Available online at www.sciencedirect.com Energy Procedia 30 (2012) 279 – 288 SHC 2012 Novel sorption materials for solar heating and cooling Stefan K. Henninger*, Felix Jeremias, Harry Kummer, Peter Schossig, Hans-Martin Henning Div. Thermal Systems and Buildings Fraunhofer-Institute for Solar Energy Systems,Heidenhofstr. 2, 79110 Freiburg, Germany Abstract Heat transformation based on adsorption/desorption of water in microporous adsorbents has been considered for the application as adsorption chiller (ACS), adsorption heat pump (AHP) or thermochemical storage (TCS) since the 1980s. Unfortunately, most of the available adsorbents like zeolites were not optimized for the use in these processes as they originally had been developed for gas separation or catalysis processes. Within the last decade, intensive research on adsorbents yielded in improved and very promising new sorption materials with an enhanced adsorption capacity. This work gives a broad overview on current developments on materials including the new class of metal-organic frameworks for the use in adsorption processes for heat storage and transformation. © 2012 The Authors. Published by Elsevier Ltd. Open access under CC BY-NC-ND license. © 2012 Published by Elsevier Ltd. Selection and/or peer-review under responsibility of PSE AG Selection and/or peer-review under responsibility of PSE AG Keywords: Adsorption chiller/heat pump; sorption materials; MOFs; SAPO; AlPO; zeolites; heat storage 1. Introduction Heat transformation processes based on the adsorption of gases in microporous adsorbents have been considered for the application as adsorption chiller (ACS), adsorption heat pump (AHP) or thermochemical storage (TCS) since many decades. The discovery of the underlying principle, the adsorption processes itself, dates back to the 18th century [1]. Although the technology can be seen as mature, industrial products are still addressing niche markets compared to compression chillers or heat pumps. Recently, the situation is slightly changing, as more and more thermally driven systems are * Corresponding author. Tel.: +49 761 4588 5104; fax: +49 761 4588 9000. E-mail address: [email protected] 1876-6102 © 2012 The Authors. Published by Elsevier Ltd. Open access under CC BY-NC-ND license. Selection and/or peer-review under responsibility of PSE AG doi:10.1016/j.egypro.2012.11.033 280 Stefan K. Henninger et al. / Energy Procedia 30 (2012) 279 – 288 entering the market [2, 3]. In addition to that, gas driven heat pumps are gaining more attention, a fact that is also documented by an increasing number of industrial initiatives with the subject of accelerated development and deployment of gas driven heat pumps. Nomenclature A adsorption potential (J/g) AlPO aluminophosphate LTA Linde Type A framework type FAU faujasite framework type Hads heat of adsorption (kJ/mol) MOF Metalorganic framework Qint integral heat of adsorption (kJ/mol) R gas constant SAPO silica-aluminophosphate T temperature (°C, K) W adsorbed volume (cm³/g) 1.1. The adsorption process The underlying process of any adsorption cycle consists basically of two phases, the regeneration phase (a) and the adsorption phase (b) (see fig. 1). During regeneration, the working fluid is removed (desorbed) from the adsorbent using high temperature heat, typically in a temperature range of up to 140°C. The working fluid returns into liquid phase, releasing heat at medium temperature. In case of a cooling application this heat is simply rejected to the environment. Typical condenser temperatures are 29°-35°C. In the adsorption phase, the working fluid is evaporated and adsorbed in the material, releasing heat at a medium temperature, thereby lifting (“pumping”) heat from the low temperature level. In case of a chiller application, the useful cold is produced in the evaporator. As heat storage is based on adsorption/desorption of the working fluid, the storage is in principle lossfree as long as the material can be stored without exposition to the working fluid or any other gas which can be adsorbed. However, it should be mentioned that this process is not a true storage method compared to e.g. hot water storage, as for discharging a low temperature heat source is required for evaporation. From a thermodynamic point of view, adsorption heat storage is a heat pump process. Different working pairs, i.e. combinations of the working fluid (adsorptive) and the porous material (adsorbent) have been suggested and evaluated [4-6]. Research has been focused on water as working fluid, as it has the highest evaporation enthalpy and – compared to other possible working fluids – is non-toxic and environmentally benign. Furthermore, the adsorption of alcohols [7, 8] and ammonia on activated carbon [9] plays an important role and intensive research on these working pairs has also been conducted. Stefan K. Henninger et al. / Energy Procedia 30 (2012) 279 – 288 Fig. 1. The two phases of an adsorption process. In the regeneration phase (a), high temperature driving heat is used to dry the material with the working fluid condensing at ambient temperature. In the adsorption phase, a low temperature heat source is used to evaporate the working fluid which is adsorbed by the dry material with release of heat and a medium temperature useful for heating. 