National Symposium on
Automation & Digital Transformation of
Food & Beverage Industry
26th & 27th February 2016
ISAB/F&B Symp/20160226/Slide No. 1
Integrating Life-cycle Processes
for Maximum Efficiency
Standards
Certification
Education & Training
Publishing
Conferences & Exhibits
Confidential
Pratish Sheth
Business Development
Food, Beverage & CPG Market
SIEMENS Ltd
[email protected]
Basics of Modern Industrial Automation
Pratish Sheth
Academic
- Executive General Management for Technical Professionals, IIT Bombay
- B. E. Instrumentation Engineering, Amravati University
- Diploma in Instrumentation Engineering, Dr. B. A. Technological University
Worked in:
- INOX- Air Products, Navi Mumbai for 4 yrs
- IUS Process Equipments, Navi Mumbai, 1 yr
Currently working with Siemens Ltd
- Business development Manager, 4yrs
- Automation solutions Food & Beverage & CPG Industry
ISAB /F&B Symp /20160226 /Slide No. 2
- Account Management, 3 yrs
- Sales and Project Management in Solutions projects, 4 yrs
Basics of Modern Industrial Automation
ISAB /F&B Symp /20160226 /Slide No. 3
Agenda
• The Digital age change drivers
• Tools to Integrate life-cycle process
• COMOS
• Integrated engineering
• Industry Automation suite(s)
• Plant-wide Integration
• Simatic IT Unilab
• Plant data Management &
Analytics
• Summary
Basics of Modern Industrial Automation
Industry
Enterprise
The
Digital
Enterprise
Digital age life-cycle
change drivers
for evolution
Integrating
Processes
www.siemens.com/digitalization
Siemens offerings for the future of industry
Shorten
Increase
Boost
Discrete time
Industry
Process Industry
Digitalizationflexibility
takes different forms in the industries
to market
efficiency
ISAB /F&B Symp /20160226 /Slide No. 4
Product design
Production
planning
Production
engineering
Production
Service
Product
design
• Shorter
innovation cycles
• Individualized mass
production
• More complex products
• Volatile markets
• Greater data volumes
• High productivity
Process
& plant
design
Engineering
Operation
Service
• Energy efficiency and
resource efficiency are
critical competition factors
The main challenges and drivers in the industrial environment
Digital Enterprise
From Digital Plant…..
….. To Real Production Plant
To Control Room of Sugar Plant
Basics of Modern Industrial Automation
Life Cycle
Plant
Design
Engineering
Process with COMOS
Evolution
www.siemens.com/comos
Shared data
Old process
model
Yesterday
Today
Modularization
Project Phase
Workflow
Product
management
Process
Mech Eng
Electrical Eng
Automation
ISAB /F&B Symp /20160226 /Slide No. 5
Time
Optimized workflows ensure minimized design
cost/time, and consistent design
Basics of Modern Industrial Automation
Integrated engineering Workflow
e.g. COMOS and Siemens field device
ISAB /F&B Symp /20160226 /Slide No. 6
www.siemens.com/pia-portal
Basics of Modern Industrial Automation
Integrated engineering Workflow
e.g. COMOS and SIMATIC PCS 7
Integrated engineering as efficiency driver in the process industry –
Example BMA
Process &
Product
design
plant
design
Engineering
Operation
Service
COMOS
SIMATIC PCS 7
Integrated engineering with COMOS & SIMATIC PCS 7
• Effort for the creation of typicals reduced by 25%
• 60% of the plant generated from typicals in COMOS
• Project failures minimized
ISAB /F&B Symp /20160226 /Slide No. 7
• Time savings for the customer
BMA benefits from an integration of both systems and a continuous workflow
Basics of Modern Industrial Automation
Industry process
controls
Multivendor
Facility
Standardized
Automation
suite
Plant-wide
Integration
for optimization
ERP
MES / MIS / EDMS
Power management data: collection & analysis (PCS7 extensions)
SIMATIC PCS 7 – Totally Integrated Automation
MaintenanceLaptop
Level 4 Functional Toolset: Solutions and examples for automation of the fundamental
Dairy
Energy
Central
WinCC SES
OEE
• Energy Management
• OEE
• Line Monitoring
& Control
• Milk
Overview
visualization
reception
• Diagnosis
ISAB /F&B Symp /20160226 /Slide No. 8
Milk3:
reception
Level
• Data-Interfaces
Monitoring
Visualization
(Sequence Execution System)
dairy processing and CIP processes
Elementary dairy
Pasteurization
Analysis
OPL
Secondary
process
HVAC
Processes of a typical dairy
Production process
Separator
Storage
Cheese production Yoghurt production
Level 2:
• Architecture
• Networks
Filling/Packing
Power distribution
Level 1:
• Hardware
• Software
Milling, Conching
Mixingoperating
Cooling
CIP,
materials andMoulding
processing aids
Wareh
ouse
Packaging
Basics of Modern Industrial Automation
SIMATIC IT Unilab
The Integrated LIMS
A World Class System
Latest LIMS Survey from ARC lists
SIMATIC IT Unilab as Quality
the leading
Control
system in the Global Food &
Beverage
Example SIMATIC IT Unilab V7
Lautering
Brew Kettles
...
Mashing
Raw Material
Reception
CIP
Heat Exchanger
Bright Beer
ISAB /F&B Symp /20160226 /Slide No. 9
Fermentation
Aging & Storage
Yeast
bridges
the gap between
Propagation
SIMATIC IT Unilab
the lab and the production, manages the
workflow in laboratories, optimizing collection,
analysis and reporting of quality data in the
lab and on the production line
Fully integrated in ERP, MES, PLM, lab
instrumentation, etc.
Filtration
Manufacturing
Basics of Modern Industrial Automation
Plant Data for Optimization
Cloud / Analytics / Security
Cloud for industry apps
OEM apps
App dev. apps
Siemens offers open cloud
platform for industry customers
based on SAP HANA technology
MindSphere
ISAB /F&B Symp /20160226 /Slide No. 10
End customer
apps
Plant and Asset
Optimization
Asset analytics
 Energy analytics
 Process Data
analytics

