Market Watch Pigments Blue sky thinking from ultramarine producers Penetration of ultramarine pigments into the coatings market continues Contact: Colin Marson Lisergy Consulting T: +44 (0) 1162160292 E-mail: [email protected] Colin Marson In a short survey of producers of ultramarine pigments, Colin Marson, Managing Consultant of Lisergy Consulting, a specialist coatings consultancy, talks to two ultramarine pigments producers to understand how they are developing products to specifically meet coatings producer’s requirements. U Source: Nubiola ltramarine blue pigments are a well established inorganic pigment in plastics and other applications, but in coatings they have remained stubbornly a niche pigment. But are things starting to change? Discussions with the producers of ultramarine pigments, Nubiola, based in Barcelona, Spain and Holliday Pigments based in Comines, France, provide some insights into the product and its future in coatings. The key producers of ultramarines for use in technical applications such as coatings and plastics are still European in origin. Nubiola (owned by the Nubiola family) has a capacity of 16,000 tonnes/year, with production facilities at Llodio (Spain), Doicesti (Romania), Medellin (Colombia) and Chennai (India). Holliday Pigments (previously Reckitts Colours) has been established for over 125 years and now owned by Rockwood Holdings, Inc. The company has one large ultramarine plant in Comines that services all of its local and international business. The use of ultramarine blue pigments in coatings has previously been more of an aspiration than reality, with fundamental issues of low colour strength and transparency (rather than hiding power), relegating it to a few niche opportunities. But the key benefits of ultramarines are now starting to be realized as new product developments are launched onto the market. More than just a unique colour space One of the key benefits of using ultramarine blue in coatings is that it provides a unique red shade blue, unlike phthalocyanine, indanthrene or cobalt blues. So ultramarine blue provides an opportunity to give brands or products a distinct and unique colour differentiation, important in today’s highly competitive consumer and industrial markets. In other applications such as plastics, cosmetics and of course artists paints, the use of ultramarine pigments is fundamentally understood, with its unique colour shade well established as part of the colour palette available to designers, colourists and product developers. High transparency Another potential disadvantage of using ultramarine blue is its transparency, but in some circumstances this can be a considerable advantage. A perfect example is when ultramarines are combined with effect pigments; you get a combination that can exploit the unique shade as well as its transparency. The lack of hiding power is still an issue, but can of course be compensated by use of titanium dioxide. Whiter whites More subtle uses of ultramarine blue are for whitening, colour correction or shade alteration in greys. By absorbing yellow light creates “whiter whites”, in colour correction it can help achieve a match and in greys it can create subtle blue undertones, that extend the shade options to coatings producers. From a technical perspective ultramarine blues (and violets) have excellent heat stability, light fastness and are approved under food contact, toy and cosmetic regulations. By virtue of its inert raw materials and the high temperatures it is exposed to during the production process, ultramarine blue has inherent heat stability. This green profile is something Holliday Pigments and Nubiola are keen to promote. Both have been active in www.european-coatings.com Market Watch Pigments recent times registering ultramarines in compliance with EU Regulation 1907/2006, also known as REACH (Registration, Evaluation, and Authorisation of Chemicals). Alex Capuz,Global Marketing Manager of Nubiola states, “The “mild” chemical nature of these pigments, i.e. a Sodium Aluminum SulphoSilicate, is definitively a guarantee of excellent “environmentallyfriendly” performance. We find this attribute has become more and more important in today’s world.” How is the use and perception of ultramarine pigments changing in coatings? The most popular uses of ultramarines in coatings currently are in architectural (façade paints), decorative interior applications and powder coatings. Other applications include motorbike/bike paints and coil coatings. Driving this change in perception are the two producers, Holliday Pigments and Nubiola. Both these producers recognized a major gap in the application of ultramarines in coatings and in the last 5 years have developed products specifically for the coatings market. Where before a generic ultramarine suitable for coatings was used, now these companies have developed products specifically for coatings. Transparency has also been turned into a clear advantage. Again particle size and distribution is the key, to achieving a similar refractive index to most resin systems. Combined with interference pigments, ultramarine can create highly decorative and appealing shades. Left untreated, ultramarine is sensitive to acids and even mild acids will attack the chromophore and destroy the colour, creating a chalking appearance. By applying a protective layer to pigment particles, this improves weather fastness and enhances colour stability. The coatings used to provide this enhanced performance are based on silica encapsulation technology. This improved weather fastness, has directly contributed to increasing exterior use and the resulting grades have been particularly well received by customers operating within emerging, high-tech market sectors. What is the future for ultramarines in coatings? Both global producers remain wholly committed to developing new, added value solutions for customers and widening the application scope for ultramarines. The key future development themes which both companies agree, is further improvements in resistance to a range of conditions, tinting strength and dispersibility The acquisition of Holliday Pigments by Rockwood Holdings, Inc, has also provided an opportunity to substantially increase Holliday Pigments’ existing research programme and extend its collaborative arrangements with universities. Nubiola also has a very active development programme, with products being tested for use in high quality lime paints (Venetian stucco). Stucco is becoming more popular as they use natural binders, rather than synthetic oil-based materials. As lime paints have a high level of calcium ions, any pigment needs to be highly resistant to this aggressive environment. The penetration of ultramarines into one of the largest pigment markets, coatings continues. As Capuz stated “ it is a process of progressively changing coatings company’s mindsets about ultramarine, as much as developing new products”. Whilst there is still some great challenges to gain the general use of ultramarines in coatings, there is no doubt that their place is established and through new developments will continue to grow in the future. í www.european-coatings.com 01 l 2012 European Coatings J OURNAL
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