OKLAHOMA DEPARTMENT OF ENVIRONMENTAL QUALITY AUTHORIZATION TO DISCHARGE UNDER THE OKLAHOMA POLLUTANT DISCHARGE ELIMINATION SYSTEM PERMIT NUMBER: OK0040789 I.D. NUMBER: I-66001770 In compliance with the provisions of the Clean Water Act (33 U.S.C. 125 et seq.), hereinafter called the "Act," and with the provisions of the Oklahoma Pollutant Discharge Elimination System Act (OPDES Act) 27A O.S., §2-6-201 et seq., and the rules of the Oklahoma Department of Environmental Quality promulgated thereunder, Lafarge Building Materials, Inc. 2609 North 145th East Avenue Tulsa, OK 74116-2200 is authorized to discharge wastewater from their facility, located at: SW¼ of Section 22, Township 20N, Range 14E IM Rogers County, Oklahoma or at 2609 North 145th East Avenue, Tulsa, Oklahoma to receiving waters identified as an unnamed tributary of Mingo Creek, in the stream segment No. 121300 (Water Body ID# OK121300010030_00) of the Middle Arkansas River Basin, from: Outfall 001: Latitude N 36º 11′ 56.160″, Longitude W 95º 49′ 11.221″ (GPS: NAD83) SW¼ of SE¼ of NE¼ Section 21, Township 20N, Range 14 E IM Tulsa County, Oklahoma Outfall 005: Latitude N 36º 12′ 11.002″, Longitude W 95º 49′ 22.003″ (GPS: NAD83) SW¼ of NW¼ of NE¼ Section 21, Township 20N, Range 14 E IM Tulsa County, Oklahoma to receiving waters identified as Knudson Creek, in the stream segment No. 121300 (Water Body ID# OK121300010040_00) of the Middle Arkansas River Basin, from: Outfall 002: Latitude N 36º 11′ 29.558″, Longitude W 95º 48′ 01.574″ (GPS: NAD83) NE¼ of NE¼ of NE¼ Section 27, Township 20N, Range 14 E IM Rogers County, Oklahoma Outfall 003: Latitude N 36º 11′ 28.174″, Longitude W 95º 48′ 33.238″ (GPS: NAD83) NE¼ of NE¼ of NW¼ Section 27, Township 20N, Range 14 E IM Rogers County, Oklahoma Permit No. OK0040789 I.D. No. I-66001770 Page 2 Part I Outfall 004: Latitude N 36º 11′ 24.845″, Longitude W 95º 48′ 45.724″ (GPS: NAD83) NW¼ of NW¼ of NW¼ Section 27, Township 20N, Range 14 E IM Rogers County, Oklahoma in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV, hereof. In addition, the above-referenced facility is also authorized to treat/dispose of industrial wastewater/stormwater in four (4) flow-through surface impoundments F01 – F04 and one (1) total retention surface impoundment T01 as described in the Appendix of this permit. Direct discharge of wastewater from the surface impoundments F01 – F04 and T01 to waters of the state is specifically prohibited. Surface impoundments shall be maintained in accordance with Parts I, II, III, and IV, hereof. Issuance of this permit in no way or in any respect affects the permittee's civil or criminal responsibility regarding disposal and/or discharges of wastewater, except with respect to the permittee's legal responsibility under the OPDES Act and Department Rules. This permit replaces and supersedes OPDES Permit No. OK0040789 that became effective on August 1, 2006 and expired on July 31, 2011. This permit shall become effective on , 2011. This permit and the authorization to discharge shall expire at midnight, on , 2016. This is to certify that the wastewater discharges set forth in this permit comply with the requirements of Oklahoma's Water Quality Standards, as amended, provided the permittee does not exceed the effluent limitations set forth in this permit. Issued this day of , 2011. For Oklahoma Department of Environmental Quality _________________________ Carol Paden, P.E., Manager Industrial Permits Section Water Quality Division _________________________ Shellie Chard-McClary, Director Water Quality Division Permit No. OK0040789 I.D. No. I-66001770 Page 3 Part I PART I EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SECTION A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Outfalls 001-005 a. Limitations and monitoring requirements for Outfall 001 During the period beginning the effective date and lasting through the expiration date, the permittee is authorized to discharge from Outfall 001. The discharge from Outfall 001 consists of stormwater runoff from a limestone quarry. Such discharge shall be limited and monitored by the permittee as specified below: Effluent Limitations for Outfall 001 PARAMETERS Flow (in mgd) STORET: 50050 Total Suspended Solids (TSS) STORET: 00530 Chlorides STORET: 00940 Sulfates (as SO4) STORET: 00945 Total Dissolved Solids (TDS) STORET: 70295 pH (std units) STORET: 00400 DISCHARGE LIMITATIONS MASS LOADING LIMITS CONCENTRATION LIMITS (lb/day unless otherwise specified) (mg/L unless otherwise specified) MONTHLY DAILY MONTHLY DAILY AVERAGE MAXIMUM AVERAGE MAXIMUM Report Report N/A N/A N/A N/A Report 45.0 N/A N/A Report Report N/A N/A 449.0 534.0 N/A N/A 