1.2. Adsorption materials development The development of new porous materials for the use in adsorption chiller/heat pump processes is still a fundamental research topic. Within the last decade, several exciting improvements and numerous publications appeared. A first figure of merit for the evaluation of the usability within an adsorption process is the possible working fluid uptake or exchange within the corresponding thermodynamic cycle. As illustrated in fig. 1, the thermodynamic cycle is defined by the four temperature levels (T high, Tcondenser, Tevaporator and Theating). The sensitivity of an adsorbent towards a temperature change, which then results in a corresponding working fluid exchange, is strongly connected with the working pair properties. For example, while the working pair H2O/zeolite is very sensitive to any change of the driving temperature level T high above 120°C, this dependency is much lower for methanol/activated carbons. Since the working fluid loading of any adsorbent is depending on the temperature at all process phases, namely regeneration, evaporation, adsorption and condensation, common boundary conditions must be defined for materials characterization. These boundary conditions should correspond to typical conditions in existing applications such as e.g. solar cooling, gas-driven heat pumps or storage applications for low temperature heating. The characterization of adsorption materials has not been standardized so far, although some common measurement procedures were proposed (e.g. [10]). However, the limitations induced by high driving temperatures (e.g. high fluid circuit pressures) affected the material development towards lower desorption temperatures. 281 282 Stefan K. Henninger et al. / Energy Procedia 30 (2012) 279 – 288 Silica gels are widely studied as very common sorbents for water as working fluid, [11-14] and still represent the state of the art in commercially available sorption chillers like the ACS 08 from the manufacturer Sortech AG [15, 16]. A disadvantage of the silica gel/H2O working pair is the low hydrophilic characteristic, which leads to a low water exchange within a typical cycle, although the maximum adsorption capacity is quite good. This can be illustrated by the characteristic curve according to Dubinin’s theory of “the volume mechanism of the filling of a limited adsorption space W” [17]. For existing adsorbents, the value W represents the volume of the adsorbed molecules per unit mass of the adsorbent in cm³(water)/g(adsorbent). The abscissa is the adsorption potential A=RT ln(p/p0) with the saturation pressure p0 at the temperature T, which can be interpreted thermodynamically as the change of Gibbs free energy upon adsorption (see fig. 2). Within the working window of typical boundary conditions, like adsorption at 35°C and 1.2 kPa versus desorption at 150°C and 5.6 kPa (represented as the grey area), the working fluid exchange for the chosen silica gel is strongly limited. This is quite a typical behavior for many types of silica gel. Therefore improvement of the adsorption characteristics by several approaches, like modification of the grain size or pore sizes, were evaluated and reported in literature. Beside these modifications, the development of hybrid materials where silica gel is used as a host matrix for impregnation with hygroscopic salts were subsequently developed and still are in focus of further research [18-21]. As another well-known class of sorbents, zeolites were intensively evaluated for the use in adsorption processes. The most commonly studied zeolites for solar heating and cooling applications are faujasites (FAU framework type) and zeolite A (LTA framework type). Generally speaking, zeolites are more hydrophilic compared to silica gels, which is concurrently a major drawback for solar driven systems as desorption temperatures above 200°C are required for extensive regeneration of the material (see fig. 2). Therefore the reduction of the strongly hydrophilic character of zeolites by ion exchange, variation of the Si/Al ratio or even dealumination was investigated. In case of faujasites, modifications by ion exchange or dealumination were reported with promising results [22-25]. Especially for the Li- or rare earthexchanged faujasite types, an increased uptake compared to the standard sodium form was observed. A newer adsorption material development led to aluminophosphates (AlPO) and silicaaluminophosphates. These materials are zeolite-like and often named “zeotype materials”, as they exhibit similar frameworks and pore systems. Unlike the hydrophilic zeolites or the less hydrophilic silica gels, these materials show quite a different type of adsorption characteristics, which is often classified as an Sshape type of the isotherm, emphasizing the fact that the isotherm has a steep increase within a narrow relative pressure range. This behavior is advantageous for the use in adsorption heat transformation applications, especially if the steep increase lies within the working window of the application. Various promising AlPOs with different frameworks and water uptakes exist [26]. Unlike the common zeolites, AlPOs feature a neutral framework