SEC598F16 Photovoltaic Systems Engineering Session 07 PV Systems Solar Modules – Part 2 September 8, 2016 Session 07 content • Solar modules o o Operation Reliability, lifetime, etc. 2 Learning Outcomes • Introduction to module science and technology • Consideration of module performance, reliability, lifetime, and decommissioning 3 PV Systems: solar module operation But consider the case of two diodes in series PVCDROM PV Systems: solar module operation Under all conditions for two solar cells connected in series (open circuit, short circuit, or in-between) VT = V1 + V2 and I = I1 = I 2 PV Systems: solar module operation For the special case of the two solar cells in series at open circuit, V = V1 + V2 and I1 = I 2 = 0 or é æV ö ù é æV ö ù 1 I sc1 - I o êexp ç ÷ -1ú = I sc2 - I o êexp ç 2 ÷ -1ú = 0 ë è Vo ø û ë è Vo ø û PV Systems: solar module operation For the special case of the two solar cells in series at short circuit, V = V1 + V2 = 0 \ V1 = -V2 and I1 = I 2 or é æ -V ö ù é æV ö ù 2 I sc1 - I o êexp ç ÷ -1ú = I sc2 - I o êexp ç 2 ÷ -1ú ë è Vo ø û ë è Vo ø û PV Systems: solar module operation Graphical solution of current flowing through two mismatched diodes (short-circuit conditions) PV Systems: solar module operation Heat dissipated in a shaded cell caused the module to crack One shaded cell in a string reduces the current through the good cells, causing the good cells to produce higher voltages that can often reverse bias the bad cell. PVCDROM PV Systems: solar module operation Use of a bypass diode PVCDROM PV Systems: solar module operation Bypass diodes across groups of solar cells. PVCDROM PV Systems: solar module operation PV Systems: solar module operation (a) From the figure above, the sunny module short circuit current is roughly 5.8A and the shaded module short circuit current is approximately 3A. The open circuit voltage for both modules is close to 20V. But when the two modules are combined in series and operated in short circuit mode, then: Vtotal = 0 = Vsunny + Vshaded The voltages for the two modules are equal and opposite: Vsunny = +20V Vshaded = -20V Therefore the power dissipated in the shaded module is given by: Pshaded = I shadedVshaded = 60W This power is delivered to the shaded module from the sunny module, which is generating +60W. Since they are operated in short circuit, the pair generates net zero power! PV Systems: solar module operation (b) PV Systems: solar module operation (b) All three bypass diodes in the shaded module will be activated and forward biased, and each diode then will have a typical silicon diode voltage drop of 0.7 V. Therefore the three bypass diodes have a voltage drop of -2.1 V. We are still operating in short circuit conditions, so the sunny module has a voltage drop of +2.1 V. At a voltage of 2.1 V, the sunny module will be generating a photocurrent a bit less than the short circuit current of 5.8 A, but let’s still call it 5.8 A. So the sunny module will generate a power of: Psunny = I sunnyVsunny = ( 5.8A) ( 2.1V ) = 12.2W Therefore, in short circuit mode, the shaded module dissipates this same amount, 12.2W. It is substantially lower than in part (a) PV Systems: solar module operation Bypass diodes across groups of solar cells. The voltage across the unshaded solar cells depends on the degree of shading of the poor cell PVCDROM PV Systems: solar module operation - heat generation For a typical commercial PV module operating at its maximum power point, only 10 to 20% of the incident sunlight is converted into electricity, with much of the remainder being converted into heat: • the reflection from the top surface of the module • the electrical operating point of the module • absorption of sunlight by the PV module in regions which are not covered by solar cells • absorption of low energy (infrared) light in the module or solar cells • the packing density of the solar cells PVCDROM PV Systems: solar module operation thermal considerations It is desirable for modules to operate at as low a temperature as possible • Solar cell output is increased at lower temperatures • Thermal cycles and stress are reduced • Degradation rates increase with increasing temperature S.R.Wenham et al., Applied Photovoltaics PV Systems: solar module operation thermal considerations The normal operating cell temperature (NOCT) is defined as the temperature reached by open-circuited cells in a module under these conditions • Irradiance on cell surface = 800 W/m2 • Air temperature = 20o C • Wind velocity = 1 m/s An approximate (empirical) expression for cell temperature (Celsius) is é NOCT - 20 ù Tcell = Tair ê úû Iinc ë 800 S.R.Wenham et al., Applied Photovoltaics PV Systems: solar module operation degradation and failure modes • Front surface soiling o Dust, dissolved solids, bird droppings • Cell degradation o o o o Decreased adherence or corrosion of contacts (increase in series resistance Metal migration through or around pn junction (decrease in shunt resistance) Deterioration in anti-reflection coefficient (reduced light absorption) Deterioration of semiconductor material through atomic level processes (reduced conversion efficiency) • Module degradation o Discoloration of encapsulating materials S.R.Wenham et al., Applied Photovoltaics PV Systems: solar module operation degradation and failure modes, cont. • Open-circuited cells o Cracked cells • • • Thermal stress Hail, gravel, other projectiles Damage during assembly • Short-circuited cells S.R.Wenham et al., Applied Photovoltaics PV Systems: solar module operation degradation and failure modes, cont. • Open-circuited modules • Short-circuited modules • Module glass breakage • Module delamination • Hot-spot failures • Bypass diode failures • Encapsulant failures S.R.Wenham et al., Applied Photovoltaics
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