1258.0 1494.0 N/A N/A between 6.5 s.u. - 9.0 s.u. Monitoring Requirements for Outfall 001 PARAMETERS Flow TSS MEASUREMENT FREQUENCY 1 2/Month Estimate 1/Month Grab Chlorides 2/Month Grab Sulfates 2/Month Grab TDS 2/Month Grab pH 2/Month Grab NOTE: See Parts II, III, and IV for Additional Requirements. Footnotes: (1) SAMPLE TYPE When discharging. Permit No. OK0040789 I.D. No. I-66001770 Page 4 Part I There shall be no discharge of a visible sheen of oil or globules of oil or grease on or in the water. Oil and grease shall not be present in quantities that adhere to stream banks and coat bottoms of water courses. Surface waters of the State shall be maintained free from oil and grease and taste and odors. There shall be no discharge of floating solids or visible foam in other than trace amounts. The discharge shall not contain chemical, physical, or biological substances in concentrations that are irritating to skin or sense organs or are toxic or cause illness upon ingestion by human beings. b. Limitations and monitoring requirements for Outfall 002 During the period beginning the effective date and lasting through the expiration date, the permittee is authorized to discharge from Outfall 002. The discharge from Outfall 002 consists of stormwater runoff from a shale quarry. Such discharge shall be limited and monitored by the permittee as specified below: Effluent Limitations for Outfall 002 PARAMETERS Flow (in mgd) STORET: 50050 Total Suspended Solids (TSS) STORET: 00530 Sulfates (as SO4) STORET: 00945 Total Dissolved Solids (TDS) STORET: 70295 pH (std units) STORET: 00400 DISCHARGE LIMITATIONS MASS LOADING LIMITS CONCENTRATION LIMITS (lb/day unless otherwise specified) (mg/L unless otherwise specified) MONTHLY DAILY MONTHLY DAILY AVERAGE MAXIMUM AVERAGE MAXIMUM Report Report N/A N/A N/A N/A Report 45.0 N/A N/A 534.0 534.0 N/A N/A 1494.0 1494.0 N/A N/A between 6.5 s.u. - 9.0 s.u. Monitoring Requirements for Outfall 002 Flow MEASUREMENT FREQUENCY 1 2/Month TSS 1/Month Grab Sulfates 2/Month Grab TDS 2/Month Grab pH 2/Month Grab PARAMETERS SAMPLE TYPE Estimate NOTE: See Parts II, III, and IV for Additional Requirements. Footnotes: (1) When discharging. There shall be no discharge of a visible sheen of oil or globules of oil or grease on or in the water. Oil and grease shall not be present in quantities that adhere to stream banks and coat bottoms of water courses. Surface waters of the State shall be maintained free from oil and grease and taste and odors. Permit No. OK0040789 I.D. No. I-66001770 Page 5 Part I There shall be no discharge of floating solids or visible foam in other than trace amounts. The discharge shall not contain chemical, physical, or biological substances in concentrations that are irritating to skin or sense organs or are toxic or cause illness upon ingestion by human beings. c. Limitations and monitoring requirements for Outfall 003 (1) Interim limitations and monitoring requirements (first 3 years) During the period beginning the effective date and lasting through three (3) years from the effective date of the permit, the permittee is authorized to discharge from Outfall 003. The discharge from Outfall 003 consists of stormwater runoff from the cement kiln dust pile and spoils area. Such discharge shall be limited and monitored by the permittee as specified below: Effluent Limitations for First 3 Years for Outfall 003 PARAMETERS Flow (in mgd) STORET: 50050 Total Suspended Solids (TSS) STORET: 00530 Selenium, total ( in μg/L) STORET: 01147 Chlorides STORET: 00940 Sulfates (as SO4) STORET: 00945 Total Dissolved Solids (TDS) STORET: 70295 pH (std units) STORET: 00400 DISCHARGE LIMITATIONS MASS LOADING LIMITS CONCENTRATION LIMITS (lb/day unless otherwise specified) (mg/L unless otherwise specified) MONTHLY DAILY MONTHLY DAILY AVERAGE MAXIMUM AVERAGE MAXIMUM Report Report N/A N/A N/A N/A Report 45.0 N/A N/A 4.74 (1) 8.21 N/A N/A 449.0 534.0 N/A N/A 449.0 534.0 N/A N/A 2382.0 2382.0 N/A N/A between 6.5 s.u. - 9.0 s.u. Monitoring Requirements for First 3 Years for Outfall 003 PARAMETERS Flow TSS MEASUREMENT FREQUENCY (2) 2/Month SAMPLE TYPE Estimate 1/Month Grab Selenium, total 2/Month Grab Chlorides 2/Month Grab Sulfates 2/Month Grab TDS 2/Month Grab pH 2/Month Grab NOTE: See Parts II, III, and IV for Additional Requirements. Permit No. OK0040789 I.D. No. I-66001770 Page 6 Part I Footnotes: (1) (2) See Part II (E) of this permit When discharging. There shall be no discharge of a visible sheen of oil or globules of oil or grease on or in the water. Oil and grease shall not be present in quantities that adhere to stream banks and coat bottoms of water courses. Surface waters of the State