without any charge balancing cations inside the framework which leads to a different adsorption characteristic. Especially the compound AlPO-18 shows an interesting behavior, starting from a more hydrophobic characteristic which changes suddenly by a steep increase of the adsorption curve [25]. With regard to low temperature adsorption chillers, AlPO-18 has been intensively evaluated with very promising results [24, 27, 28]. Unfortunately, the industrial production of this material is comparatively expensive due to the template based synthesis of this compound. Out of the class of silica-aluminophosphates, the compound SAPO-34 was identified as most promising for the use in thermal driven sorption chillers and heat pumps. This compound was intensively evaluated and is already commercially available e.g. as AQSOA-Z 02 by Mitsubishi Plastics. Further developments using this material are heat exchangers which are coated directly or with the help of a binder [29, 30]. Stefan K. Henninger et al. / Energy Procedia 30 (2012) 279 – 288 In addition, the influence of the elemental composition and framework structure on the sorption characteristics for AlPO-18, SAPO-34 and the bridging material APO-Tric was investigated in [31], showing possibilities for modifying the sorption characteristics by changing the Al-coordination. This underlines the potential of this material class for low temperature heat transformation processes. Fig. 2. Characteristic curves of three different sorption materials, Grace Silica Gel 127 B, SAPO-34 and Zeolite 4 ABF supplied by CWK. The grey area represents a possible working window for adsorption chillers or heat pumps with adsorption at 35°C/1.2 kPa and desorption at 150°C/5.6 kPa. Measurements were carried out at the thermo-analysis laboratory at Fraunhofer ISE. Beside the well-known inorganic materials like zeolites and the newer class of aluminophosphates and silica aluminophosphates, a novel class of microporous materials namely the Metal-Organic Frameworks (MOFs) has emerged [32, 33]. Out of first measurements it can be concluded, that this class is by far the most capable class of microporous materials in terms of internal surface area, micropore volume and water uptake capacity [34-40]. With regard to the similarity of the metal-linker bond to concepts in coordination chemistry, these solids can also be labeled as coordination polymers. Due to unique features such as huge surface areas and pore volumes accompanied by tunable pore sizes and compositions, MOFs have attracted a still increasing attention over the past years with various applications ranging from ion exchange, separation processes up to drug delivery, catalysis and sensor technology [41]. Like zeolites and aluminophosphates, metal organic frameworks are crystalline open porous materials with a one, two or three-dimensional framework. In contrast to zeolites, MOFs are not purely inorganic but inorganic-organic hybrid materials based on metal ions or metal ion clusters as nodes, which are linked by organic, at least bidentic ligands. Compared to traditional adsorbents used in heat pump applications, MOFs exhibit a much richer variety in composition, pore structure and topology. The cluster/linker concept allows for the tuning of pore structures and chemical functionality over a wide range. 283 284 Stefan K. Henninger et al. / Energy Procedia 30 (2012) 279 – 288 Another advantage is the mechanism of synthesis, in which the solvent itself acts as the main template in contrast to the template-based synthesis of e.g. SAPO-34, where a high temperature activation process is needed. With regard to the industrial production, several MOFs are already commercially available and larger production has been launched e.g. by the chemical company BASF. Out of this large and still fast growing class of porous materials, two compounds showing a huge potential for water adsorption processes were identified: First, the chromium(III) terephthalate MIL-101 with a similar framework as the MZN zeolite showing a maximum water uptake of up to 1.4 g/g [34, 38, 42]. A working fluid exchange of up to 939 g/kg was reported for a typical adsorption cycle. Second, the compound MIL-100 (iron or aluminum trimesate) has attracted attention as promising adsorbent for water adsorption [36, 37, 40] 2. Experimental results Independent of the use in a chiller or heat pump application, the first figure of merit remains the working fluid exchange within the cycle. This fluid exchange is the loading spread between the adsorption and desorption path of the cycle as defined in fig. 1. This cycle is in principle characterised by the temperatures of the evaporator Te, condenser (and adsorber) Tc and external heat source Tdrive. With regard to solar applications, the driving temperature is limited by the collector performance, therefore typical possible temperatures for solar cooling applications are (Te=10°C, Tc=35°C, Tdrive=95°C). The choice of the driving temperature of 95°C is motivated by the possible use of standard (high-efficient) flat plate collectors. In addition to that, this is a typical temperature level with water as heat transfer medium, like in heating networks or in environments where waste heat is provided and cannot be