Fiberglass Tank & Pipe Institute Presentation Double-Wall Tank Sump Session 2017 ASTSWMO May Meeting (May 23-25, 2017) Round DW Collars 42” and 48” round collars Accepts round base of sumps for rotation and precise alignment www.fiberglasstankandpipe.com Polygon Sump Base Bottom of polygon sump base transitions to round Allows for precise adjustment of base so flat panels align with entry fittings and pipe runs www.fiberglasstankandpipe.com 8-Sided Polygon Sump Bases Both the 42” and 48” diameter sumps are 8-sided Allows for proper alignment of pipe and entry fitting for 90 and 45 degree couplings www.fiberglasstankandpipe.com Drain/Test Fitting Threaded fitting and plug Designed for annual testing and demonstrating communication between tank collar and sump www.fiberglasstankandpipe.com 2-Piece Design Bottom section of polygon base is 2’ high Avoids confined space entry Makes installing pipe penetrations easier Permits immediate pre-testing of entry penetrations www.fiberglasstankandpipe.com Joint Options Adhesive Channels Layup Sumps are Joint connected Sumps arethrough factory installed connected through adhesive channels field installed layup with withsupplied supplied kit adhesive kit www.fiberglasstankandpipe.com Watertight Lid Manufactured out of fiberglass No mechanical fasteners Optional inspection port Watertight gasket design www.fiberglasstankandpipe.com Reservoir Integral fiberglass reservoir that cannot be easily damaged during routine maintenance PVC threaded opening Convenient access to sensor www.fiberglasstankandpipe.com Palletized Sumps Sumps may be palletized for transportation and jobsite storage Prevents damage in transit or on-site www.fiberglasstankandpipe.com Installation Material & Training www.fiberglasstankandpipe.com ASSEMBLY INSTRUCTIONS www.fiberglasstankandpipe.com Assembly Instructions When Dry fitusing all sump components If IfAdhesive required, Joints trim sump – Sand body theextension surface that using will a Adhesive Channel: the drain plug in the collar is removed, be Field cuts must withinthe ±¼”mating of square Contractor mustbe re-sand surfaces carbide contact tipped theany adhesive blade or achanges masonry blade sure Determine length to insure the reducer fitting remains intact inwith the before Insert channel mesh material provided adhesive or layup application Gaps between two joints greater than ¼” minimum required clearance between sump bushing. only the ¼” drain plug. The collar Layup sump Joints body – Remove extension Sand a minimum is only component of 4” onto each adhesive kit 360° around each joint must be with a maximum ½” Remove anycovered rocks, and/or debris fromwidth adhesive topcan and that part where beconcrete trimmed the layup will be applied tape channel Confirm enclosure topare and reservoir are level Ensure mating surfaces free of contaminants Maintain minimum of 4” on theuntil sumpwhite bodyin Sand and clean mating surfaces and dry sump reservoir and drain fitting are Confirm extension to complete interior joint color located thecloth same side to facilitate Wipe withon clean testing Docommunication not use oil-based solvents, soap, or water to clean surfaces www.fiberglasstankandpipe.com ADHESIVE & LAYUP INSTRUCTIONS www.fiberglasstankandpipe.com Adhesive & Layup Instructions Check date on Temperature Considerations: adhesive/layup container After mixing adhesive and hardener, you no more than 20 minutes to Notewill the have following datescomplete on the the application before the resin begins toTank harden Double-Wall Sump Installation method for supplemental Recommended Checklist: heat is to transform air to the tank sump Date the kit was ignition sources away while keeping assembled Date the kit was used www.fiberglasstankandpipe.com Adhesive Joint With the tank sump components in place, make two consecutive 360° passes around the tank sump filling the adhesive channel evenly using all adhesive www.fiberglasstankandpipe.com Layup Joints two joints greater ¼” must Gaps Applybetween 3 layers of fiberglass layup,than saturated withbe covered with maximum width ½” tape toon prevent resin, 360° around tank sump, centered joint resin from running into joint www.fiberglasstankandpipe.com ASSEMBLED TANK SUMPS www.fiberglasstankandpipe.com Assembled Tank Sumps All piping and electrical penetrations (supplied by others) must seal the tank sump annular space Do not connect the tank sump annular space to any other annular space www.fiberglasstankandpipe.com POST ASSEMBLY TEST www.fiberglasstankandpipe.com Post Assembly Test Prior to backfilling: The annular space may be pressure tested to a maximum of 3 psig during the installation After pressurizing, apply a soap and water solution to the entire surface area on the inside and outside of the tank sump Carefully inspect for leaks as indicated by continuous formation of bubbles Maintain test pressure and continue inspection for 30 minutes. Then release pressure www.fiberglasstankandpipe.com ANNULAR SPACE MONITORING www.fiberglasstankandpipe.com Annular Space Monitoring Hydrostatically Monitored Annular Space Monitoring solutions available Brine – Calcium Chloride Solution Propylene Glycol Solution Vacuum Monitored Annular Space Vacuum monitoring may be used utilizing the factory installed fitting Maximum continuous vacuum level shall not exceed 5 psig (10.2”Hg) www.fiberglasstankandpipe.com Annular Space Monitoring Fill the tank sump with the required number of gallons of monitoring fluid www.fiberglasstankandpipe.com Thank you Questions ? www.fiberglasstankandpipe.com
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