shall be maintained free from oil and grease and taste and odors. There shall be no discharge of floating solids or visible foam in other than trace amounts. The discharge shall not contain chemical, physical, or biological substances in concentrations that are irritating to skin or sense organs or are toxic or cause illness upon ingestion by human beings. (2) Final limitations and monitoring requirements (after first 3 years) During the period beginning of three years after the effective date and lasting through the expiration date of the permit, the permittee is authorized to discharge from Outfall 003. The discharge from Outfall 003 consists of stormwater runoff from the cement kiln dust pile and spoils area. Such discharge shall be limited and monitored by the permittee as specified below: Effluent Limitations after First 3 Years for Outfall 003 PARAMETERS Flow (in mgd) STORET: 50050 Total Suspended Solids (TSS) STORET: 00530 Selenium, total ( in μg/L) STORET: 01147 Chlorides STORET: 00940 Sulfates (as SO4) STORET: 00945 Total Dissolved Solids (TDS) STORET: 70295 pH (std units) STORET: 00400 DISCHARGE LIMITATIONS MASS LOADING LIMITS CONCENTRATION LIMITS (lb/day unless otherwise specified) (mg/L unless otherwise specified) MONTHLY DAILY MONTHLY DAILY AVERAGE MAXIMUM AVERAGE MAXIMUM Report Report N/A N/A N/A N/A Report 45.0 N/A N/A 4.74 (1) 8.21 N/A N/A 449.0 534.0 N/A N/A 449.0 534.0 N/A N/A 1258.0 1494.0 N/A N/A between 6.5 s.u. - 9.0 s.u. Permit No. OK0040789 I.D. No. I-66001770 Page 7 Part I Monitoring Requirements after First 3 Years for Outfall 003 PARAMETERS Flow TSS MEASUREMENT FREQUENCY (2) 2/Month SAMPLE TYPE Estimate 1/Month Grab Selenium, total 2/Month Grab Chlorides 2/Month Grab Sulfates 2/Month Grab TDS 2/Month Grab pH 2/Month Grab NOTE: See Parts II, III, and IV for Additional Requirements. Footnotes: (2) (2) See Part II (E) of this permit When discharging. There shall be no discharge of a visible sheen of oil or globules of oil or grease on or in the water. Oil and grease shall not be present in quantities that adhere to stream banks and coat bottoms of water courses. Surface waters of the State shall be maintained free from oil and grease and taste and odors. There shall be no discharge of floating solids or visible foam in other than trace amounts. The discharge shall not contain chemical, physical, or biological substances in concentrations that are irritating to skin or sense organs or are toxic or cause illness upon ingestion by human beings. d. Limitations and monitoring requirements for Outfall 004 During the period beginning the effective date and lasting through the expiration date, the permittee is authorized to discharge from Outfall 004. The discharge from Outfall 004 consists of stormwater runoff from the plant area, from the stockpile of coal/petroleum coke blend, wastewater from the plant vehicle/truck wash, and the cooler building groundwater sump pump. Such discharge shall be limited and monitored by the permittee as specified below: Permit No. OK0040789 I.D. No. I-66001770 Page 8 Part I Effluent Limitations for Outfall 004 PARAMETERS Flow (in mgd) STORET: 50050 Total Suspended Solids (TSS) STORET: 00530 Oil and Grease STORET: 00552 Sulfates (as SO4) STORET: 00945 Total Dissolved Solids (TDS) STORET: 70295 pH (std units) STORET: 00400 DISCHARGE LIMITATIONS MASS LOADING LIMITS CONCENTRATION LIMITS (lb/day unless otherwise specified) (mg/L unless otherwise specified) MONTHLY DAILY MONTHLY DAILY AVERAGE MAXIMUM AVERAGE MAXIMUM Report Report N/A N/A N/A N/A Report 45.0 N/A N/A Report 15.0 N/A N/A Report Report N/A N/A Report Report N/A N/A between 6.5 s.u. - 9.0 s.u. Monitoring Requirements for Outfall 004 Flow MEASUREMENT FREQUENCY 1 2/Month TSS 1/Month Grab Oil and Grease 1/Month Grab Sulfates 2/Month Grab TDS 2/Month Grab pH 2/Month Grab PARAMETERS SAMPLE TYPE Estimate NOTE: See Parts II, III, and IV for Additional Requirements. Footnotes: (1) When discharging. There shall be no discharge of a visible sheen of oil or globules of oil or grease on or in the water. Oil and grease shall not be present in quantities that adhere to stream banks and coat bottoms of water courses. Surface waters of the State shall be maintained free from oil and grease and taste and odors. There shall be no discharge of floating solids or visible foam in other than trace amounts. The discharge shall not contain chemical, physical, or biological substances in concentrations that are irritating to skin or sense organs or are toxic or cause illness upon ingestion by human beings. Permit No. OK0040789 I.D. No. I-66001770 Page 9 Part I e. Limitations and monitoring requirements for Outfall 005 