Multi-microchannel heat sink for high density power systems Vânia Silvério | [email protected] Microprocessors have the potential of impacting industrial competitiveness. This can be manifested through the increased efficiency of equipment and processes using microprocessors, and through higher industrial productiveness and higher product quality. Integrated Circuit industry is under constant pressure to produce chips that are more powerful and durable, while reducing in size, weight, and cost. According to the International Technology Roadmap for Semiconductors [ITRS, 2011], along with the above, dissipated power from micro-electronic components will continue to rise and remain a great challenge in thermal management. The use of compact heat exchangers applied to these systems is very promising due to material and process compatibility with the Integrated Circuit industry, device compactness, enhanced axial temperature uniformity and low thermal resistance. The small pumping power required to manage high heat transfer rates allow microchannel evaporators to achieve very low thermal resistance with a minimal volume of fluid. Forced liquid and liquid–vapor (evaporation) in microchannel evaporators have received increasing attention since the work developed by Tuckerman and Pease (1981) on forced liquid cooling for VLSI (very-large-scale integrated circuits). Liquid cooling can be seen as the most viable method for practical applications, while two-phase flow cooling is seen as the most promising approach for high heat flux electronic devices in the future. Flow boiling in microchannels is of increasing interest mainly due to its higher heat removal capability and higher heat transfer coefficients. Boiling inside such small passages provides a very effective way of fluid movement, as well as relatively large heat dissipation capabilities for specialized applications. The program addresses research and development of new chip cooling technologies to tackle the increased dissipated heat and achieve powerful cooling with less energy, thereby paving the way for cooling next-generation chips. Specific objectives include mass and energy transport in microchannel evaporators. The experimental investigation encompasses simultaneous measurements of the external microchannel wall temperature (fast response thermocouples and thermography), inlet and outlet temperature and pressure combined with high speed visualization and laser based techniques (PIV, LIF), to evaluate the behavior of single-phase and evaporating fluid flow in microchannels. The characterization of nucleation regimes and the development of heat transfer coefficients capable of predicting the correct heat flux in microchannels are also addressed. Mechanical Engineering Micro and Nano Technology Materials Engineering Electronics Engineering Engineering Physics µm µm 420 420 400 400 380 380 360 360 340 340 320 320 300 300 280 280 260 260 240 240 220 220 200 200 180 180 160 160 140 140 120 120 100 100 80 80 60 60 40 40 20 20 0 Vector map: Avg-corr 64 50%, 49×36 vectors (1764) Burst#; rec#: 1; 1 (1), Date: 08-04-2009, Time: 10:49:58:000 Analog inputs: 0.000; 0.000; 0.000; 0.000 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 µm 580 0 -0.009 0 20 40 -0.005 60 80 -0.002 0.001 0.004 0.007 0.010 0.013 0.016 0.020 0.023 0.026 0.029 0.032 0.035 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 µm 580 Silvério V, Moreira ALN (2016) “Laser induced fluorescence thermometry to characterize flow boiling instabilities in silicon microchannel heatsinks for microsystems cooling”, 18th Int Symp on Applications of Laser Techniques to Fluid Mechanics, Lisbon, Portugal Silvério V, Moreira ALN (2016) “Evaluation of a new designed microchannel heat sink for CPU cooling based on IR – thermography synchronized with high-speed flow visualization”, 18th Int Symp on Applications of Laser Techniques to Fluid Mechanics, Lisbon, Portugal Silvério V, Cardoso S, Gaspar J, Freitas PP, Moreira ALN (2015) “Design, fabrication and test of an integrated multi-microchannel heatsink for electronics cooling”, Sensors and Actuators A: Physical 235:14-27 Silvério V (2015) “Microchannel cooling technologies”, PhD Open Days, Instituto Superior Técnico, Lisbon, Portugal Silvério V (2015) “Microfabrication techniques for microchannel cooling technologies”, ICT 2015 Innovate, Connect, Transform, Lisbon, Portugal Silvério V (2015) “Design and fabrication for microchannel cooling technologies”, TechDays Aveiro, Aveiro EXPO - Parque de Exposições de Aveiro, Portugal Silvério V, Moreira ALN (2015) “Flow boiling instabilities of low-latent heat of vaporization liquids in single microchannels”, 1st Thermal and Fluid Engineering Summer Conference, TFESC, New York, USA Silvério V (2015) “Microchannel cooling technologies for high density power systems”, LARSyS 2015 Annual Meeting, Lisbon, Portugal Silvério V (2014) “Microchannel cooling technologies: experimental techniques at IN+”, LARSyS 2014 Annual Meeting, Lisbon, Portugal Silvério V (2014) “Microchannel flows and Micron Resolution Particle Image Velocimetry”, LCTES, Instituto Superior Técnico, Technical University of Lisbon, Portugal Silvério V (2013) “Flow mechanisms in evaporative microchannel systems: experiments at IN+”, LARSyS 2013 Annual Meeting, Pavilhão do Conhecimento – Ciência Viva, Lisbon, Portugal Silvério V (2013) “Diabatic Flow boiling in transparent microchannels”, IN+ 2013 Annual Meeting, Casa da Achada, Lisbon, Portugal Silvério V, Moreira ALN (2013) “Methanol and ethanol evaporating flow mechanisms in square and circular microchannels”, ExHFT-8, 8th World Congress on Experimental Heat Transfer, Fluid Mechanics and Thermodynamics, Lisbon, Portugal Silvério V, Moreira ALN (2013) “Microchannel Cooling Technologies ”, E3 Forum 2013, Pavilhão do Conhecimento – Ciência Viva, Lisbon, Portugal Silvério V, Moreira ALN (2012) “Diabatic flow boiling in circular transparent microchannels”, EUROTHERM, 6th European Thermal-sciences Conference, Poitiers, France Silvério V, Moreira ALN (2012) “Flow boiling instabilities in transparent microchannels”, MEFTE IV, IV National Conference in Fluid Mechanics, Thermodynamics and Energy, Lisbon, Portugal Silvério V, Moreira ALN (2012) “Micro means More: Microchannel Cooling Technologies”, MIT Energy Night, Pavilhão do Conhecimento – Ciência Viva, Lisbon, Portugal Silvério V (2010) “How useful is the PIV to study the heat and mass transfer mechanisms in microchannel liquid flows”, EWA Trade Association PIV Steering Group Meeting, Lisbon, Portugal Silvério V, Moreira ALN, Semião V, Nunes de Carvalho C, Lavareda G, Parreira P, Amaral A (2010) “Heat transfer investigations in micro-channel flows”, 15th Int Symp on Applications of Laser Techniques to Fluid Mechanics, Lisbon, Portugal Silvério V, Semião V, Moreira ALN (2009) “Heat and momentum transfer in microscale laminar fluid flow”, MEFTE III, III National Conference in Fluid Mechanics, Thermodynamics and Energy, Bragança, Portugal Silvério V, Moreira ALN (2009) “Transport phenomena in micro-channels - MICRA” Cycle of Seminars IN+, Instituto Superior Técnico, Technical University of Lisbon, Portugal
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