Generating More Heat Product aims to maximize the effectiveness of geothermal systems. ___________________________________________________ By Lana Straub remember attending a conference on green energy in 1997 and bringing the ideas home to west Texas. I was told, “Those are nice ideas but they won’t ever come to pass out here—this is oil country.” But when oil prices began to skyrocket in 2004, more and more green technology began to prosper. I look out my window and the flat west Texas land of my childhood that used to be home to only cotton fields and pump jacks are no longer flat. I see wind turbines as well. And even though the price of oil has recovered from its skyrocketed prices, it is undeniable that green technology has made its mark and will continue to be in our futures. Homeowners across the country are finding comfort in green technology and are using it to heat their homes in the form of radiant geothermal heat. I What Is a GeoClip? GeoClip™ is a vertical heat exchanger enhancement system. As you know, the goal of a geothermal heat loop system is to exchange as much heat with the earth as possible to maintain an ambient temperature in the facility using the system. The heat generated from the system can be used as an alternative method of heating or cooling a home or business. As the exchange takes place, excess hot air is released into the earth and cool air is brought back to the surface. In the alternative, warm air is pulled from the earth and brought to the surface to create heat in a room that might otherwise feel cool. To achieve this heat exchange, a series of U-bend pipes are placed inside a borehole and energy generated from the earth is put into the exchange system. The basic objective of the GeoClip product is to space the piping in such a manner as to maximize the effectiveness of the heat exchanger and help the Lana Straub, with a background in legal and financial aspects of small business, is the office manager of Straub Corp. in Stanton, Texas, an environmental and water well drilling firm owned and operated by her family for more than 50 years. She can be reached at [email protected]. contractor achieve the highest heat transfer rate possible. It was designed by Kris Jeppesen and patented in 1999. GeoClip is manufactured and distributed by Geothermal Bore Technologies Inc., which is located in Loretto, Minnesota. The product is available in two sizes, those fitting ¾-inch and 1-inch U-bend pipe. Advantages of Using GeoClip Opinions vary in the water well industry as to the benefits of GeoClip in the installation of a geothermal heating system. Low thermal conductivity grout is one problem that GeoClip attempts to solve. Research studies have shown that bentonite grout alone has a low thermal conductivity. When geothermal pipes are buried in the bentonite grout, the heat transfer rate diminishes and the system becomes less efficient. To compensate for the loss of energy exchange, often the solution is to drill a deeper borehole and use more piping in an attempt to create more surface area for the system to compensate for the lost heat exchange. A deeper borehole and increased piping can mean greater expense to the customer and added time and cost to the project. GeoClip attempts to solve this problem by “placing the pipe next to the borehole wall, eliminating the insulating effects of backfill grout,” explains GBT in its literature. The position of the pipe could be the most important part of the geothermal heating system. “Pipe positioning near the borehole wall ensures maximum energy transfer in a geothermal application.” The closer the pipe is to the borehole wall, the more effective the heat exchange and the more efficient your heating/cooling system (see borehole on right in figure on this page). Energy interaction between the parallel piping in the Ubend system has also become an issue. If the pipes are too close together, they will exchange energy with each other, limiting the efficiency of the system. GeoClip products are designed to keep taunt piping in the borehole and position the parallel pipes as close to the borehole wall as possible. This alignment allows the geothermal fluid to interact with the borehole wall and keeps the piping separated to minimize the interaction between the fluids in the pipes. HEAT/continues on page 26 24/ February 2009 Water Well Journal NGWA.org Proper Installation of GeoClip HEAT/from page 24 Research and testing have shown that the pipe positioning created by the use of the GeoClip “provides superior heat transfer characteristics compared to a standard installation,” according to GBT, including installations that use thermally enhanced bentonite grout. When using the GeoClip in field testing, improved heat transfer rates have been recorded for both the ¾-inch Ubend and the 1-inch U-bend pipe. Likewise, increased heat exchange has also been recorded in varying borehole sizes, those ranging from 4½ inches to 6 inches in diameter. The table prepared by GBT illustrates what the company says are the increased heat exchange percentages realized when using GeoClip in a vertical heat exchanger. Literature provided by GBT adds that testing has proven that the right combination of borehole size, GeoClip use, and grouting material can increase your output from 0.76 Btu/hr ft °F to 1.55 Btu/hr ft °F in the Pipe positioning near the bore wall same size bore— ensures maximum energy transfer in doubling your heat a geothermal application, according exchange and your to GBT. efficiency. 26/ February 2009 Water Well Journal Use of GeoClip in the installation process has been an issue debated by contractors at industry conventions and shows. Some individuals swear by them; others do not. One issue that might stir the debate is understanding the proper installation of GeoClip. GBT provides indepth installation instructions with step-by-step photos as well as a video demonstration of GeoClip installation on its Web site at www. geoclip.com. You can also find GeoClip installation videos of varying caliber on Mefeedia, a new video search engine similar to Google, at www.mefeedia.com. Here is the extremely quick version of GeoClip installation without pictures. 1. 2. 3. 4. 5. Drill a 4½-inch, 5-inch, or 6-inch borehole. Attach anchors or iron (sinker) bars to the base of each U-bend. Attach GeoClips while pipe is on the ground or while uncoiling U-bend pipe and inserting it into the borehole. Take out compressed GeoClip and attach one to the U-bend pipe about every 10 feet, starting 10 feet above the base of the U-bend. Snap each pipe of the U-bend to the GeoClip with the spring wire facing upward and the tremie hooks facing toward you. NGWA.org Snap tremie pipe into the GeoClip’s tremie hooks. 7. Remove plastic retaining clip before insertion into the borehole. 8. Install GeoClip assembly into the borehole until desired depth. 9. Pull tremie pipe out of the borehole slowly as grout level rises. 10. As tremie pipe is removed, GeoClip springs are tripped and pipes are pushed against the borehole wall. 6. Proper installation is important to achieve superior performance from your geothermal system. The GeoClips spring into action once the grout piping is removed, guaranteeing Increase in heat transfer rate of borehole using the GeoClip ¾-inch U-bend 4½-inch bore 5-inch bore 6-inch bore 74.45% 78.65% 86.15% 1-inch U-bend NGWA.org 4½-inch bore 5-inch bore 6-inch bore 65.82% 69.81% 76.94% Tooling Up For more information on GeoClip and its applications, contact: Geothermal Boring Technologies Inc. Attn: Rick Nash 6450 Pioneer Trail ● Loretto, MN 55357 (800) 588-0608 ● (763) 432-4019 ● (763) 432-4021 (fax) that the borehole is completely grouted, eliminating air pockets and voids in the grout. The spring action also ensures pipe positioning close to the borehole wall that facilitates maximum heat transfer and eliminates the problem of heat exchanger insulation commonly caused by standard grouts. Its V-shaped design positions the U-bend piping as far apart as possible, preventing and virtually eliminating any heat transfer interference between the piping. If we learned anything from the last election, it was the drumbeat of the energy crisis and our personal effect on the way energy is used globally. We have to find alternatives that use less energy and use the energy we produce in the most efficient way possible. Efficiency is the key to any energy application. Oftentimes, optimum efficiency is unobtainable and we must settle for less. But help might just be on the horizon. GeoClip products aim to provide a remedy to the dilemma of efficiency loss. Who knows? You just might generate more heat for your customers—and more profit for your wallet. WWJ Water Well Journal February 2009 27/
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