During the period beginning the effective date and lasting through the expiration date, the permittee is authorized to discharge from Outfall 005. The discharge from Outfall 005 consists of stormwater runoff from the limestone quarry. Such discharge shall be limited and monitored by the permittee as specified below: Effluent Limitations for Outfall 005 PARAMETERS Flow (in mgd) STORET: 50050 Total Suspended Solids (TSS) STORET: 00530 Sulfates (as SO4) STORET: 00945 Total Dissolved Solids (TDS) STORET: 70295 pH (std units) STORET: 00400 DISCHARGE LIMITATIONS MASS LOADING LIMITS CONCENTRATION LIMITS (lb/day unless otherwise specified) (mg/L unless otherwise specified) MONTHLY DAILY MONTHLY DAILY AVERAGE MAXIMUM AVERAGE MAXIMUM Report Report N/A N/A N/A N/A Report 45.0 N/A N/A 534.0 534.0 N/A N/A 1664.0 1664.0 N/A N/A between 6.5 s.u. - 9.0 s.u. Monitoring Requirements for Outfall 005 Flow MEASUREMENT FREQUENCY 2 2/Month TSS 1/Month Grab Sulfates 2/Month Grab TDS pH 2/Month Grab 2/Month Grab PARAMETERS SAMPLE TYPE Estimate NOTE: See Parts II, III, and IV for Additional Requirements. Footnotes: (1) When discharging. There shall be no discharge of a visible sheen of oil or globules of oil or grease on or in the water. Oil and grease shall not be present in quantities that adhere to stream banks and coat bottoms of water courses. Surface waters of the State shall be maintained free from oil and grease and taste and odors. There shall be no discharge of floating solids or visible foam in other than trace amounts. The discharge shall not contain chemical, physical, or biological substances in concentrations that are irritating to skin or sense organs or are toxic or cause illness upon ingestion by human beings. Permit No. OK0040789 I.D. No. I-66001770 f. Page 10 Part I Sampling Locations for Outfalls 001 - 005 Samples for Outfalls 001- 005 taken in compliance with the monitoring requirements specified above shall be taken at the following locations: Outfall 001: At the end of the pipe and prior to entering the unnamed tributary of Mingo Creek at the SW¼ of SE¼ of NE¼ Section 21, Township 20N, Range 14 E IM, Tulsa County, Oklahoma, or at Latitude 36º 11′ 56.160″ N, Longitude 95º 49′ 11.221″ W. Outfall 002: At the end of the pipe and prior to entering Knudson Creek at the NE¼ of NE¼ of NE¼ Section 27, Township 20N, Range 14 E IM, Rogers County, Oklahoma, or at Latitude 36º 11′ 29.558″ N, Longitude 95º 48′ 01.574″ W. Outfall 003: At the end of the pipe and prior to entering Knudson Creek at the NE¼ of NE¼ of NW¼ Section 27, Township 20N, Range 14 E IM, Rogers County, Oklahoma, or at Latitude 36º 11′ 28.174″ N, Longitude 95º 48′ 33.238″ W. Outfall 004: At the end of the pipe and prior to entering Knudson Creek at the NW¼ of NW¼ of NW¼ Section 27, Township 20N, Range 14 E IM, Rogers County, Oklahoma, or at Latitude 36º 11′ 24.845″ N, Longitude 95º 48′ 45.724″ W. Outfall 005: At the end of the pipe and prior to entering the unnamed tributary of Mingo Creek at the SW¼ of NW¼ of NE¼ Section 21, Township 20N, Range 14 E IM, Tulsa County, Oklahoma, or at Latitude 36º 12′ 11.002″ N, Longitude 95º 49′ 22.003″ W. SECTION B. BACKGROUND MONITORING Not applicable SECTION C. SCHEDULE OF COMPLIANCE The permittee shall complete the following activities in accordance with the specified schedule: 1. The permittee shall prepare a written maintenance and operation plan (MOP) for the surface impoundments F01, F02, and F04 that contain Class-I and Class-II wastewater within 180 days from the effective date of the permit. The MOP must be followed, updated annually, kept on-site and be available to the DEQ. 2. The permittee shall submit a Stormwater Pollution Prevention Plan along with Best Management Practices Plan (SWP3) within 180 days from the effective date of the permit following the requirements of Multi-sector General Industrial Permit (OKR05) for stormwater discharge. The facility may also follow the requirements in EPA’s Guidance Document for Developing Stormwater Pollution Prevention Plan and Stormwater Best Management Practices which can be found at the following link: http://cfpub.epa.gov/npdes/stormwater/swppp.cfm. Use of a registered professional engineer for SWP3 preparation is not required by the permit. This SWP3 must include necessary structural and non-structural BMPs along with other components. 