IMPLANTS IN ORTHOPAEDICS DR ABHISHEK SHETTY HISTORY The basic foundation Lord Lister– aseptic surgery in 1860 Morton & Simpson– ether & chloroform for anesthesia Roentgen (1896)-- xrays EVOLUTION Pre Lister era Gold, Silver, iron, platinum and many others were used as implants Pins wires, hooks books also used Bell (1804) and Lavert (1829)– silver and platinum implants Post Lister era/ antiseptic era Lister himself was the first to wire a patella with silver wire. Hansman– early exponent of plate and screws, used plated sheet steel Sir Arbuthnot Lane placed plate and screw on firm footing by using high carbon steel/ stout steel Von Bayer– pins for intraarticular small fragment fixation. Hey Grooves(1893)– advocated rigid fixation of fractures Sherman (1912) used vanadium During the same time stainless steel was discovered with discovery of chromium!! Stainless steel era was thus launched! 1959- Ferguson and Lang published their work “ metals and engineering in bone and joint surgery” type 316 steel was recognised.. 316L is now replacing 316 Advances in implant of fracture fixation Smith Peterson 1937—triflanged nail Mc laughlin and throton introduced extra plate to S-P nail. 60 yrs ago kuntscher– intramedullary nailing A.O/ ASIF group– 1950 in Europe by 18 surgeons. IMPLANTS DEFINITION As a substance made of living/non living material with a specified form which can be inserted into the body through skin/ mucus membrane to sub serve a specific function and to remain there for a significant duration. Common qualities 1. Function without breaking, distorting or deteriorating. 2. Not produce deleterious effect on host 3. Easier to insert and remove. Functions 1. Replace a diseased damaged or worn out part 2. Immobilize fractures or osteotomies 3. Aid in correction of deformities IDEAL IMPLANT 1. 2. 3. 4. 5. Should be inert & non toxic to the body Corrosion proof Easily fabricated Great strength & high resistance to fatigue Should be inexpensive. PHYSICAL PROPERTIES 1. Corrosion resistance 2. Fatigue resistance 3. Shape & dimensional compatibility 4. Interchange ability 5. Sterilization 6. Freedom from toxic effects 7. Freedom from surface defects 8. Marking and packing Testing of implants CATEGORIES Physical Chemical Structural Biological 1. 2. 3. 4. 5. Physical appearance Weight Magnetism Hardness Microstructure 1. 2. 3. CHEMICAL Molybdenum detection test Molybdenum percentage estimation Corrosion test 1. 2. STRUCTURAL CHARACTERISTICS Design specifications Mechanical stability 1. 2. 3. 4. 5. 6. Implant design Possible forces acting on implant & whether implant is strong enough to neutralize these forces. Function for considerable time Surgical convenience Anatomical factors Stress protection effect Cost 1. 2. 3. Methods of checking profiles Naked eye examination & magnification photography. Profile magnification be done by using a profile projector or a slide projector Industrial x-rays -slot foe screw driver -canal of canulated screw -structural defects METALS IN ORTHOPAEDICS METALLIC GROUPS Stainless steel or iron based alloys Cobalt based alloys Titanium based alloys Stainless steel first modern alloy system corrosion resistant contains carbon, molybdenum, chromium and nickel Carbon increases strength but decreases corrosion resistance Chromium increases passivity by forming stable chromium oxide Molybdenum counters the action of chloride ions &organic acids in body fluids & thus increases passivity Nickel keeps structure of steel stable Commonly used types AISI 316L—implant steel AISI 440B—instrument steel 1. 2. 3. 4. 5. Advantages & disadvantages of stainless steel Offers good mechanical strength Possesses excellent ductility Shows work hardening effects Time-tested metal It may show local corrosing & pitting corrosion DRILLBIT STEEL Extremely hard Can be sharpened well Not ductile & can easily break Not corrosion resistant COBALT-BASED ALLOY Vitallium or F75--- commonly used cobalt-chromium alloy– contains 27 to 30 % chromium, 5 to 7 % molybdenum, cobalt making up remaining 1. 2. 3. 4. 5. Advantages & disadvantages Are inert Posses high modules of elasticity & high strength than steel Difficult to machine Quite expensive Has low ductility & bind securely to bone TITANIUM PURE TITANIUM is soft hence not commonly used However AO grp popularising pure titanium of good strength & ductility-LCDCP 1. 2. 3. 4. Advantages & disadvantages Less prone to fatigue Outstanding corrosion resistance Optimal amount of torque Technologies are not well established FUTURE TRIP( transformation-induced plasticity) steels Refractory metals—tungsten, tantalum and molybdenum Nickel-titanium alloys memory metals (nitinol) BIOCOMPATIBILTY OF IMPLANT CORROSION– damage of material due to action of its environment 1-change in colour 2-formation of surface film 3-disintegration of material 1. 2. Effects of corrosion Tissue inflammation & necrosis Weakening of implant 1. 2. Corrosion process Chemical Electrochemical CORROSION CLINICAL RELEVANCE UNIFORM ATTACK GALVANIC OR BIMETALLIC PITTING CORROSION FRETTING To make use of corrosion resistant material for implant manufacturing To use same material for parts of a multipart implant To remove broken drill bit if any, esp if it is in contact with plate To keep damage to implant minimum Avoid instability of fixation HOST RESPONSE Fibrine & platelets Leukocytes Macrophages Lymphocytes Fibroblats Bone minerals FB giant cells 1. 2. 3. 4. Modified Macrophages may remain in vicinity of implants.. Significant number of lymphocytes & plasma cells near the implant Multinucleated giant cells All implants surrounded by fibrous capsule CLINICAL RELEVANCE Chronic inflammation Loosening Sterile abscess neoplasia IMPLANT FAILURE 1. 2. 3. Every implant is subjected to various forces because of Gravity Muscle action Wt bearing 1. 2. 3. 4. 5. Forces are Tension Compression Bending Shear torsion Implant –loading in tension—more force--deformation. As force removed implant gets back to its original shape– elastic deformation Force excess—implant does not get back to its original shape, there after even if force is decreased material continues to deform till implant fails-plastic deformation. 1. 2. 3. Deformation dependant on Force applied Original length Original cross-sectional area Deformation with respect to original length—strain Force applied per unit area--stress Stress Strain Strength Rigidity or ductility Yield stress, max stress, ultimate stress Ductile failure Brittle failure Fatigue failure Creep Stress concentration
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