used further. The possible water loading spread for different materials under these conditions is given in table 1. Starting from classical materials, the improvements are clearly visible for the different new material developments. Although the working fluid exchange can be enhanced even for zeolites under these low temperature conditions, a maximum exchange of 83 g/kg is comparatively low. The newer class of AlPOs and SAPOs shows a very good exchange of up to 314 g/kg, although at higher adsorption pressure. This holds true for the MOFs. The huge working fluid exchange of up to 939 g/kg, is only possible for very high adsorption pressure of 5.6 kPa as marked in Table 1. However, a tremendous capacity and therefore great potential of MOFs for these applications can be clearly stated. With regard to the possible heat storage capacity, the integral heat of adsorption is the next important value. The integral heat includes the heat of adsorption which is released during the adsorption process and the sensible heat, i.e. the heat capacity of the material itself. These values are determined by a simultaneous thermogravimetry/differential scanning calorimetry (TG-DSC) isobaric measurement. Obviously, as shown in table 1, the integral heat depends on the overall water uptake, as with a higher water uptake, the heat of adsorption converges to the limit of the evaporation enthalpy of water (43.3 kJ/mol). Additionally, the heat of adsorption determined either by direct isothermal measurements in the TG-DSC or by calculation out of two isotherms is given. The hydrophilic zeolites show both a high integral heat and a high heat of adsorption. This is due to the strong interactions with the charged framework and the charge balancing cations, as can be seen for the Ni-Y zeolite showing the highest values with an integral heat of 72.6 kJ/mol and an adsorption enthalpy of 58.4 kJ/mol. As these are averaged values, there are only slight differences between the various forms except for the Li- and rare-earth-exchanged forms. The heat of adsorption is significantly lower for Li-Y and LaNa-Y zeolites, which is due to lower Al-content and the subsequentlyreduced number of cations. Additionally, the interaction with the small Li-cation is not so strong as investigated by e.g. molecular simulations [25]. 285 Stefan K. Henninger et al. / Energy Procedia 30 (2012) 279 – 288 The aluminophosphates and silica-aluminophosphates have quite similar heats of adsorption, with APO-Tric showing the lowest value. MOFs show the lowest values for the integral heat as well as the heat of adsorption. This is a sound result, as due to the high working fluid uptake, fluid-fluid interactions are more dominant than fluidframework interactions. In addition to that, these materials are highly porous, therefore showing a lower heat capacity which manifests in a very small difference between the integral heat and the heat of adsorption. However, in view of the huge water capacity of the novel materials even their application as long term storage materials becomes visible. This is supported by their synthesis routes that turn out quite energysaving in comparison to the template based synthesis of other, highly promising materials such as AlPOs and SAPOs. Thus, the embodied energy needed for production of the storage materials is much lower for this new class of adsorbents. Table 1. Overview on sorbent materials with possible working fluid exchange, integral heat of adsorption including the sensible heat and the average heat of adsorption. (*= possible degradation effects included; ** = higher adsorption pressure in order to show the possible uptake) Material desorption/adsorption temperature / condenser (°C) pressures (kPa) realized working fluid Qint (kJ/mol) Hads (kJ/mol) Reference uptake (g/kg) Silica Gel 95/40 5.6/1.2 41 -- -- [24] Na-A 95/40 5.6/1.2 18 66,1 56,7 -- Li-LSX 95/40 5.6/1.2 24 66.9 58,0 [24] Ni-Y 95/40 5.6/1.2 14 72,6 58,4 -- Li-Y 95/40 5.6/1.2 43 67.0 51.0 [24] LaNa-Y 95/40 5.6/1.2 83 63.5 51.9 [24] SAPO-34 95/40 5.6/1.2 200 65.8 55.5 [24] AlPO-18 95/40 5.6/1.2 253 62.3 55.1 [24] APO-Tric 95/40 5.6/5.6** 314 60.6 53.6 [31] HKUST-1 95/40 5.6/1.2 106 48.1* 50.7* [24] MIL101(Cr) 90/40 5.6/5.6** 939 46.1-47.2 45.13 [34] MIL100(Fe) 90/40 5.6/5.6** 400 -- 43.3-44.4 [35, 37] 286 Stefan K. Henninger et al. / Energy Procedia 30 (2012) 279 – 288 3. Conclusions and outlook A broad variety of adsorption materials, which can be used for heat transformation (heat pump, cooling) and heat storage applications, exists. In particular, advanced materials such as inorganic crystalline frameworks (AlPOs and SAPOs) have been developed in the last decade and are now implemented in components and systems that are starting market deployment in heat pumps and chillers. Novel materials based on metal-organic frameworks are still investigated on a laboratory scale, but show a very promising potential for the application in the heating/cooling and storage sector. The many degrees of freedom in the composition and molecular geometry of these materials open a huge range of adjusting possibilities regarding their properties to particular boundary conditions needed in different applications. 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