3. Since surface impoundments F01 and F02 are located in the 100-year flood plain, the permittee shall conduct an engineering survey to find whether or not the elevations of the berms/dikes of these impoundments are at least 1 foot above the 100-year flood level. If any side of the dikes doesn’t fulfill this requirement, the permittee must submit an approvable engineering plan along with a schedule to modify the berms of these impoundments in accordance with OAC 252:616-5-1 within 120 days from the effective date of the permit. Pursuant to OAC Permit No. OK0040789 Page 11 I.D. No. I-66001770 Part I 252:616-1-3, an engineering plan must be prepared, signed, and sealed by an engineer registered to practice in the State of Oklahoma. 4. Per information provided in the permit application, depth of surface impoundments F01 – F03 is 10 feet and the depth of the groundwater near the facility varies from 10 to 25 feet. This doesn’t meet the minimum separation requirement of 15 feet. The permittee will need to submit an engineering report indicating the elevations of the groundwater monitoring wells (MW2, MW4, MW7, and MW8), ground level, berm levels, bottoms of the surface impoundments (F01 – F03), and variation of groundwater levels along with a drawing (vertical profile) showing all the elevations of related components. The engineering report must include at least 4 years of groundwater level data to determine the historical high and low groundwater elevations. Pursuant to OAC 252:616-1-3, an engineering report must be prepared, signed, and sealed by an engineer registered to practice in the State of Oklahoma. The permittee shall submit this report within 24 months from the effective date of the permit. 5. The permittee shall submit wastewater analysis for arsenic, chromium, cadmium, copper, lead, nickel, silver, selenium, thallium, zinc, chlorides, sulfates, TDS, and pH from surface impoundments F01 and F02 within 24 months from the effective date of the permit. The permittee will need to take two samples from each of impoundments – one at the entry point (influent) to the surface impoundments and the other from the surface impoundments and analyze them separately for the above-mentioned pollutants. Collection procedures, sampling protocol, analytical methods, apparatus and materials, preservation, handling, etc., procedures listed in 40 CFR Part 136 must be followed. All laboratory analyses for the pollutants specified in this section must be performed by a laboratory certified by the DEQ. Based on the test results, the DEQ will re-determine the class of wastewater. If the wastewater is still classified as Class I wastewater, the DEQ will notify the permittee within 30 days from the date of receiving the wastewater analysis. The permittee will need to install a protective liner or modify the surface impoundment(s) with a liner systems that is appropriate and protective for Class I wastewater in accordance with the following schedules: Item No. Activity Time to Complete Each Activity 1. Submit an approvable engineering plan along with the specifications in accordance with OAC 252:616 to modify the surface impoundment(s) F01 and/or F02 with a liner system appropriate for Class-I wastewater. This plan must be prepared by an engineer registered to practice in the State of Oklahoma. Within 28 months from the effective date of the permit. 2. Approval of the plan by the DEQ Within 30 months from the effective date of the permit. 3. Complete construction of all the proposed activities in accordance with the approved plan Within 36 months from the effective date of the permit. 4. Submit a construction report along with as built drawings Within 60 days from the date of completion of the construction 6. Pursuant to OAC 252:616-7-1(5) of the rules of the DEQ, deep-rooted vegetation shall not be used for erosion control of dikes and all deep-rooted vegetation must be removed from surface impoundment T01 to maintain integrity and stability of the impoundments. In addition, dikes/berms of this impoundment were not maintained in accordance with OAC 252:616-7-1. To comply with the standards and requirements contained in OAC 252:616, the permittee shall complete the following activities in accordance with timeframe mentioned in the table below: Permit No. OK0040789 I.D. No. I-66001770 Page 12 Part I Item No. Activity Time to Complete Each Activity 1. Submit an approvable engineering plan along with the specifications in accordance with OAC 252:616 to remove deeprooted vegetation from the surface impoundment T01 and modify/fix the liners and side slopes of this impoundment. This plan must be prepared by an engineer registered to practice in the State of Oklahoma. Within 180 days from the effective date of the permit. 2. Approval of the plan by the DEQ Within 240 days from the effective date of the permit. 