PRESS RELEASE FROM ROXTEC, March 27, 2013 Fast oil rig retrofit with Roxtec’s BG™ sealing system Vigor Marine was awarded a project that included retrofitting two of Shell’s oil rigs designed to withstand harsh Arctic weather. These rigs are the centerpieces of Shell’s 21 ship exploratory drilling fleet. The electrical upgrades on the project included installation of a new shore power system for the main engine, power for three new cranes, plus a new replacement cable buss between the emergency generator and the ship’s main switchboard. Vigor Marine was given a very limited timeline to design and install the retrofitted system. Consequently, one product that they selected was Roxtec’s BG™ (Bonding & Grounding) sealing system. Past experience with other Roxtec products had proven that they could dramatically reduce the installation time of electrical components to the required 10 weeks compared to typical installation times of up to 6 months. The Roxtec BG™ (Bonding & Grounding) product family is a cable entry system for sealing large quantities of metal clad or armored cables in the least amount of space. It is used on oil rigs, onshore building structures, cabinets and enclosures to ensure electrical safety and to protect life and equipment. The electrical applications for this oil rig retrofit project include decks, bulkheads and cabinets---all of which need to meet UL514B and UL467 specifications for bonding and grounding as well as established fire requirements. Saving time and costs By selecting Roxtec BG™ for this project Vigor Marine was able to meet the requirements for both UL codes with just one solution compared to older methods requiring two sealing methodologies. Plus, the Roxtec BG™ sealing system eliminated the need to modify cables that terminated with the cabinets, thereby saving major labor cost. The largest benefit, however, was that the Roxtec BG ™ system enabled Vigor Marine to meet its budgetary and very tight turnaround requirement. Additionally, a Roxtec S frame was used for all applications such as deck and bulkhead penetrations and cabinets. The S frame is a metal frame without a flange, intended for welding (but Roxtec also has non-welding transit solutions). It is available in primed, mild steel, stainless steel and aluminum as a single opening frame and in combinations with several openings in width and/or height. Ron Meyers, Electrical Foreman of Vigor Marine, said: “By being able to use standard Roxtec product lines, we were able to significantly reduce cost. Our competitors, in order to meet specifications, were using more costly products that had to be custom made. Not only were we less expensive but we were able to complete the job much more quickly. We were impressed that when we needed additional Roxtec products, we were able to find them through local suppliers who all had them in stock.” Roxtec RTM Software At the beginning of the planning stage for the oil rig retrofit project, Vigor Marine invited Roxtec to discuss sealing product applications, time frame and installation details. During this dialogue Vigor Marine also realized the additional advantages of using the Roxtec RTM Software for the oil rig retrofit, a benefit that was helpful with the final decision making process. Roxtec’s Transit Manager Software (RTM) 3.0 allows electrical engineers to reduce design time and cost through auto-planning. An engineer can easily enter cables manually or import project data from external cable schedules to generate automatic packing plans, and then simply print material lists for purchases. Electrical cable and pipe designers can also calculate the weight of transits, tag cables, and make changes to transits at any time. Drawings and plans can be exported as .dxf files, and the created geometries can be imported into CAD programs. Completing the project Vigor Marine approved both the Roxtec BG™ system and Roxtec RTM software. Material was ordered and installation training was completed within two weeks. Ron Meyers elaborates: “Roxtec sent professionals to teach the Vigor Marine team how to install the BG product line and the proper tools. This extra training effort helped our installers save on overall time spent and is one of the reasons we were able to meet the demanding deadline of this project.” The installation with Roxtec’s products went so well that when Vigor Marine was asked to make similar upgrades for another oil rig, they again specified Roxtec RTM and BG™ solutions. Ron Meyers concludes: “I have been using Roxtec sealing solutions for more than 10 years on a wide variety of projects. Roxtec products help make installations efficiently, go faster and are easier to upgrade, thereby reducing overall costs. It was also great to discover just how easy it is to find Roxtec products through convenient, local distribution.” For more information, please contact Fredrik Timonen, Global Segment Manager Oil & Gas Offshore, Roxtec, by email [email protected], or phone +46 733 31 31 03. About Roxtec and Multidiameter™ Swedish Roxtec Group is the world-leading provider of flexible modular-based cable and pipe seals. The company’s invention for adaptability to cables and pipes of different sizes is called Multidiameter™. The solution is based on sealing modules with removable rubber layers, which allows for a perfect sealing, regardless of the outside dimension of the cable or pipe. The technology simplifies design and engineering, speeds up the installation process and reduces the need for stock, material and logistics. It also provides built-in spare capacity for easy retrofit and future upgrades. Roxtec serves and supports customers in more than 70 markets through 22 subsidiaries and a network of distributors. For more information, please visit www.roxtec.com.
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