) with pneumatic servo cylinder H = 201-565 or H = 200-600 H = 634-1998 or H = 800-2000 Console type I (screwed-on) Console type II (screwed-on) 08/10 - 10 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Technical data Volumetric flow range Leak air volume with closed damper (HKU / HKP) Pressure loss and noise level Pressure loss (as a function of the blade position α) Open connection Duct connection Correction factor (for flow generated noise) Astirn (m2) KF [-] 0,04 0,06 0,08 0,10 0,12 0,16 0,2 0,25 0,3 0,4 0,5 0,6 0,8 1 -14 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 L WA = L WA1 + KF 08/10 - 11 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Selection actuator / cylinder HKP / HKU-E (with electric actuator) HKP / HKU-P (with pneumatic servo cylinder) 0-10 V 2/3-point pneumatic servo cylinder Spring return "OPEN" and "CLOSED" 24 V AC/DC 230 V AC 24 V AC/DC 230 V AC 24 V AC/DC 230 V AC 1.) - - - - E21 E20 5 Nm E12 E16 E1 E2 - - 10 Nm E13 E17 E3 E4 E27 E29 20 Nm E14 E18 E5 E6 E25 E24 4 Nm The actuators E1 - E6 and E12 - E14 can be fitted with a limit switch "OPEN" or "CLOSED" or with two limit switches "CLOSED" and "OPEN". The actuators with spring return can be fitted with two limit Damper size WxH (mm) P1 201 x 100 to 797 x 565 200 x 200 to 800 x 600 P2 894 x 201 to 1998 x 1998 800 x 200 to 2000 x 2000 switches "CLOSED" and "OPEN". When a pneumatic servo cylinder is mounted in factory, a bearing block is mounted on the multi-leaf damper as well by default. 1.) spring return actuator Selection B 201 225 252 318 100 201 225 252 318 357 400 449 503 565 H 634 711 797 894 1003 1125 1262 1416 1588 1781 1998 357 400 449 X 503 X 565 X 634 X 711 X 797 X 894 1003 1125 1262 1416 1588 1781 1998 X X X X X X X X 4 Nm1.) 5 Nm 10 Nm 20 Nm X = not available The electric actuator or pneumatic cylinder can also be installed at a later stage. When an electric actuator is fitted, a control panel must be attached next to or above the damper during mounting. For standard mounting of a pneumatic servo cylinder, use control panel type I for heights of up to ≤ 565 or 600 and control panel type II for heights from ≥ 634 or 800. When a thrust actuator or servo cylinder is mounted on site, it i recommended also ordering the bearing block, in order to ensure better absorption of the thrust. 08/10 - 12 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Selection 200 250 300 400 500 600 B 800 1000 1200 1400 1600 1800 2000 200 250 300 4 Nm* 400 500 600 H 5 Nm 800 1000 10 Nm 1200 1400 1600 20 Nm 1800 2000 Model Electric actuators 2/3-point Torque min. (Nm) Operating voltage Frequency Dimensioning in VA E1 E3 E5 5 10 20 24 V AC / 24 V DC 50 / 60 Hz 2 Protection class Protection type Optional auxiliary switch Ambient temperature Max. sound power level in dB(A) - 3,5 4 ||| IP54 2 E2 5 4 - Spring return "OPEN" and "CLOSED" 0-10V E4 E6 10 20 230 V AC 50 / 60 Hz 5,5 6 || IP54 2 E12 E13 E14 E16 E17 E18 5 10 20 5 10 20 230 V AC 50 / 60 Hz 24 V AC / 24 V DC 50 / 60 Hz 2 4 ||| IP54 2 4 E25 E21 E24 E20 20 4 20 4 24 V AC/DC 230 V AC 50 / 60 Hz 50 / 60 Hz 11 4 6,5 || IP54 2 6 10 7 ||| IP54 - 7 || IP54 - 35 35 45 45* 50* 45* 50* -30° C..... +50° C 35 35 45 35 35 45 35 35 45 *Spring return actuator 62 dB (A) Electric terminals 24 V AC/DC, 230 V AC Two-point Three-point Electric terminals 24 V AC/DC, 230 V AC OPEN - CLOSED control E20 and E21 actuators have OPEN - CLOSED control. Three-point actuators on request 08/10 - 13 Construction subject to change. Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Legend Connection diagram Pneumatic servo cylinder Festo type DSNU-25-140-P (-P1) Festo type DSNU-40-140-P (-P2) Δpt (Pa) vstirn (m/s) α (°) LWA [dB(A)] on-site LWA1 ρ KF Astirn H B Vleck Vleck F 08/10 - 14 Construction subject to change. [dB(A)] (kg/m3) (-) (m2) (mm) (mm) (m3/h) [l/s] (m2) = Pressure loss = Intake velocity, blower stream velocity, outflow velocity, relative to B x H = Blade position = A-weighted sound power level [LWA = LWA1 + KF] = A-weighted sound power level, relative to 1 m2 = Density = Correction factor = Face area = Height = Width = Leak air volume = Leak air volume = Leaf area Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Order details Multi-Leaf Damper with sintered bearing HKU 200 180 with brass bearing HKU 180-K (at an extra charge) (standard) Frame and damper leaf made of galvanised sheet steel with plastic bearing HKP 