3. Complete construction of all the proposed activities in accordance with the approved plan 4. Submit a construction report along with as built drawings Within 180 days from the plan approval date Within 60 days from the date of completion of the construction 7. The permittee has been disposing of truck and/or equipment wash wastewater in a surface impoundment with a concrete-liner without prior approval of the DEQ. The depth of this impoundment is about 3 feet and doesn’t have the required holding capacity in accordance with OAC 252:616-7-1(6). Pursuant to OAC 252:616-3-1(a), “permits are required for construction, installation, modification, operation and closure of any industrial wastewater surface impoundment(s). Pursuant to OAC 252:616-3-4(c), “The applicant shall submit construction plans to the DEQ at least 120 days before starting on-site construction or modifying any new or existing surface impoundment or industrial wastewater system.” Since this impoundment doesn’t meet the requirements of OAC 252:616, it must be modified to meet the requirements or removed. If the permittee chooses to remove the unpermitted impoundment, then it must be closed in accordance with OAC 252:616-13. The permittee shall submit a pre-closure sampling and analysis plan for this unpermitted surface impoundment within 120 days from the effective date of the permit. If the permittee chooses to modify the existing surface impoundment and/or construct a new surface impoundment, the facility will need to complete the activities in accordance with timeframe mentioned in the table below: Item No. Activity Time to Complete Each Activity 1. Submit an approvable engineering plan along with the specifications in accordance with OAC 252:616 to construct a new surface impoundment and/or to modify the existing impoundment to dispose of wastewater from the truck wash pad. Your proposal must include wastewater characteristics, treatment process, water balance calculation and other pertinent information in accordance with OAC 252:616, Subsection 5 & 7 to include this impoundment in the permit. The proposed plan must be prepared by an engineer registered to practice in the State of Oklahoma. Within 180 days from the effective date of the permit. 2. Approval of the plan by the DEQ 3. Complete construction of the proposed activities in accordance with the approved plan 4. Submit a construction report along with as built drawings Within 240 days from the effective date of the permit. Within 180 days from the plan approval date Within 60 days from the date of completion of the construction Permit No. OK0040789 I.D. No. I-66001770 SECTION D. Page 13 Part I REPORTING OF MONITORING RESULTS Monitoring results shall be reported in accordance with the provisions of Part III. E.4 of the permit. Monitoring results obtained during the previous month shall be summarized and reported on the Discharge Monitoring Report (DMR) forms due to the Oklahoma Department of Environmental Quality, Water Quality Division, Wastewater Compliance Tracking Section postmarked or received no later than the 15th day of the following month. If no discharge occurs during the reporting period, DMR forms stating “No Discharge” shall be submitted according to the above schedule. The first report is due on , 2011. Permit No. OK0040789 I.D. No. I-66001770 Page 1 Part II PART II OTHER PERMIT REQUIREMENTS A. The permittee is hereby given notice that this permit is in all respects subject to compliance with and actions under any and all applicable and relevant terms, conditions, provisions and requirements and any and all amendments of the laws of the State of Oklahoma, the rules of the Oklahoma Department of Environmental Quality, and Oklahoma’s Water Quality Standards. The absence of any express reference within this permit of any particular statutory requirement, rule(s), regulation(s), or standard(s) shall in no respect be deemed or construed to exempt or preclude the application of such requirement, rule(s), regulation(s), or standard(s) to this permit or the permittee. By the Director’s approval, grant, and issuance of this permit, permittee acknowledges receipt of true, correct, and current copies of Oklahoma’s Water Quality Standards and the rules of the Oklahoma Department of Environmental Quality, provided, however, that permittee further acknowledges that any and all amendments thereto shall become part of this permit. B. REOPENER CLAUSE This permit may be reopened for modification or revocation and reissuance to require additional monitoring and/or effluent limitations where actual or potential exceedances of State water quality criteria are determined to be the result of the permittee’s discharge to the receiving water(s), or a Total Maximum Daily Load is established for the receiving stream(s), or when