Siemens Plant Data Services Portfolio
Siemens Plant Cloud Services 1)
Simatic
Sinumerik
Sinamics
Scalance
PCS7
Third-party
products
• Open industrial cloud platform,
including standardized device
connectivity
• Eco-systems for customers and
analytics partners
• Siemens as “data custodian”
Siemens Plant Analytics Services
• Plant and asset
optimization through
• Asset Analytics
• Energy Analytics
• Process Data Analytics
Siemens Plant Security Services
• Holistic security offering
for industrial plants
• Ensuring data confidentiality and
integrity as well as plant and asset
availability
• Plant assessment
• Plant optimization
• Managed Security Service
Basics of Modern Industrial Automation
The Digital leap to enhance current
business operations & practices

Bridging the life-cycle Processes
ISAB /F&B Symp /20160226 /Slide No. 11
From Process/Plant design >> Engineering >> Operations >> Services

Integrated Enterprise Maximizes the Efficiency

Integrated Enterprise generates massive data,

Turning these data into Value, is the key
A Digital Process chain at Optima
A customer with multi-carrier-system for its filling and packaging machinery which can
adapt quickly to different formats, sizes and product types and to seasonal
requirements.
Siemens supports users back at the design phase with comprehensive industrial
software for modeling and simulating the functional machine design. This makes it
possible to create a seamless digital process chain, starting with product and machine
design and continuing through the engineering right on to production automation
(www.siemens.com/mcs)
Basics of Modern Industrial Automation
Thank you !!
Pratish Sheth
Business Development
Food & Beverage and CPG Market
Siemens Ltd, R&D Building,
Airoli, 400708, Navi Mumbai
Phone: +91 (22) 3326 5175
Mobile: +91 9820012103
ISAB /F&B Symp /20160226 /Slide No. 12
E-mail:
[email protected]
siemens.com/answers