Workshop 6.3 CAD Repair DesignModeler ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-1 April 28, 2009 Inventory #002597 Workshop 6.3, CAD Repair Workshop Supplement • Project Page> Component Systems> Geometry ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-2 April 28, 2009 Inventory #002597 Workshop 6.3, CAD Repair Workshop Supplement • Project Page> Component Systems> Geometry b RMB a • DM will Open. When prompted choose “mm” as the length unit ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-3 April 28, 2009 Inventory #002597 Workshop 6.3, CAD Repair Workshop Supplement 1. Click File > Import External Geometry File and select test11.x_t to import • The model comes in as a surface body. If you look closely you can see that there are three areas with missing faces. If you switch to the wireframe display (View > Wireframe), you will see that the edges of the missing faces are highlighted in red Wireframe View Shaded Exterior with Edges ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-4 April 28, 2009 Inventory #002597 Workshop 6.3, Automatic Surface Patches Workshop Supplement First fix the small hexagonal patch near the end of the cylinder: 2. Select the six edges from the Model View and select Tools > Surface Patch 3. Click on Apply in the Patch Edges entry box to select the 6 edges 4. Leave the Patch Method set to Automatic and Generate the patch • Note that a smooth single surface is generated. Before ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. After WS6.3-5 April 28, 2009 Inventory #002597 Workshop 6.3, Second Automatic Patch Workshop Supplement Next fix the four-sided missing face near the base of the handle: 5. Select the four edges from the Model View and select Tools > Surface Patch 6. Click on Apply in the Patch Edges entry box to select the 4 edges 7. Leave the Patch Method set to Automatic and Generate the patch – Note that again a smooth single surface is generated. In the Wireframe view, note that the edges for the two missing faces that you’ve fixed with patches are no longer highlighted in red. Patch 1 Patch 2 Missing Face ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-6 April 28, 2009 Inventory #002597 Workshop 6.3, Third Patch – Automatic Workshop Supplement • The last area where faces are missing spans regions of two different curvatures and the automatic method will have more difficulty filling it in smoothly. There are two missing edges in this last region. 8. Select the two missing edges from the Model View and select Tools > Surface Patch 9. Click on Apply in the Patch Edges entry box to select the edges 10. Leave the Patch Method set to Automatic and Generate the patch – Note the ripples in the surface that’s created. In this case, the Natural Healing method was chosen and the cylindrical surface curvature is not maintained. ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-7 April 28, 2009 Inventory #002597 Workshop 6.3, Third Patch – Patch Healing Workshop Supplement 11. Change the Patch Method to Patch Healing and Generate the patch In this case, the patch is created based on the edges and neither curvature is maintained. There is an apparent “divot” taken out of the model, although it is possible that this is the correct reconstruction. Neither curvature is respected by the patch ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-8 April 28, 2009 Inventory #002597 Workshop 6.3, Surface Extension Workshop Supplement • 12. 13. 14. The use of the Surface Extension tool can lead to a better quality fix for the missing faces: Delete the Surface Patch you created for this face Select the shorter edge for the missing face and select Tools > Surface Extension Set the Extent Type to Natural and set the Extent to Fixed with a value of 50 mm. Click Generate to extend the surface. – Note that the missing bit of the end surface is restored and the extended surface stops at the natural bounds of the face ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-9 April 28, 2009 Inventory #002597 Workshop 6.3, Final Surface Patch Workshop Supplement • With the missing bit of the end surface smoothly restored, an Automatic Surface Patch can be used to restore the final missing face: 15. Select the two edges of the missing face from the model view and create a Surface Patch with the Method set to Automatic. Click Generate. – Note that a smooth surface is created which follows the curvature of the cylinder ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-10 April 28, 2009 Inventory #002597 Workshop 6.3, Sew Body Operation Workshop Supplement • Although there are no longer any missing faces, the model still consists of a single surface body • Since the body encloses a volume, it can be converted to a solid using the Sew Body Operation ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-11 April 28, 2009 Inventory #002597 Workshop 6.3, Sew Body Operation Workshop Supplement 16. Select Create > Body Operation 17. Select the Body 18. Set the Type to Sew and set the Create Solids? toggle to Yes 19. Click Generate to convert the Surface Body to a Solid – Note the change in the Model Tree ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. WS6.3-12 April 28, 2009 Inventory #002597
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