required as technology advances. Modification or revocation and reissuance of the permit shall follow regulations listed at 40 CFR § 124.5. The permit may also be reopened to implement and/or require impoundment modifications, additions, extensions, and/or operational changes; monitoring and reporting; reclassification of wastes; sludge management plans; best management practices; closure plans; and/or other appropriate actions. C. Unless otherwise specified in this permit, all laboratory analyses for the parameters specified in this permit must be performed by a laboratory certified by the Oklahoma Department of Environmental Quality for those parameters. D. Unless otherwise specified in this permit, effluent and/or upstream monitoring shall be conducted according to analytical, apparatus and materials, sample collection, preservation, handling, etc., procedures listed at 40 CFR Part 136 in effect on the effective date of this permit. Amendments to 40 CFR Part 136 promulgated after the effective date of this permit shall supersede these requirements as applicable. E. MINIMUM QUANTIFICATION LEVEL (MQL) If any individual analytical test result is undetectable at a detection limit less than the minimum quantification level (MQL) listed below, a value of zero (0) may be used for that individual result for the DMR calculations and reporting requirements. If a pollutant is found at a measurable level, however, it must be averaged with all samples for the reporting period. Non-detectable levels of such pollutants for the affected reporting period will be assumed to be present at one-half the analytical detection limit for averaging purposes. Parameter Selenium, total MQL (g/L) 5.0 Technical assistance in adapting 40 CFR 136 analytical methods to measuring hardness-dependent metals in very low hardness waters is available from the DEQ’s State Environmental Laboratory. The permittee may develop an effluent and/or upstream specific method detection limit (MDL) in accordance with Appendix B to 40 CFR Part 136. For any pollutant for which the permittee determines an effluent and/or Permit No. OK0040789 I.D. No. I-66001770 Page 2 Part II upstream specific MDL, the permittee shall send to the DEQ, Water Quality Division, Industrial Permits Section, a report containing QA/QC documentation, analytical results, and calculations necessary to demonstrate that the effluent and/or upstream specific MDL was correctly calculated. An effluent and/or upstream specific minimum quantification level (MQL) shall be determined in accordance with the following calculation: MQL = 3.3 x MDL Upon written approval by the Industrial Permits Section, the effluent and/or upstream specific MQL may be utilized by the permittee for all future DMR calculations and reporting requirements. F. SURFACE IMPOUNDMENTS 1. A minimum freeboard of three (3) feet shall be maintained for all permitted surface impoundments (F01 – F04) and T01. 2. Surface impoundments F01 – F04 and T01 shall be sized to contain the design flow of wastewater/ stormwater (including sludge) plus expected rainfall plus 3 feet of freeboard. Inner and outer dike slopes shall not be steeper than 1 vertical to 3 horizontal (1:3). 3. Surface impoundments F04 and T01 shall be maintained free of oil and grease, as evidenced by visible sheen on the wastewater or by adhered oil and grease on the sides of the impoundments. 4. Pursuant to OAC 252:616-5-1, industrial wastewater systems shall not be located in flood ways. If any surface impoundments located in a flood plain, the permittee shall ensure that the crest elevation of dikes/berms must be at least one foot above the 100-year flood elevation in accordance with OAC 252:6165-1. 5. The permittee shall keep all surface impoundments F01 – F04 and T01 free from any kind of deep-rooted vegetation. 6. The permittee shall restrict access to industrial wastewater systems sites by fences, secured gates or other reasonable means in accordance with OAC 252:616-5-1(c). The permittee shall also post a sign listing the name of the operator, an emergency phone number, and the DEQ permit number. 7. At such time as any impoundments (F01 – F04 and T01) may be permanently taken out of service or at such time as its contents pose a risk to the environment or waters of the State, the owner or operator of the facility shall be required to follow all closure requirements contained in OAC 252:616, Subchapter 13. 