180 200 (standard) Frame and blades made of galvanised sheet steel Height: 100 Width: 201 - 400 Frame and blades made of stainless steel 1.4301 (V2A) Height: 201 - 1998 or 200 - 2000 Width: 201 - 1998 or 200 - 2000 manually adjustable with electric actuator without locking with locking dedevice vice -FV 230 V AC 10 Nm 2-/3-point 5 Nm with pneumatic servo cylinder Installation next Installation above Piston force 753 N to multi-leaf multi-leaf damper Piston force 295 N (supply) (supply) damper -P2 -P1 Installation (standard) 24 V AC/DC 0-10 V 10 Nm 20 Nm 4 Nm 230 V AC 10 Nm 20 Nm with integrated limit switches -IS2 without bearing block - with limit switch "CLOSED" "OPEN" -ES 1Z -ES 1A with spring actuator currentless OPEN CLOSED 24 V AC/DC without integrated limit switches - without Limit switch - with bearing block -LB with two limit switches -ES 2 with limit switch 1 NC / 1 NO contact Standard model -ES 1M without bore - Frame bore on one side -RB1 08/10 - 15 Construction subject to change. (at an extra charge) Explosion-proof model -ES 1Ex Frame bore on two sides -RB2 Version: 18.04.2017 No return possible! Multi-Leaf Damper Models HKP / HKU Accessories: Mounting frame -ER Flat-steel counter frame -FG Angle steel counter frame -WG Order example: HKP 180-E1-ES1Z-RB1 Extended drive axle, (only possible for use with bearing block) -VA Unless stated otherwise, the thick-frame model will be delivered! Specification texts Multi-leaf damper, consisting of dimensionally stable profiled frame made of 1.5 mm galvanised sheet steel, frame depth 180 mm with profiled connection frame (4-screw duct connection), with joint flow-favouring hollow-body blades adjustable in opposite directions made of profiled galvanised sheet steel. Suitable for pressures up to 1000 Pa. The blades are adjusted via external, actuating lever, actuator/servo cylinder. Housing leakage according to DIN EN 1751, class B, at a duct pressure of up to 1000 Pa. - with plastic bearing, temperature-resistant up to +80°C. Depth of the frame 180 mm Product: SCHAKO type HKP 180 - With sintered bearing, temperature resistant up to +100°C. Depth of the frame 180 mm Product: SCHAKO type HKU 180 - with brass bearing, temperature-resistant up to +120°C. Frame depth 180 mm. Damper leaf made of galvanised sheet steel (only H = 100 combined with W = 201-400 available) Product: SCHAKO type HKU 180-K - Frame depth 200 mm (at an extra charge) Product: SCHAKO type HKP / HKU 200 - Frame and hollow-body blades made of stainless steel 1.4301 (V2A) (HKU 180-K not possible). - with frame bore - on one side (RB1) - on two sides (-RB2) Accessories: - Add-on parts - Mounting frame (-ER) 35/35/4 with riveted wall anchors - Flat-steel counter frame 33/5 (-FG) - Angular steel counter frame 30/30/3 (-WG) - Locking device (-FV) - Extended drive axle (-VA), only available together with bearing block - Bearing block (-LB) - Electric actuator - 5 Nm, 24 V AC/DC (-E1) / 230 V AC (-E2) - 10 Nm, 24 V AC/DC (-E3) / 230 V AC (-E4) - 20 Nm, 24 V AC/DC (-E5) / 230 V AC (-E6) - 5 Nm, 0 - 10 V DC, 24 V AC/DC (-E12) / 230 V AC (-E16) - with 2 adjustable limit switches (-IS2) - 10 Nm, 0 - 10 V DC, 24 V AC/DC (-E13) / 230 V AC (-E17) - with 2 adjustable limit switches (-IS2) - 20 Nm, 0 - 10 V DC, 24 V AC/DC (-E14) / 230 V AC (-E18) - with 2 adjustable limit switches (-IS2) - Spring return actuator 4 Nm, 24 V AC / DC (-E21) - Spring return actuator 10 Nm, 24 V AC / DC (-E27) - with 2 adjustable limit switches "CLOSED/OPEN" (-IS2) - Spring return actuator 20 Nm, 24 V AC / DC (-E25) - with 2 adjustable limit switches "CLOSED/OPEN" (-IS2) - Spring return actuator 4 Nm, 230 V AC (-E20) - Spring return actuator 10 Nm, 230 V AC (-E29) - with 2 adjustable limit switches "CLOSED/OPEN" (-IS2) - Spring return actuator 20 Nm, 230 V AC (-E24) - with 2 adjustable limit switches "CLOSED/OPEN" (-IS2) - Limit switch - "CLOSED" (-ES1Z) - "OPEN" (-ES1A) - with 2 limit switches, "CLOSED" and "OPEN" (-ES2) - 1 NC / 1 NO contact - Standard model (-ES1M) - Explosion-proof model (-ES1Ex) - Pneumatic servo cylinder, only possible in connection with bearing block - Piston force 295 N (supply) / 247 N (return), 6 bar, double-acting (-P1) - Piston force 753 N (supply) / 633 N (return), 6 bar, double-acting (-P2) 08/10 - 16 Construction subject to change. Version: 18.04.2017 No return possible!
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