CO2 GAS COMPRESSION
FLEXIBILITY AND SOLUTIONS THROUGH VARIOUS
SERVICES AND DESIGNS
JASON SOWELS
BUSINESS DEVELOPMENT MANAGER
[email protected]
CELL: 337-962-5867
AGENDA
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TYPES OF COMPRESSION SOLUTIONS
PROPER CO2 COMPRESSION SIZING
MATERIALS AND CORROSION CONTROL
SYSTEM DESIGNS FOR SUCCESFUL CO2
OPERATIONS
5. FLEXIBILITY THROUGH MULTIPLE SERVICES
RECIPROCATING SOLUTIONS
SLOW SPEED
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30-40 YEAR LIFE CYCLE
327 RPM MOTOR SPEED
817 FPM PISTON SPEED
.060” VALVE COMPRESSOR LIFT
LOW OPEX
HIGH CAPEX
LARGE FOOTPRINT
HIGH INSTALLATION COST
LOW POWER COST
MEDIUM SPEED
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30-40 YEAR LIFE CYCLE
514-720 RPM MOTOR SPEED
514-720 FPM PISTON SPEED
.080” COMPESSOR VALVE LIFT
LOW OPEX
LOW CAPEX
SMALL FOOTPRINT
LOW INSTALLATION COST
LOW POWER COST
HIGH SPEED
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5-10 YEAR LIFE CYCLE
900-1,200 RPM MOTOR SPEED
900-1,200 FPM PISTON SPEED
.102” COMPESSOR VALVE LIFT
HIGH OPEX
LOW CAPEX
SMALL FOOTPRINT
LOW INSTALLATION COST
HIGH POWER CONSUMPTION
COMPRESSOR SIZING
•CO2 CRITICAL ZONE: MAP INTERSTAGE PRESSURE AND
TEMPERATURES ON ENTHALPY CHART
•OPERATIONAL FLEXIBILITY AND DURABILITY:
•SIZE COMPRESSOR TO 90% OF ALLOWABLE ROD LOAD
•SIZE MOTOR TO 90% OF NAMEPLATE HORSEPOWER
•ENSURE PISTION SPEED IS 875 FPM OR LESS
•STANDARDIZATION: CYLINDERS, VALVES, FRAMES
•PIPE SIZING: KEEP GAS VELOCITIES WITHIN IDEAL CO2 RANGE
•SCRUBBER AND VANE PACK SIZING: REDUCE CARRYOVER
•PULSATION BOTTLE SIZING: REDUCE VIBRATION AND
PULSATION
MATERIAL & CORROSION CONTROL
•SCRUBBERS: BELZONA – CERAMIC BASED EPOXY COATING, SS VANE PACKS
•PULSATION BOTTLES: 316L SS FOR SUCTION SIDE, 1/8” CORROSION
ALLOWANCE FOR CS DISCHARGE SIDE
•PIPING: SS OR INTERNALLY COATED WITH CORVEL, OR TUBOSCOPE
•COMPRESSOR VALVES: NODULAR IRON, TEFLON COVER GASKETS
•PROCESS VALVES: SS TRIM, BUNA, TEFLON, PREVENT EXPLOSIVE
DECOMPRESSION
•SYNTHETIC LUBE OIL: REDUCES VALVE STICKTION, IMPROVES V.E., CLEANING
EFFECT
CO2 SYSTEM DESIGNS
INCREASED VALVE LIFE: SUCTION PORT ATOMIZERS, VALVE DESIGN
ELIMINATE CARRYOVER: SCRUBBER, VANE PACK, PIPING DESIGNS
ELIMINATE VIBRATION, PULSATION: DUAL A-FRAME WITH WIDE, LARGE
BEAM, SKID DESIGN
INCREASED SAFETY, MAINTENANCE ACCESSIBILITY: PIPE AND VALVE SKID,
FULL OPEN ACCESS TO CYLINDERS AID IN SAFETY AND MAINTENANCE ACCESS
ELIMATION OF CO2 EMISSIONS: PARTIAL BLOWDOWN SYSTEM
100% AUTOMATED MACHINE: 100% RECYCLE MACHINE WITH TEMPERATURE
CONTROL SYSTEM
CO2 SERVICE TYPES
•DEDICATED SINGLE SERVICE MACHINE: LEAST FLEXIBLE, MOST EFFICIENT,
CAN BE PART OF A BUILDING BLOCK OR FULL THROUGHPUT SYSTEM
•DUAL SERVICE MACHINE: IP/HP SUCTION, LESS EFFICIENT, MORE FLEXIBLE
•TRIPLE SERVICE MACHINE: LP/IP/HP SUCTION, MOST FLEXIBLE, LEAST
EFFICIENT
QUESTIONS?
JASON SOWELS
BUSINESS DEVELOPMENT MANAGER
[email protected]
CELL: 337-962-5867