8. In all other respects, all permitted impoundments shall be subject to standard conditions for surface impoundments contained in OAC 252:616, Subchapters 5, 7, and 13 including, but not limited to, requirements for construction, operation, maintenance, monitoring, and closure. G. LAND APPLICATION (Dust suppression only) 1. The permittee shall reuse only Class – III wastewater for dust suppression purpose where the pollutant of concern is TSS. To maintain this classification, the wastewater to be land applied shall be free of visible sheen of oil or globules of oil or grease and shall have a pH between 6.5 s.u. and 9.0 s.u. 2. The permittee shall visually inspect wastewater prior to land application. An inspection log shall be maintained at the site and made available to DEQ upon request. Permit No. OK0040789 I.D. No. I-66001770 Page 3 Part II 3. There shall be no land application of wastewater in areas where the depth to the maximum seasonal groundwater level is less than two (2) feet in accordance with OAC 252:616-5-1(b)(E). 4. There shall be no land application of wastewater during periods of precipitation or when soil is saturated or frozen. There shall be no runoff of wastewater from the land application practice, or from construction/ stabilization sites. 5. The permittee shall give advance notice to the DEQ of any changes in wastewater source(s), treatment or characteristics, method(s) of land application, or the addition of any specific land application site not previously approved in the permit. 6. The permittee shall keep a log book which records the time and date, the source and the volume of wastewater used, and the area which was dust suppressed. This log book shall be maintained at the site and made available to the DEQ upon request. H. OTHER DISPOSAL METHODS Solids, sludge, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a State-approved industrial waste disposal site or to a company for recycling. Disposal shall be in a manner such as to prevent any pollutant from such materials from entering water of the State or waters of the United States. If any such industrial wastewater and/or sludge removed from the facility, the permittee shall keep accurate records, which include the following information: Name and address of company hauling waste. Time and date of hauling waste. The type and amount of waste hauled. The final disposal site of waste hauled. The permittee shall retain the above records for a period of at least five (5) years. Upon request, the above records shall be made available to the Department’s staff for review. I. DEQ shall have the right and authority to inspect the facility and operation any time. Permit No. OK0040789 I.D. No. I-66001770 Page 1 Appendix APPENDIX Description of Wastewater Treatment/Disposal Surface Impoundments (S.I.’s) S.I (a) Stormwater runoff from the cement kiln dust (CKD) pile and spoils area and classified as Class - I wastewater Settled stormwater from F01 and classified as Class - I wastewater Stormwater runoff from the plant area and the stockpile of coal/petroleum coke blend area, wastewater from plant vehicle/truck wash and classified as Class – III wastewater Wastewater from customers’ truck wash pad and direct interception of stormwater and classified as Class - II wastewater Wastewater from customer truck wash pad, sanitary wastewater, non-contact cooling water and direct interception of stormwater classified as Class - III wastewater F01 F02 F03 F04 T01 a Wastewater Description and Classification OAC 252:616-1-2 Liner Requirements OAC 252:616-7-2 Holding Capacity and/or Dimensions OAC 252: 616-7-1(6) Wastewater Destination Compacted Clay 380′ x 460′ x 10′ 7,525,000 gallons F02 Compacted Clay 360′ x 410′ x 10′ 6,243,000 gallons Outfall 003 Compacted Clay 310′ x 214′ x 8′ 1,878,000 gallons Outfall 004 Concrete 16′ x 18′ x 6.5′ 7,500 gallons T01 Native Soil 600′ x 800′ x 10′ 22,362,000 gallons Evaporation and total retention Designation ‘F’ refers to a flow-through surface impoundment and ‘T’ refers to total retention surface impoundment. Location of the Surface Impoundment(s) S.I (a) F01 F02 F03 F04 T01 a Legal Descriptions NE¼ of NE¼ of NW¼ Section 27, Township 20N, Range 14EIM Rogers County, Oklahoma NE¼ of NE¼ of NW¼ Section 27, Township 20N, Range 14EIM Rogers County, Oklahoma NW¼ of NW¼ of NW¼ Section 27, Township 20N, Range 14EIM Rogers County, Oklahoma SE¼ of SE¼ of SE¼ Section 21, Township 20N, Range 14EIM Tulsa County, Oklahoma NE¼ of NE¼ of NE¼ Section 28, Township 20N, Range 14EIM Tulsa County, Oklahoma General Location and Description Located southeast of the facility. Located southeast of the facility. Located south of the facility. Located west of the facility. Located southwest of the facility. Designation ‘F’ refers to a flow-through surface impoundment and ‘T’ refers to total retention surface impoundment.
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